Formica INTENTEK Techincal Manual Use & Care, Warranty, And Installaton Manual

Wireless charging surface
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INTENTEK
WIRELESS CHARGING SURFACE
TECHINCAL GUIDE USE & CARE, WARRANTY, AND INSTALLATON GUIDE

TABLE OF CONTENTS

USE & CARE / SAFETY..................................................................................................................................2
Introduction: ......................................................................................................................................................................................................... 2
System Componentry Provided by Formica Group: ............................................................................................................................... 3
What is Wireless Charging: ................................................................................................................................................................................... 3
WPC, Qi and Qi Certification: ................................................................................................................................................................................ 4
Wireless Charging Surfaces into Furniture Design: Tips & Best Practices .................................................................... 4
General Safety: ..................................................................................................................................................................................................... 5
Customer Safety: .................................................................................................................................................................................................. 5
Customer Use & Care after Installation: ................................................................................................................................................................. 5
Scratch and Impact Protection of the Decorative Surface: .................................................................................................................................... 5
Hot Objects: ......................................................................................................................................................................................................... 5
Ordinary Cleaning of the Decorative Surface: ........................................................................................................................................................ 6
Ordinary Cleaning of Underside of Table/Counter: ................................................................................................................................................. 6
FABRICATION & INSTALLATION....................................................................................................................7
Fabrication & Installation Related Safety: ............................................................................................................................................................... 7
Inspection: ............................................................................................................................................................................................................ 7
Storage Conditions: .............................................................................................................................................................................................. 7
Acclimation Conditions: ........................................................................................................................................................................................ 7
Fabrication Conditions: ......................................................................................................................................................................................... 7
Intentek™ Wireless Charging Surfaces May Be Applied To: .................................................................................................................................. 7
Tools & Materials Sold by Formica Group: ............................................................................................................................................................. 8
Additional Tools & Materials Needed: .................................................................................................................................................................... 8
Approved Adhesives: ............................................................................................................................................................................................ 8
Important Installation Tips & Reminders: ............................................................................................................................................................... 9
Basic Installation Steps for Panel Lay-up and CNC Fabrication: .......................................................................................................................... 10
1.
PANEL LAYUP .......................................................................................................................................................................................... 10
2.
PRE-PRODUCTION - Engineering and CNC Operations .......................................................................................................................... 11
3.
PRODUCTION - CNC Operations (Typical steps) ...................................................................................................................................... 12
4.
PRODUCTION .......................................................................................................................................................................................... 15
5.
ELECTRONICS INSTALLATION ................................................................................................................................................................ 15
6.
FINISH ASSEMBLY ................................................................................................................................................................................... 21
Connecting Multiple Electronics Modules to a Single AC Adapter: ...................................................................................................................... 17
Quality Check - Confirmation of Successful Installation: ...................................................................................................................................... 22
Troubleshooting: ................................................................................................................................................................................................. 22
Electronics Module Unit Replacement: ................................................................................................................................................................ 13
PHYSICAL PROPERTIES BACKER ....................................................................................................................................22
PHYSICAL PROPERTIES LAMINATE .....................................................................................................................................23
ELECTRONICS SPECIFICATIONS & COMPLIANCE .............................................................................................................24
LIFETIME EXPECTANCY TESTING: .......................................................................................................................................25
FCC COMPLIANCE STATEMENT: ...........................................................................................................................................25
UL STANDARDS: ......................................................................................................................................................................26
LEGAL TERMS AND CONDITIONS OF USE ..........................................................................................................................26
WARRANTY ..............................................................................................................................................................................26
Wireless Charging Surfaces Limited Warranty:..................................................................................................................................... 26
OTHER INFORMATION: ...........................................................................................................................................................29
Manufacturer: ..................................................................................................................................................................................................... 29
Electronics Disposal: .......................................................................................................................................................................................... 29
Technical Services: ............................................................................................................................................................................................. 29
Trademarks: ....................................................................................................................................................................................................... 29
FTB-0918 | Rev 2 | 6/20
Formica Group Technical Guide
| 1

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Summary of Contents for Formica INTENTEK

  • Page 1: Table Of Contents

    Storage Conditions: ......................................7 Acclimation Conditions: ......................................7 Fabrication Conditions: ......................................7 Intentek™ Wireless Charging Surfaces May Be Applied To: ..........................7 Tools & Materials Sold by Formica Group: ................................8 Additional Tools & Materials Needed: ..................................8 Approved Adhesives: ......................................8 Important Installation Tips &...
  • Page 2: Use & Care / Safety

    USE & CARE / SAFETY WHAT IS WIRELESS CHARGING? Wireless charging, also known as wireless power transfer, provides INTRODUCTION Decorative Laminate the ability to charge a device without charging cables. The Intentek™ Electrical Coil Array Intentek Wireless Charging Surfaces feature integrated phone ™...
  • Page 3: Wpc, Qi And Qi Certification

    ™ The following points represent tips and best practices that should us/campaigns/intentek/intentek-inquiry-form be considered for placement of the charging zones only. Formica Group is not responsible and assumes no liability for the design, GENERAL SAFETY engineering, installation, assembly or structural integrity of the Please read this Technical Guide, Use &...
  • Page 4: Scratch And Impact Protection Of The Decorative Surface

    QUATERNARY AMMONIUM Prolonged exposure to temperatures of 140°F (60°C) or higher may Clorox Disinfecting Wipes ® cause the laminate to separate from the core material. Intentek ™ Laminate surfacing material can withstand heat up to 275°F (135°C) Clorox Healthcare VersaSure Wipes ®...
  • Page 5: Ordinary Cleaning Of Underside Of Table/Counter

    Laminate sheets and backers have been shipped in a way to protect • Test Receiver {Provided to Fabricator Partners Only} both materials. Formica Group recommends that they are stored • Test Receiver manual {Provided to Fabricator Partners Only} in the way they are shipped in order to continue to protect until installation.
  • Page 6: Approved Adhesives

    Intentek Laminate sheet and backing sheet to remove any debris ™ which would cause telegraphing. Do not remove the 5"x5" masking from charging zones on the back of the Intentek Laminate face *Corded/stranded wire is not recommended ™ sheet. If 5"x5" masking has been removed accidently, add masking •...
  • Page 7: Pre-Production - Engineering And Cnc Operations

    2. PRE-PRODUCTION: ENGINEERING & CNC OPERATIONS a. Formica Group requires using a perimeter cut for the contact 2A) ENGINEERING: Load cut file for the job into the CNC for pad area. MDF/Particleboard/Plywood will be removed after CNC cutting.
  • Page 8: Production: Cnc Operations (Typical Steps)

    Formica Group Technical Guide INTENTEK WIRELESS CHARGING SURFACE ™ TECHINCAL GUIDE USE & CARE, WARRANTY, AND INSTALLATON GUIDE CAUTION: When measuring, do not use any tools that could b. wire or adapter tracks damage the contact pad. This end is where...
  • Page 9: Production

    Formica Group Technical Guide INTENTEK WIRELESS CHARGING SURFACE ™ TECHINCAL GUIDE USE & CARE, WARRANTY, AND INSTALLATON GUIDE 3H) CONFIRM FIT: Test fit of heat sink to the cavity by placing into 5D) PLACE 1ST SCREW IN HEAT SINK: Press the heat sink down the cavity.
  • Page 10: Connecting Multiple Electronics Modules Toa Single Ac Adapter

    The correct polarity is important, or the electronics will not operate. • Always use two cord colors. Formica Group recommends using a red wire for positive and a white wire for negative. e) Using a small slotted screwdriver, tighten the exposed wire of the negative (white) wire into the negative port in the parent’s power...
  • Page 11 Formica Group Technical Guide | 11 INTENTEK WIRELESS CHARGING SURFACE ™ TECHINCAL GUIDE USE & CARE, WARRANTY, AND INSTALLATON GUIDE 5. ELECTRONICS INSTALLATION (CONTINUED) 5J) CONNECT ADAPTER: Connect AC Adapter into the master 5G) ALIGN ELECTRONICS HOUSING: Visually align the screw module.
  • Page 12: Quality Check - Confirmation Of Successful Installation

    If the system does not appear to be charging, power down by unplugging, wait five seconds, and plug back in. If you do not hear a beep when reconnecting, check all plug connections to confirm complete connections. If this does not work, call 1-800-FORMICA ™ ELECTRONICS MODULE UNIT REPLACEMENT Call 1-800-FORMICA ™...
  • Page 13 Formica Group Technical Guide | 13 INTENTEK WIRELESS CHARGING SURFACE ™ TECHINCAL GUIDE USE & CARE, WARRANTY, AND INSTALLATON GUIDE PHYSICAL PROPERTIES OF INTENTEK LAMINATE BACKERS ™ FTB-0918 | Rev 2 | 6/20...
  • Page 14 Formica Group Technical Guide | 14 INTENTEK WIRELESS CHARGING SURFACE ™ TECHINCAL GUIDE USE & CARE, WARRANTY, AND INSTALLATON GUIDE ELECTRONIC MODULE AND AC ADAPTER SPECIFICATIONS AND COMPLIANCE FTB-0918 | Rev 2 | 6/20...
  • Page 15: Lifetime Expectancy Testing

    ™ commercial installation. This equipment generates, uses, and can and power cord. FORMICA warrants to the Buyer to which FORMICA radiate radio frequency energy and, if not installed and used in has sold its Intentek Wireless Charging Surface (the “Buyer”), that...
  • Page 16 ™ were purchased by the Buyer directly from FORMICA; and FORMICA be liable for any claims, costs or damages arising out of or relating to Buyer’s lack of compliance with any applicable code(s) 7. upon receipt of a claim pursuant to this limited warranty, or industry standard(s).
  • Page 17: Other Information

    786-3195. In Canada, call 1-800-363-1405. In Mexico, call (55) 5634-8620. TRADEMARKS Formica and the Formica Anvil logo are registered trademarks of The Diller Corporation. 1-800-FORMICA and Intentek are trademarks of The Diller Corporation. The products and manufacturing processes of Formica Corporation are protected under U.S. and foreign patents.

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