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PolyKeg PRO one-way keg Insruction Manual
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PolyKeg PRO one-way keg Insruction Manual

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INSTRUCTION MANUAL
POLYKEG PRO
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg
S.r.l. - Unauthorized copying and use is strictly forbidden.
®

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Summary of Contents for PolyKeg PRO one-way keg

  • Page 1 INSTRUCTION MANUAL POLYKEG PRO MI01 Rev. 08 dated 14/01/2021 This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 2 Materials and Sanitizing instructions symbols sheet SECTION 6 POLYKEG PRO WITH BAG Filling instructions with PolyKeg manual kit ® MI01 Rev. 08 dated 14/01/2021 This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 3 SECTION 1 Warnings www.polykeg.com...
  • Page 4 SECTION 1 Warnings The PolyKeg PRO one-way keg is intended for professional use only. Please refer to this Instruction Manual and the symbols on the keg before use. When handling the keg, wear personal protective equipment (goggles, gloves, etc.) and make sure the room where you are working is ventilated.
  • Page 5 SECTION 2 www.polykeg.com...
  • Page 6 SECTION 2 PALLET STANDARD IDENTIFICATION POLYKEG s.r.l. Via Pietro Nenni, 51 24050 Calcinate (BG) Italy Ph. +39 0354522245 KEG000835 CODE POLYKEG PRO 30L SILVER A - type valve DESCRIPTION 24/04/2020 15.06 PRODUCTION DAY / HOUR Batch: P01L1900855B001 Quantity: 44 BATCH / QUANTITY...
  • Page 7 SECTION 3 Valves and couplers www.polykeg.com...
  • Page 8 SECTION 3 Valves and couplers TYPE VALVE COUPLER NOTES Flat European Sankey American Sankey MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 9 SECTION 4 PolyKeg ® logistics data sheets www.polykeg.com...
  • Page 10 *Quantities refer to three layers palletization, compulsory for CTR 20 ft Standard. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 11 When stacking pallets, the load must be evenly distributed by using a rigid interlayer or an overturned pallet between one pallet and another. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 12 When stacking pallets, the load must be evenly distributed by using a rigid interlayer or an overturned pallet between one pallet and another. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 13 MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...

  • Page 14: Sanitizing Instructions

    SECTION 5 Sanitizing instructions www.polykeg.com...
  • Page 15 MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 16 SECTION 6 POLYKEG PRO WITH BAG Filling instructions with PolyKeg manual kit ® www.polykeg.com...
  • Page 17 Gas regulator connection Counter-pressure regulator Product tube Keg coupler (Micro Matic is recommended) Fig. 1 MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 18 Connect the product and gas tubes remove any residual gas from the product tube. Close the product valve. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 19 (approx. 0.5 bar lower than the counterpressure regulator to set to prevent the product from leaking out of the bag. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 20 “Sanitizing instructions” section. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 21 SECTION 7 POLYKEG PRO WITHOUT BAG Filling instructions with PolyKeg manual kit ® www.polykeg.com...
  • Page 22 Connect the product and gas tubes remove any residual gas from the product tube. Close the product valve. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 23 (approx. 0.5 bar lower than counterpressure regulator to set to prevent the product from leaking. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 24 “Sanitization instructions” section. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 25 SECTION 8 Tapping instructions www.polykeg.com...
  • Page 26 A-M VALVES S-D VALVES G-K VALVES Connect the coupler to the keg valve and start tapping. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 27 Disconnect the empty keg from the tapping system and proceed with its depressurization, as indicated in the “Depressurization Instructions” section. section. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 28 SCTION 9 Depressurization instructions www.polykeg.com...
  • Page 29 FIG. 2 Once tapped, the empty keg must be depressurized If the keg has no PRV, please use the dedicated depressurization key. It is suitable for all types of PolyKeg ® valve - lever. valves: A, D, G, K, M, S.

  • Page 30: Dismantling Instructions

    SECTION 10 Dismantling instructions www.polykeg.com...
  • Page 31 Bag cutter and tube/bag neck unhooking device Valve removal ring Valve and handle dismantling key MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...

  • Page 32: Dismantling Procedure

    The keg must be depressurized immediately after use and in all cases before being dismantled. The PolyKeg PRO keg can be easily dismantled as shown below, in order to make the materials recycling easier (please refer to the “Materials sheet”).
  • Page 33 Bag necks Store the keg components in appropriate boxes at the end of each step. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 34 SECTION 10.2 Dismantling instructions WITH KEY Valve and handle dismantling key Base dismantling key MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 35 The keg must be depressurized immediately after use and in all cases before being dismantled. The PolyKeg PRO keg can be easily dismantled as shown below, in order to make the materials recycling easier (please refer to the “Materials sheet”).
  • Page 36 Bag necks Store the keg components in appropriate boxes at the end of each step. MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 37 SECTION 11 Materials and symbols sheet www.polykeg.com...
  • Page 38 BAG KIT C/LDPE BOTTLE BASE SEAL VALVE Classification Component Material Symbol 129/97/CE HANDLE ALTRO BOTTLE BASE MI01 Rev. 08 dated 14/01/2021 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 39 Bishop Auckland, County Durham DL14 6XG United Kingdom T +44 01388 433433 info@polykeg.co.uk www.polykeg.com PolyKeg SRL is certified IT290152-1 IT299370-1 IT299368-1 MI01 Rev. 08 dated 14/01/2021 This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...