1. Manuals
  2. Brands
  3. ITW Manuals
  4. Control Systems
  5. SIMCO ION IQ Power HLC
  6. Installation and operating instructions manual

ITW SIMCO ION IQ Power HLC Installation And Operating Instructions Manual

Power supply & control station with sensor technology
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
IQ Power
Control Station with
Sensor Technology
Associated Equipment - Appareillage Connexe for
the IQ Power HL Static Bar
INSTALLATION AND OPERATING INSTRUCTIONS
IQ Power HLC Power Supply
& Control Station
HLC Power Supply &
™
5201259 Rev. D

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SIMCO ION IQ Power HLC and is the answer not in the manual?

Questions and answers

Related Manuals for ITW SIMCO ION IQ Power HLC

Summary of Contents for ITW SIMCO ION IQ Power HLC

  • Page 1 IQ Power HLC Power Supply & ™ Control Station with Sensor Technology Associated Equipment - Appareillage Connexe for the IQ Power HL Static Bar INSTALLATION AND OPERATING INSTRUCTIONS IQ Power HLC Power Supply 5201259 Rev. D & Control Station...
  • Page 2 (This page intentionally left blank) IQ Power HLC Power Supply 5201259 Rev. D & Control Station...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY WARNINGS ....................1 2. DESCRIPTION ......................3 Features ........................3 3. SPECIFICATIONS .....................4 4. INSTALLATION ......................5 Mounting the Power Supply ..................5 Mounting the Control Station (or Legacy Remote Display Module) .......5 Electrical Connections .....................5 Modular Cable HV Cable ..................6 Power Supply Number (Address / Device Number) ..........21 Set Up (with IQ Power Control Station) ..............22 5.

  • Page 4: Safety Warnings

    1. SAFETY WARNINGS Simco-Ion recommends that these instructions be read completely before installation or operation is attempted. Failure to do so could result in personal injury and/or damage to the equipment. NOTE – Statements identified with NOTE indicate precautions necessary to avoid potential equipment failure.
  • Page 5 CAUTION – Electrical Shock Hazard Disconnect input power to the high voltage power supply before connecting or disconnecting static neutralizing bar or performing any maintenance to the system. Avoid touching static neutralizing bar when power supply is energized. ATTENTION – Risque De Choc Électrique Couper l’alimentation à...

  • Page 6: Description

    2. DESCRIPTION Simco-Ion’s IQ Power HLC Power Supply and Control Station provide microprocessor controlled high voltage DC output to the static bar. High voltage causes ionizing pins on the static bar to generate positive and negative ions. The electric field from the static charge on material being processed will attract opposite polarity ions from the static bar causing the material to be neutralized.

  • Page 7: Specifications

    3. SPECIFICATIONS IQ Power HLC Power Supply Input Power 24 VDC, 1.5A from AC adapter or Control Station Output Voltage +/-7 kV “Speed Bar”; +/-8 kV “Hybrid Bar” Dimensions 388L x 253W x 159H mm [15.25”L x 9.25”W x 6.25”H] Weight 14.5 kg [32 lb] Operating Temperature...

  • Page 8: Installation

    4. INSTALLATION Mounting the Power Supply A. Locate at a convenient place within reach of static bar high voltage cable. Note the HLC Power Supply is agency listed for mounting within hazardous (classified) locations (see Figure 3a, 3b and 3c). B.

  • Page 9: Modular Cable Hv Cable

    Modular Cable HV Cable Figure 1. Conduit Seal B. Connect static bar by cutting the high voltage cable to length, terminating the leads, and connecting to the power supply: (see to Figure 2) 1. Strip black plastic jacket back 3¼” being careful not to nick insulation of HV wires and strip insulation of HV wires back 1”...
  • Page 10 Note that conduit seals must be properly installed to prevent the propagation of vapors and flames through conduit runs. Outer (black) jacket of HV cables must be removed and (white) insulated wires separated) before filling conduit seals with cement. Use care not to nick or cut insulation on HV wires. CAUTION –...
  • Page 11 Figure 3a. IQ Power HLC SPEED Control Drawing IQ Power HLC Power Supply 5201259 Rev. D & Control Station...
  • Page 12 Figure 3b. IQ Power HLC HYBRID Control Drawing IQ Power HLC Power Supply 5201259 Rev. D & Control Station...
  • Page 13 Figure 3c. IQ Power HLC SPEED with Fantom HL Control Drawing IQ Power HLC Power Supply 5201259 Rev. D & Control Station...
  • Page 14 NOTE – DO NOT USE standard Ethernet cables with IQ Power systems. Avoid permanent equipment damage by using only Simco-Ion modular cables. (Refer to Section 8, Parts & Accessories). Figure 4. IQ Power Crossover Modular Cable (black) C. Connect Control Station. The Control Station supplies 24 VDC power for the IQ Power static eliminator power supplies.
  • Page 15 The Control Station can be used to automatically address the power supplies. The default Power Supply Number for a new unit is “1”. Plug first HLC (only) into Control Station and turn Control Station on. Allow Control Station to boot-up and begin operation. Plug second system into Control Station. The Control Station will re-address the second HLC to “2”.
  • Page 16 Figure 5: IQ Power Connections (HLC to Control Station) IQ Power HLC Power Supply 5201259 Rev. D & Control Station...
  • Page 17 D. Connect Sensor (if used). An IQ Power HL Sensor may be integrated into the IQ Power system to provide feedback on static eliminating performance and is used for the CLFB (Closed-Loop Feedback) static eliminating mode. Use the 7.62 meter [25 foot] (black) modular cable supplied with HLC. Longer cables (not supplied) are available.
  • Page 18 Figure 6: IQ Power Connections (HLC with Sensor Interface to Control Station) IQ Power HLC Power Supply 5201259 Rev. D & Control Station...
  • Page 19 Figure 7: IQ Power Connections (HLC-SPEED (only) to Control Station with Fantom HL and Options) IQ Power HLC Power Supply 5201259 Rev. D & Control Station...
  • Page 20 E. Connect power supply alarm output (if used). The HLC Power Supply and (legacy) Remote Display Module “Alarm Output” is a standard DB25 pin connector. A maximum distance of 3 meters [10 feet] or less is recommended. The alarm output provides a variety of relay contact outputs that indicate the status of the power supply.
  • Page 21 On the Remote Display Module (in legacy installations) there is a ribbon cable connecting the face label on cover to the main circuit board. Use care not to disconnect this cable. If cable becomes disconnected, lift the latches on sides of ribbon cable connector, insert ribbon cable fully into connector and press latches back down.
  • Page 22 G. Connect User Supplied Power (if used). In cases where the system does not include a Control Station and the user wants to supply 24 VDC power to the IQ Power HLC Power Supply directly, user supplied 24 VDC power may be applied through the “Alarm Output”...
  • Page 23 Figure 10: IQ Power Connections (Legacy Installations) IQ Power HLC Power Supply 5201259 Rev. D & Control Station...

  • Page 24: Power Supply Number (Address / Device Number)

    In cases where the user does not want to use the AC adapter but wants to supply DC power to the IQ Power Remote Display Module, user supplied DC power may be applied two ways. The “Power In” connector on end panel of IQ Power Remote Display Module may be used to supply power to the system.

  • Page 25: Set Up (With Iq Power Control Station)

    To manually adjust power supply address, connect unit by itself to a Control Station. Turn the Control Station on and allow the Control Station to begin running. Tap the device icon for the HLC power supply. Tap the Neutralizer tab. Tap the right arrow to get to page 2. Locate and tap the editing pencil icon for Device Address.
  • Page 26 • Fixed - 50/50 balance standard operation (default factory setting). Fixed provides standard operation, with output voltage regulation. • Auto-Tune - Enhanced operation. This mode includes the current monitoring found in Fixed mode, plus automatic compensation that takes into account web speed, bar type, bar mounting distance and measured ion current to optimize static neutralization performance.
  • Page 27 with the power supply. On the Control Station, the data from Sensors connected to that Sensor Interface will appear as a tab under the HLC and the interface will automatically be paired with that HLC power supply for CLFB operation. Sensor Quantity: The number of sensors found on sensor interface.

  • Page 28: Operation

    5. OPERATION NOTE – Before switching on power; ensure that units are properly grounded and that static bars and sensors are properly installed. System Start-up A. Turn on Control Station. B. Allow Control Station software to begin running. C. After a brief time, an icon for the HLC Power Supply will appear. On new systems the neutralizer status will display low output, initial calibration must be performed.

  • Page 29: System Operation

    System Operation The operation of the IQ Power HLC Power Supply is controlled through the IQ Power Control Station. In operation, a device icon appears on the Control Station Home Page. Tapping on the device icon opens a Summary page containing information about the HLC power supply, static neutralizing bar, and static sensor (if connected).

  • Page 30: Legacy Remote Display Module Indicators

    Legacy Remote Display Module Indicators Power: Lights (green) to indicate power is on and the IQ Power HLC Power Supply is ready to operate. Comm: Lights (green) to indicate digital communication is established with an IQ Power Control Station. Bar On: Lights (green) to indicate when static neutralizing bar is active. Fault: Lights (red) to indicate faulty condition of static bar, power supply or high voltage connections.

  • Page 31: Maintenance

    6. MAINTENANCE NOTE – Only qualified service personnel are to perform maintenance tasks. CAUTION – Electrical Shock Hazard Turn off power supply before cleaning bar or performing any maintenance on the system. ATTENTION – Risque De Choc Électrique Coupez l’alimentation électrique avant de nettoyer la barre ou d’effectuer un entretien sur le système.

  • Page 32: Troubleshooting

    7. TROUBLESHOOTING NOTE – Only qualified service personnel are to perform troubleshooting tasks. CAUTION – Electrical Shock Hazard Do not troubleshoot high voltage components with power supply energized. Disconnect input power or switch power off before troubleshooting. ATTENTION – Risque De Choc Électrique Ne pas faire de dépannage des composantes de haute tension avec alimentation sous tension.

  • Page 33: Parts & Accessories

    8. PARTS & ACCESSORIES Part Description Part Number Replacement Power Unit for IQ Power HLC SPEED (for use with HL Speed Bars only) 4110350 Replacement Power Unit for IQ Power HLC HYBRID (for use with HL Hybrid Bars 4110351 only) Ground Lead (90”...

  • Page 34: Warranty & Service

    9. WARRANTY & SERVICE This product has been carefully tested at the factory and is warranted to be free from This product has been carefully tested at the factory and is warranted to be free from any defects in materials or workmanship. Simco-Ion will, under this warranty, repair or replace any equipment that proves, upon our examination, to have become defective within one year from the date of purchase.
  • Page 35 (This page intentionally left blank) IQ Power HLC Power Supply 5201259 Rev. D & Control Station...
  • Page 36 Simco-Ion 2257 North Penn Road Hatfield, PA 19440 (215) 822-6401 (800) 203-3419 www.simco-ion.com customerservice@simco-ion.com © 2020 Simco-Ion. Printed in the U.S.A. IQ Power HLC Power Supply 5201259 Rev. D & Control Station...

Table of Contents