Table of Contents
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Table of Contents
Related Manuals for CESAB S200 Series
Summary of Contents for CESAB S200 Series
- Page 1 CESAB S200 0.8 - 2.0 tonne Powered Stacker trucks PRODUCT GUIDE...
- Page 2 This product guide applies to: Model S208L S210 S212 P212L S212S S214 S214L S220D Document revision history: Edition date Changes December 2010 New generation Stacker trucks Copyright CESAB Material Handling Europe Edition: December, 2010...
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Page 3: Table Of Contents
Reading instructions Product range information CESAB S200 …… …… …… … …… …… … …… … …… … …… …… 9 S208L … ………… … … …… … …… …… … …… … …… … …… …… 12 S210 … ………… … … …… … …… …… … …… … …… … …… …… 12 S212 …... - Page 4 Battery compartments, batteries and charging … …… … …… … …… … …… 65 Technical information Dimensions and performance figures … … …… … …… …… … …… … …… 69 – Aisle width requirement ……… …… … …… … …… … …… …… … 71 Product guide – CESAB S200...
- Page 5 Load support ……… … …… …… … …… … …… … …… …… … … 100 Hydraulic oil for low temperatures …… … …… … …… … …… …… … … 100 Coldstore platform …… …… … …… … …… … …… …… … …… … … 101 Product guide – CESAB S200...
- Page 6 Product guide – CESAB S200...
- Page 7 It also includes a list of features and benefits. Technical information: This chapter presents capacity charts, load carriers, ● battery weights, x measurements, etc. ● Options: This is a list of truck options together with a description of their fea- tures and benefits. Product guide – CESAB S200...
- Page 8 Product guide – CESAB S200...
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Page 9: Product Range Information
D version can be used in double stacking applications. The L-version with elevating support arms can also be used for loading/unloading and for driving on uneven floors. The CESAB model codes can be used as a guide for choosing the right model for the intended application: Truck type... - Page 10 Double stacking refers to the total handling capacity of the truck, i.e. with one pallet on the forks and one on the support arm. The diagram below presents an overview of the models included in the S200 series. Product guide – CESAB S200...
- Page 11 Product range information The table below provides an overview of the lift heights and battery sizes available for the different truck versions in the S200 series. S208L S210 S212 S212L S212S S214 S214L S220D 1000 1200 1200 1200 1400 1400...
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Page 12: S208L
150 Ah, 225 Ah and 300 Ah batteries. ● Primarily used for low-intensive stacking on even floors. Configured with the small battery compartment, the S210 is an ideal companion in confined areas. Product guide – CESAB S200... -
Page 13: S212
260 Ah batteries with battery change to the side. ● Primarily used for medium and high-intensive stacking on even floors. Confi- gured with the 850 mm chassis, this truck is an excellent choice in applications requiring increased residual capacity. Product guide – CESAB S200... -
Page 14: S212S
● Thanks to the elevating support arms, this truck can travel on uneven floors and ramps. It can also be used for horizontal transport of loads up to 1,600 kg on the support arms. Product guide – CESAB S200... -
Page 15: S214L
● Principally designed for double stacking operations, this is the only model in the S200 series that can handle two pallets simultaneously, 1200 + 800 kg (support arms+forks). Thanks to the elevating support arms, this truck can travel on une- ven floors and ramps. - Page 16 Product range information Product guide – CESAB S200...
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Page 17: Applications
With this in mind, the S200 trucks were developed for high performance and ease of use to also support staff whose work duties are not only limited to truck operation. Various customer segments and associated typical requirements are presented in the following. Product guide – CESAB S200... -
Page 18: Industry
S200 family is always available when needed. For heavy loads, the S214 versions constitute an excellent choice. Product guide – CESAB S200... -
Page 19: Warehouses/Distribution Centres
The S200 trucks feature simple operation, and they have a programmable switch-off timer. If the operator leaves the truck unattended, it will switch off after the programmed time, from one minute to four hours. Product guide – CESAB S200... -
Page 20: Which Truck For Which Application
● Usage intensity ● Travel distances ● Aisle widths. It is also recommended to explore environmental requirements and future plans, for example to choose a truck that will not become obsolete when the company expands. Product guide – CESAB S200... -
Page 21: Sales Arguments
Sales arguments These trucks are regarded as a tool. The intention is that both experienced and in- experienced operators should be able to use them. The following features make the S200 series trucks easy to operate: Manoeuvrability Feature The S200 trucks has a 5-point wheel configura- tion, i.e. -
Page 22: View
Excellent view with the forks at ground level because the operator is sufficiently close to the machine and has an unobstructed view through the mast and across the sloping power unit. Product guide – CESAB S200... - Page 23 Sales arguments Control Feature The trucks are equipped with the CESAB drive control, offering quick acceleration and braking. Benefit Exemplary truck handling because the truck instantly reacts to operator com- mands. Feature All S200 versions, except the S210 and S208L, can be optionally fitted with step-...
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Page 24: Operator Safety
Sales arguments Operator safety A safe truck prevents injuries and reduces costly damage to goods and the truck. The S200 series trucks come with a number of features that makes them safe in use. Feature The distance to the operator's feet is considerable and floor clearance is low (35 mm). -
Page 25: Increased Uptime
To minimise the risk of an inoperative truck and resul- ting costly service outlays, the trucks in the S200 series have the following featu- res:... -
Page 26: Quick And Easy Service
Once on site, the CAN connector is easy to access and the cover can easily be removed. ● There are very few parts under the cover, thus enabling quick, easy access. Ad- ditionally, only few spare parts and tools are required, further speeding up the service process. Product guide – CESAB S200... -
Page 27: Product Details
S208L Tiller arm and controls There are two versions of the tiller arm for the S200 series. One is designed for the walkie trucks while the other is designed for the platform truck with the operator riding onboard. Both versions use CESAB's ergonomic handles. On the S210 and the S208L the handle is slightly smaller than on the other versions. -
Page 28: Starting The Truck
Benefit Some companies prefer a physical key , especially in cases where external opera- tors need to temporarily use the truck, while others prefer access via PIN codes that cannot be physically lost like keys. Product guide – CESAB S200... -
Page 29: Tiller Arm
If the truck is in Creep speed mode, the safety re- verse will only stop the truck and not reverse. Product guide – CESAB S200... -
Page 30: Emergency Switch-Off
The emergency stop switch can be relea- sed by pulling it up. Benefit The emergency stop switch can be easily activated, e.g. to quickly switch off the truck in case of an accident or other emergency. Product guide – CESAB S200... -
Page 31: Display
If the error remains after this action, a service technician should be contacted and the error remedied. The truck can store a total of 50 error codes. Product guide – CESAB S200... - Page 32 ● It is easy to see when the truck needs charging. ● Thanks to lifting being blocked when the battery indicator shows zero, the risk of excessive battery discharge is reduced. Product guide – CESAB S200...
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Page 33: Battery Covers And Storage Compartments
The metal battery cover is available for all S200 models except S208L and all battery compartment sizes; small, medium and large (both standard and sideways change). The cover has a smooth surface without storage compartments Product guide – CESAB S200... -
Page 34: Driving Features/Programming The Truck
Benefit Whenever a component needs replacement, current settings will not be lost. Apart from the operator and service parameters, this also applies to the hour counters. Product guide – CESAB S200... - Page 35 ● Confirm by pressing the horn button once more. The parameter symbol on the display stops flashing and remains lit. ● Complete programming by pressing "O” (red key) on the keypad or the ID unit. Product guide – CESAB S200...
- Page 36 The next time the button is pressed, the speed will revert to the normal parameter 6 value. The display alternately shows bat- tery status and SLO (slow). 10: Low speed 100: High speed In increments of 5 Product guide – CESAB S200...
- Page 37 Operating hours and time remaining until next service (H) Error codes (E) Parameters (P) Hardware and software version numbers (Pn) ● Release the horn button at the required display. ● To scroll between the settings for each mode, turn the speed control. Product guide – CESAB S200...
- Page 38 Benefit The truck can be manoeuvred in very confined areas. Because the function works without any need to push buttons, the operator has both hands free to steer the truck. Product guide – CESAB S200...
- Page 39 The parking brake is applied as soon as the opera- tor leaves the truck. Feature When the arm is pushed down, the parking brake is released. Benefit It is always easy to brake the truck. Product guide – CESAB S200...
- Page 40 By converting kinetic energy this way, the motor is basically used as a generator. Benefit Regeneration of kinetic energy makes the truck more energy efficient. Product guide – CESAB S200...
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Page 41: Motor And Power Pack
Product details Motor and power pack The S200 trucks feature CESAB Drive control and use AC drive motors and DC pump motors. The reason for using a DC motor for pump operation is primarily to enable use of a less complicated motor controller compared with an AC motor. - Page 42 This solution also is a quality improvement measure since the risk of undesired play has been further minimised. Product guide – CESAB S200...
- Page 43 Because the oil never needs to be replaced, the gearbox is maintenance-free. Feature Unlike a DC motor, an AC motor does not have any carbon brushes. Benefit Thanks to no use of carbon brushes that wear out, the service requirements have been reduced. Product guide – CESAB S200...
- Page 44 Product details CESAB Drive control The CESAB Drive control on the S200 series is a unique combination of contact- less controls, CAN bus communication (CAN = Controller Area Network) and AC drive motor. Feature Contactless controls Benefit High reliability and reduced downtime thanks to the reduced number of moving parts and wear points.
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Page 45: Drive Wheel
This wheel is intended for normal load handling, and has a slightly lower friction coefficient compared to Powerfriction. Benefit Topthane wheels provide good grip and offer normal load handling characteristics at a lower price than Powerfriction wheels. Product guide – CESAB S200... - Page 46 5. Treaded Powerfriction Feature Drive wheel for coldstore or wet environments. Benefit Superior grip as tread pushes out the water and maximises contact to the floor. Product guide – CESAB S200...
- Page 47 Optimal drive wheel pressure, resulting in extended drive wheel service life and reduced steering power. In addition, this solution improves stability for high lifts since a considerable part of the lifted weight is distributed on the castor and fork wheels. Product guide – CESAB S200...
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Page 48: Electric Components
Product details Electric components A general design objective of the S200 series, was to use as few electric compo- nents and cables as possible, while remaining parts are optimally protected against dirt, humidity, impacts, etc. Feature MQS (Micro Quadlok System) terminals are used throughout. -
Page 49: Cover
Chassis The chassis widths on the different trucks in the S200 series are different. The chas- sis on all trucks is compression moulded and designed not to catch or knock into obstacles. - Page 50 The rubber is strong enough not to compromise the foot protection but when driving over fixed obstacles like high thresholds or high gradient ramps the rubber border will bend. Product guide – CESAB S200...
- Page 51 A rubber border is available as an alternative to the standard steel border on S208L. Benefit The climbing ability of the truck is improved and it is possible to drive over high thresholds and high gradient ramps. Product guide – CESAB S200...
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Page 52: Castor Wheels
This is because the wheel that has lost its foo- ting and become unloaded remains at the same height as the wheel resting on the ramp/surface. With a conventional wheel design, this kind of situation often causes Product guide – CESAB S200... - Page 53 Apart from the S208L with suspended castor wheel and S212S without castor wheels, all other models in the S200 series have fixed mounting of the castor wheels. This design could be realised thanks to the spring suspension of the drive wheel that enables the truck to travel across bumps.
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Page 54: Lifting And Lowering
The series-wound motor has a characteristics that gives high motor revs even with low load. Benefit Ensures high lifting speed also without load. Feature IP Class 54 on pump motor. Benefit A high IP Class protects against dust and water. Product guide – CESAB S200... - Page 55 , since there’s no need for it if you can control the lifting/lowering speed steplessly. If required, Creep speed of lifting/lowering movement can be disabled by a service technician. Product guide – CESAB S200...
- Page 56 ● The travel speed is reduced to 5 km/h. Benefit The operator need not remember whether the support arms are in the raised or lowered position. This consistently assures maximum stability at high lift heights. Product guide – CESAB S200...
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Page 57: Mast
= Height of mast, maximum A decisive difference between the different masts is the possibility of free-lifting. See the picture below that depicts the differences between the Duplex Tele, Duplex Free lift and Triplex Free lift masts. : Product guide – CESAB S200... - Page 58 Because the pallet can be lifted from the floor, it is possible to transport goods horizontally wit- hout raising the mast and increasing its minimum height. Especially useful if the site has low ceiling clearance or doorways. Product guide – CESAB S200...
- Page 59 The minimum height of the mast only starts to increase when the back of the fork carriage reaches the top of the inner mast section. This means that masts with a higher lift height also have a higher free-lift. Product guide – CESAB S200...
- Page 60 The Triplex Free lift mast combines very high lift heights with a very low mast height. Because of this, the Triplex Free lift mast is well suited for stacking appli- cations in halls with limited ceiling heights and operation on covered lorries. Product guide – CESAB S200...
- Page 61 Freedom in choosing an ideal solution. Plexiglas provides optimal view in envi- ronments without reflecting light and where dirt can adhere to the glass surface. In grimy or cold environments, grating is a better solution. Product guide – CESAB S200...
- Page 62 The rollers are angled without any side guides. Benefit The rollers cannot seize, this way reducing wear on the girder. Feature Sealed bearing in rollers. Benefit Extended service life since wear cannot penetrate bearings. No need for lubrica- tion. Product guide – CESAB S200...
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Page 63: Fork Carriage
Width over forks 252-800 Fork length 1000/1150 and 1100 -1800 in steps of 100 mm S214 Width over forks 536/570/685 Fork length 1000/1150 S214L Width over forks 536/570 Fork length 1150/1200 S220D Width over forks 536/570 Product guide – CESAB S200... - Page 64 Teflon-coated composite bushings offer extended length of service and do not re- quire lubrication. Feature The axles are hardened. Benefit This design enables them to withstand any kind of environment and interact opti- mally with the bushings. Product guide – CESAB S200...
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Page 65: Battery Compartments, Batteries And Charging
Intended truck application – for low intensity operations, a smaller battery should be chosen, while for higher intensity operations, a larger battery is required. To obtain maximum usefulness from the battery, it is important to select a charger optimised for the battery and the intended application. Product guide – CESAB S200... - Page 66 The truck can be optimised for the intended applica- tion. For high-intensive applications, sideways bat- tery replacement is a recommended option. Feature All S200-models have a sloping power unit. Benefit This way, the operator has an excellent view in the fork direction. Product guide – CESAB S200...
- Page 67 Product details Battery types Two types of batteries can be used to power the S200 series trucks: Freely venti- lated batteries (lead-acid) available in all sizes, and ventilated batteries (GEL bat- teries). The available valve-regulated batteries are manufactured by Hawker (GEL Evolution) and in medium and large size.
- Page 68 The choice of charger best suited for the intended application depends on the fol- lowing: ● If cost is a key issue, a conventional charger can be used. ● If the charging duration is decisive (e.g. 8 hours or less), then an HF charger is preferable Product guide – CESAB S200...
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Page 69: Technical Information
Back of fork to fork bogie-wheel centre. Usually this measurement can be obtained from the Product Information. The x measurement in the Product Information is given for fork length 1150 mm with raised support arms Product guide – CESAB S200... - Page 70 The turning radius is the necessary Distance to rotate the truck around a virtual point called the turning centre. The Product Information gives the turning radius for forks with length = 1150 mm and raised support arms. Product guide – CESAB S200...
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Page 71: Aisle Width Requirement
The formula, according to VDI, to calculate the aisle width requirement (in mil- limetres) is: Standard: √ (length of pallet - x) + 2×100 width across pallet Note: In this formula, the safety distance is always assumed to be 2×100 mm. Product guide – CESAB S200... - Page 72 The values are from the Product information sheet for S212. 800x1200mm short side handling. Standard: A = 1397 + √(1200 - 639) + 2×100 = 2286 800x600 longside handling Standard: A = 1397+ √(1150 - 639) + 2×100 = 2246 Product guide – CESAB S200...
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Page 73: Aisle Width Requirements
1000x1200 longside handling large 1447 2331 800x1200 shortside handling large sideways 1447 2347 1000x1200 longside handling large sideways 1447 2331 800x1200 shortside handling Truck Battery comp. Aisle width for pallets: S212L medium 1433 2400 1000x1200 longside handling Product guide – CESAB S200... -
Page 74: Axle Load
800x1200 shortside handling large sideways 1683 2498 1000x1200 longside handling large sideways 800x1200 shortside handling 1683 2405 Axle load Truck type Mast type Drive wheel load S210 Simplex S212 Duplex/Triplex S214 Simplex S212L Duplex/Triplex S214L S220D Product guide – CESAB S200... -
Page 75: Wheel Pressure
Castor wheel pressure, kg/mm 0,30 0,32 0,30 0,32 Support arm wheel pressure, boggie (4), kg/mm 0,40 0,40 0,40 0,41 Support arm wheel, single (2), kg/mm 0,59 0,60 0,60 0,61 1) For Large and Large sideways battery change Product guide – CESAB S200... - Page 76 Machine weight without battery and load Drive wheel pressure, kg/mm 0,24 0,24 0,24 0,24 Castor wheel pressure, kg/mm 0,35 0,36 0,35 0,36 Support arm wheel, single (2), kg/mm 0,66 0,67 0,65 0,66 1) Sideways battery change Product guide – CESAB S200...
- Page 77 Support arm load, kg 1479 1511 1563 1594 1584 1615 Machine weight without battery and load Drive wheel pressure, kg/mm 0,30 0,31 0,32 0,32 0,32 0,33 Support arm wheel, single (2), kg/mm 0,61 0,61 0,62 0,63 0,62 0,61 Product guide – CESAB S200...
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Page 78: Fork Dimensions
Drive wheel - front border Wheel base y, mm 1247 1297 1247 1297 1247 1297 Axle - support arm tip, mm Back of forks - support arm tip, mm 1) Sideways battery change Product guide – CESAB S200... - Page 79 Wheel base lifted support arms y, mm 1243 1293 1243 1293 Axle - support arm tip, mm Axle - support arm tip lifted support arms, mm Back of forks - support arm tip, mm 1) Sideways battery change Product guide – CESAB S200...
- Page 80 1483 1533 1483 1533 Axle - support arm tip, mm Axle - support arm tip lifted support arms, mm Back of forks - support arm tip, mm 1085 1135 1077 1127 1) Sideways battery change Product guide – CESAB S200...
- Page 81 Drive wheel - front border Wheel base y, mm 1203 1253 1352 Wheel base lifted support arms y, mm 1293 Axle - support arm tip, mm Back of forks - support arm tip, mm 1100 Product guide – CESAB S200...
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Page 82: Support Arm Dimensions
Duplex Tele Openv. 2100 1000-1200 1072 Duplex Tele Openv. 2100 1000-1200 1122 S212S Simplex 1655 1000-1200 Duplex 4105 1000-1200 Duplex Tele 4105 1000-1200 Triplex 4455 1000-1150 S208L 1580 1150-1200 1104 All the dimension given in mm. Product guide – CESAB S200... -
Page 83: Battery Weights
Batt. compartment Min. batt. weight kg Max. batt. weight kg Capacity Ah Volt V Size L*W*H mm Medium 645 x 196 x 570 Large 645 x 245 x 570 Large, sideways 645 x 245 x 524 batt. change Product guide – CESAB S200... -
Page 84: Residual Capacity
TP = 600 mm TP = 800 mm TP = 600 mm TP = 800 mm 2400 1400 1050 1400 1050 2500 1350 1010 1400 1050 2600 1200 1250 2700 1000 2900 3700 4150 4500 Product guide – CESAB S200... - Page 85 TP = 600 mm TP = 800 mm TP = 600 mm TP = 800 mm 2000 1400 1050 1400 1050 2300 1400 1050 1400 1050 2500 1255 1400 1050 2555 1220 1355 1015 2655 1150 1275 2855 1050 1100 3255 3655 4105 4455 4755 Product guide – CESAB S200...
- Page 86 S212S: Forks 1000 — 1800 mm, chassis width 770 mm, mast: Tele Openview and Triplex Lh (mm) WOF max 800 mm LC = 600 mm LC = 800 mm 2655 1200 2855 1200 3255 1200 3655 1200 4105 1200 4455 1200 4755 1200 Product guide – CESAB S200...
- Page 87 2000 2000 1900 1900 1800 1800 1700 1700 1600 1600 1500 1500 1400 1400 1300 1300 — — 1200 Product guide – CESAB S200...
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Page 88: Mast Dimensions
Duplex Tele, Openview 120 3320 1935 Lh 2900 mm Duplex Tele, Openview 120 3720 2135 Lh 3300 mm Duplex Tele, Openview 120 4120 2335 Lh 3700 mm Duplex Tele, Openview 120 4570 2560 Lh 4150 mm Product guide – CESAB S200... - Page 89 Triplex Free lift 140 Lh 3655 mm 4149 1829 1358 Triplex Free lift 140 Lh 4105 mm 4599 1979 1508 Triplex Free lift 140 Lh 4455 mm 4947 2095 1624 Triplex Free lift 140 Lh 4755 mm 5247 2195 1724 Product guide – CESAB S200...
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Page 90: Battery And Charger
Information on Hawker Evolution GEL batteries Hawker Evolution GEL batteries is the only type of valve-regulated batteries offe- red for the trucks in the S200 series. Please note the following if selecting a battery of this type for the truck: ●... -
Page 91: Options
Changing the battery is quick and easy, resulting in improved productivity since the truck can be fully utilised even for shift operation. Feature The battery is secured using an excenter locking system. Benefit Changing the battery is quick and easy. Product guide – CESAB S200... -
Page 92: Battery Change Table
Feature Length of cable 1100 mm. Benefit The length of the cable makes it possible to move the truck to the charged battery when a battery change table is used. Product guide – CESAB S200... -
Page 93: Built-In Charger
Benefit This prevents unintentional truck travel with the cable connected to the wall sock- et. This is a highly reliable function since it does not use any mechanical switches prone to wear. Product guide – CESAB S200... - Page 94 Opening of the cover assures proper ventilation during charging. Feature The number of Ah charged into the battery during the past 50 charging instances can be verified. For more information, see the service manual. Benefit It is possible to monitor battery care. Product guide – CESAB S200...
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Page 95: Integrated Accessories Bar
Options Integrated accessories bar All trucks in the S200 series can be fitted with an optional Accessories bar. This is CESAB's standard solution for mounting a writing holder, plastic film holder, computer terminal, PC, scanner or other electronic equipment required onboard the truck. -
Page 96: Automatic Height Adjustment
Benefit This way, the operator always has a comfortable work height. Feature This automatic feature cannot be used to lower the goods to floor level. Benefit This prevents crushing the operator's feet. Product guide – CESAB S200... -
Page 97: Turtle Button
Feature When the truck is in the turtle mode, "SLO" blinks in the character display. Benefit The operator can verify the current travel mode at a glance. Product guide – CESAB S200... -
Page 98: Operator Platform
Options Operator platform For long-distance travel, an operator platform is a useful option. The S200 series offers two different platform types, one with a rubber mat and automatic fold-up and a cold-store version with a checkered plate and also automatic fold-up. The platform is available on all models except S208L. - Page 99 It protects the platform securing points when the operator walks alongside the truck. ● The frame acts as a mechanical stopper to protect the rotating axis when the truck travels across bumps or with very heavy operators. Product guide – CESAB S200...
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Page 100: Load Support
This is used on trucks operated in cold environments. It allows truck operation in temperatures down to –35 degrees Celsius. Feature The oil is designed to withstand low temperatures. Benefit The truck's lift and lowering functions can be used even in cold environments. Product guide – CESAB S200... -
Page 101: Coldstore Platform
Platform for CESAB S200. Feature The coldstore version of the platform uses a checkered plate. Benefit The checkered plate assures good friction in cold stores, and in applications where operators often wear wet or slippery shoes. Product guide – CESAB S200... - Page 102 www.cesab-forklifts.eu...