Marley Endura Grease Trap MGT200 Manual

Components

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Grease Trap
2
complete with
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Solids Basket
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COMPONENTS
ITEM DESCRIPTION PART NO.
1 Latches MGT500/700 LAT
2 Cover Seal MGT500/700 COV
3 Filter Screen MGTSOLBAF
4 Solids Basket MGTSOL01
5 One-piece Tank MGT500/600/700
6 Solids Basket Hand Cover MGTSOLHAN
7 MGT500/700 OB
Outlet Baffle

Tank Dimensions

MGT200 MGT500
0.9ℓ /sec 1.6ℓ /sec
A 386mm 600mm
B 444mm 445mm
C 89mm 89mm
D 325mm 325mm
E 414mm 414mm

Troubleshooting Quick Guide

SYMPTOM CAUSE
Strong pungent odour Solids are accumulating & fermenting in the
grease trap.
Sink has backed up with water The solids basket is full.
The grease trap is full of solids and/or grease.
Grease Gobules plugging Drainage run is too long.
Effluent is cooling before it reaches trap.
Solids plugging under the outlet The grease trap is full.
baffle Food waste (e.g. rice) on pots, plates & utensils is not
being scraped into the garbage & is being flushed
down the sink.
This food waste will break down and form a sludge
on the bottom of the tank.
Ensure the baffles are removed during cleaning.
Grease trap has remained inoperable for a period
of time.
www.marleypipesystems.co.za | 011 739 8600
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Warranty

Your Marley Endura Grease Trap is inspected for manufac-
turing defects, however, it is not always possible to detect
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hidden defects. The grease trap is warranted only to the
extent that the manufacturer will replace, without charge,
products proven to have manufacturing defects within twelve
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7
(12) months of the date of delivery thereof and provided the
Seller has been given an opportunity to inspect the product
alleged to be defective and the installation and use thereof.
NO WARRANTY IS INCLUDED AGAINST ANY EXPENSE
FOR REMOVAL, REINSTALLATION OR OTHER CONSE-
QUENTIAL DAMAGES ARISING FROM ANY DEFECT. THE
WARRANTIES SET OUT ABOVE ARE THE ONLY WAR-
RANTIES MADE BY THE SELLER AND ARE EXPRESSLY
IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED INCLUDING THE WARRANTIES OF MERCHANT-
ABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Extended 10-year Warranty
Your Marley Endura Grease Trap is warranted for ten (10)
®
years from the date of installation based on the receipt of a
completed warranty card (complete this online and view all
the applicable terms and
www.marleypipesystems.co.za/endura). Said warranty
MGT700
card must be submitted to Marley Pipe Systems within thirty
3.2ℓ /sec
(30) days of the installation date, in order to be eligible for this
787mm
extended warranty. Terms and Conditions Apply.
597mm
REGISTER YOUR EXTENDED 10-YEAR WARRANTY
ONLINE OR COMPLETE INSERT WITHIN 30 DAYS OF
127mm
INSTALLATION: www.marleypipesystems.co.za/endura
318mm
FOR TECHNICAL ASSISTANCE AND QUERIES:
445mm
www.marleypipesystems.co.za or 011 739 8600
CORRECTIVE ACTION
Install a solids basket inside the grease trap.
Cover Gasket is damaged and needs
replacing. Increase cleaning frequency.
Increase cleaning frequency.
Install grease trap closer to the fixture.
Increase cleaning frequency.
Install a solids basket and/or filter screen.
Flush the system for a period of time with
hot water before decommissioning the
system for the day.
Y o u r V a l u e P a r t n e r
These instructions cover the installation and
operation of the following products:
MG200, MGT500, MGT700
conditions at
INSTALLATION, USE & CARE MANUAL
Thank you for purchasing this Marley Endura product.
The Grease Trap complete with Solids Basket will
improve the effectiveness and efficiency of grease reten-
tion as solids accumulation within an operation environ-
ment.
It is highly recommended that a solids basket be used in
conjunction with the grease trap, especially when food is
discharging into the drain line. A solids basket will help
prevent the grease trap from becoming clogged and will
help greatly to maintain its effectiveness.
Proper installation of a grease trap is critical to its efficient
operation. Even the best designed grease trap will not oper-
ate efficiently if installed incorrectly.
All installation recommendations are subject to the
approval of the local code authority having jurisdiction,
and it is highly recommended that installation of the
Grease Trap complete with Solids Basket be performed
by an accredited plumber as per SANS 10252 / 2.
The Marley Endura Grease Trap may be installed on the
floor, partially in the floor, or fully recessed below the floor to
best suit the situation. Whichever installation configuration is
used, make sure you locate the grease trap in an area that
allows for ease of maintenance.
www.marleypipesystems.co.za | 011 739 8600
Marley
Grease Trap
Complete with Solid Basket
* Internal Testing
Marley Endura
Grease Trap
complete with
Solids Basket
Placement should allow the cover to be easily removed for
cleaning. A minimum clearance is required above the cover
of the grease trap (45-50cm) to allow removal of the internal
baffles for a complete cleanout. With the cover removed, all
internal surfaces should be visible.
Installations requiring long runs of pipe (exceeding 7.6m) to
reach the trap are to be avoided. This precaution will reduce
the possibility of the pipeline becoming clogged with grease
before reaching the grease trap. Grease waste lines should
be piped at a minimum slope of 6mm per 304mm to maintain
flow in the drain line.
IMPORTANT NOTE: The Grease Trap complete with Solids
Basket will require regular servicing, and this will vary
depending on your particular foodservice operation and
kitchen management practices.
If for instance, there are significant amounts of solid debris
being discharged, the cleaning frequency could be as often
as daily. If in regular gravity drainage application, this may be
able to extend to as much as 1-2 weeks.
The recommended minimum service is at least weekly and
this is due to the rapid degradation of food debris in a wet
environment, which if left to deteriorate, will result in pungent,
foul odour during servicing and removal.
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