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User's
Manual
Remote Transmitter
(AXG1A)
Remote Transmitter
(AXFA11G)
This manual outlines the basic guidelines for installation and
wiring procedures. For the items which are not covered in this
manual, see the user's manuals and the general specifi ca-
tions as listed in Table 1.1.
ADMAG TI Series
AXW Magnetic Flowmeter
AXW Magnetic Flowmeter
[Size: 500 to 1800 mm (20 to 72 in.)]
Installation Manual
[Style: S1, S2]
Contents
1.
2.
3.
Remote Sensor
4.
Remote Transmitter
(AXW4A)
5.
6.
7.
1.1
For Safe Use of Product ................................................3
1.2
Warranty .........................................................................6
1.3
Transmitter .....................................................................6
2.1
Model and Specifi cations Check ...................................7
2.2
Storage Precautions ......................................................8
3.1
Piping Design Precautions ............................................9
3.2
Handling Precautions .................................................. 12
3.2.1
General Precautions ...................................... 12
3.2.2
Flowmeter Piping ........................................... 13
3.3
3.4
Remote Transmitter Installation .................................. 19
3.4.1
Installation Location ....................................... 19
3.4.2
Mounting of AXW4A Transmitter ................... 19
3.4.3
Mounting of AXG1A Transmitter .................... 19
3.4.4
Mounting of AXFA11 Transmitter ................... 20
3.5
Changing Direction of Electrical Connection .............. 20
3.5.1
Integral Flowmeter ......................................... 20
3.5.2
Remote Sensor (Style: S1) ............................ 21
3.5.3
Remote Sensor (Style: S2) ............................ 22
3.6
Changing Direction of Display Unit ............................. 23
4.1
Wiring Precautions ...................................................... 24
4.2
Cables ......................................................................... 25
4.3
Electrical Connections ................................................ 26
4.4
Flowmeter and Remote Transmitter ........................... 30
4.5
Transmitter (Sensor Side) ........................................... 36
4.6
Input and Output ......................................................... 39
5.1
Operation by Display unit ............................................ 42
5.2
Display and Basic Confi guration ................................. 42
5.3
Display Mode and Setting Mode ................................. 45
5.4
Parameter Setting from Display Panel ....................... 46
5.5
microSD Card Setting ................................................. 48
5.6
BRAIN Confi guration Tool ........................................... 48
5.7
HART Confi guration Tool ............................................ 49
5.8
Modbus Confi guration Tool ......................................... 50
5.9
fi eldbus Confi guration Tool ..................... 51
Operation
6.1
Pre-operation Zero Adjustment ................................... 52
6.2
Zero Adjustment from Display Unit ............................. 52
6.3
Hardware Switch Setting ............................................ 53
IM 01E25A01-01EN
6th Edition
IM 01E25A01-01EN
1
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Related Manuals for YOKOHAMA ADMAG TI AXW Series
Summary of Contents for YOKOHAMA ADMAG TI AXW Series
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Page 1: Table Of Contents
User’s Manual ADMAG TI Series AXW Magnetic Flowmeter AXW Magnetic Flowmeter [Size: 500 to 1800 mm (20 to 72 in.)] Installation Manual [Style: S1, S2] IM 01E25A01-01EN Contents Introduction For Safe Use of Product ..........3 Warranty .................6 Combination for Remote Sensor and Remote Transmitter ..............6 Receiving and Storage Model and Specifi cations Check ........7... -
Page 2: Introduction
<1. Introduction> Introduction This manual provides the basic guidelines for installation, Model Document Title Document No. wiring procedures and basic operation of ADMAG TI AXF Series Magnetic Flowmeter IM 01E20A21-01Z1 (Total Insight) Series AXW magnetic flowmeters (size: Read Me First 500 to 1800 mm (20 to 72 in.)) with BRAIN, HART and AXFA11G AXFA11G Remote Converter... - Page 3 <1. Introduction> Regarding This User’s Manual The following symbols are used in the Instrument and the manual to indicate the accompanying safety precautions: • This manual should be provided to the end user. Protective grounding terminal • The contents of this manual are subject to change Functional grounding terminal (This terminal should without prior notice.
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Page 4: For Safe Use Of Product
<1. Introduction> For Safe Use of Product WARNING For the protection and safe use of the instrument and the system in which this instrument is incorporated, be • Purpose of use sure to follow the instructions and precautions on safety This instrument is the Magnetic Flowmeter for use of that is stated in this manual whenever you handle the measuring the liquid flow. - Page 5 <1. Introduction> (2) Installation WARNING WARNING • Install an external switch or circuit breaker as a means to turn the power off (capacitance: 15A, • For AXG1A, impact resistance rating of glass on the conforming to IEC60947-1 and IEC60947-3). display cover is IK06, metal housing is IK08. Locate this switch either near the instrument or in other In the test method, the steel ball is dropped from a places facilitating easy operation.
- Page 6 <1. Introduction> (5) Maintenance (8) Power Supply Ensure that the source voltage matches the voltage of WARNING the power supply before turning on the power. Power Supply Code 1: • When maintaining the instrument, read the • AC Type: maintenance manual as listed in Table 1.1. Do not Rated Power Supply: 100 to 240 V AC, 50/60 Hz perform the maintenance that is not described in the •...
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Page 7: Warranty
<1. Introduction> Combination for Remote Warranty Sensor and Remote • The warranty shall cover the period noted on the quotation presented to the purchaser at the time of Transmitter purchase. Problems occurred during the warranty period shall basically be repaired free of charge. IMPORTANT •... -
Page 8: Receiving And Storage
<2. Receiving and Storage> Receiving and Storage Model and Specifications When the instrument is delivered, check visually that no damage has occurred during transportation. Also check Check that all flowmeters mounting hardware shown below is included. As shown in Figure 2.1 to Figure 2.5, the model, suffix Integral Flowmeter code, serial number, meter factor, fluid specification, and device information are found on the name plate located on... -
Page 9: Storage Precautions
<2. Receiving and Storage> F0203.ai F0204.ai Figure 2.3 Name Plate (AXW4A Remote Transmitter) Figure 2.4 Name Plate (AXG1A Remote Transmitter) F0205.ai Figure 2.5 Name Plate (AXFA11 Remote Transmitter) Storage Precautions If the instrument is to be stored for a long period of time after delivery, observe the following points. -
Page 10: Piping Design Precautions
<3. Installation> Installation Piping Design Precautions WARNING IMPORTANT Installation of the magnetic flowmeter must be performed by expert engineer or skilled personnel. Design piping correctly, referring to the following to No operator shall be permitted to perform procedures prevent damage to sensors and to assure accurate relating to installation. - Page 11 <3. Installation> (3) Required Straight Pipe Length (5) Precautions for Use of Liquid Sealing Compounds Based on JIS B 7554 “Electromagnetic Flowmeters” and IMPORTANT our piping condition test data, we recommend the piping conditions as shown in the following figures. This is not always enough when the piping line incorporates multiple Care must be taken in using liquid sealing compounds conditions at the same time.
- Page 12 <3. Installation> (8) Supporting the Flowmeter Avoid air bubbles. IMPORTANT CAUTION If air bubbles enter a measurement pipe, flow rate indications may be affected and measurement errors Do not secure the flowmeter separately to prevent the may be caused. vibrations, shocks, and expansion and contraction forces of the piping from affecting it.
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Page 13: Handling Precautions
<3. Installation> Handling Precautions (2) Avoid Shocks from Impact CAUTION WARNING Care should be taken not to drop the flowmeter or The magnetic flowmeter is a heavy instrument. expose it to excessive shock. In particular, be careful Be careful that no damage is caused to personnel not to subject the flange surface to shock. -
Page 14: Flowmeter Piping
<3. Installation> Integral Flowmeter and 3.2.2 Flowmeter Piping Remote Sensor Installation CAUTION WARNING Misaligned or slanted piping can lead to leakage and damage to the flanges. • All gaskets used for piping of Magnetic Flowmeters should be prepared by customers except in some (1) Correct any misaligned or slanted piping, and any cases. - Page 15 <3. Installation> (1) Mounting Direction (4) Applying Gasket and optional Grounding Rings Mount the flowmeter so that the flow direction of the fluid to be measured is in line with the direction of the arrow Gasket: mark on the flowmeter. It may be especially difficult to Necessary gaskets for piping connection are as move large size sensors after bringing them into the pit.
- Page 16 <3. Installation> 3. With optional grounding rings (code GR2) 5. Install the magnetic flowmeter into the customer’s pipe with the gaskets A. Optional grounding rings Centering Pin with integrated gaskets B included Screw & Nut : Connect the wire from the grounding ring or the customer’s pipe Printing of Flange Type...
- Page 17 <3. Installation> 5. Install the magnetic flowmeter into the customer’s pipe with the gaskets A. Screw & Nut : Connect the wire from the grounding ring or the customer’s pipe. Hang the grounding ring up with this point. Unfasten the bolts and remove the grounding rings.
- Page 18 <3. Installation> Table 3.3.1 Tightening Torque Values for Metal Piping (N-m) Unit: N-m Lining type PTFE / Natural hard rubber / Natural soft rubber Gasket type Soft rubber gasket, or the equivalent in hardness (supplied by customer) Process ASME connection B16.5 (500, 600) EN1092-1 PN10 AWWA C207...
- Page 19 <3. Installation> Table 3.3.2 Tightening Torque Values for Metal Piping (lbf-in) Unit: lbf-in Lining type PTFE / Natural hard rubber / Natural soft rubber Gasket type Soft rubber gasket, or the equivalent in hardness (supplied by customer) Process ASME connection B16.5 (500, 600) EN1092-1 PN10 AWWA C207...
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Page 20: Remote Transmitter Installation
<3. Installation> Remote Transmitter Horizontal Pipe Mounting Installation WARNING Installation of the magnetic flowmeter must be performed by expert engineer or skilled personnel. No operator shall be permitted to perform procedures relating to installation. 2-inch pipe Mounting fixture 3.4.1 Installation Location Washer Screw IMPORTANT... -
Page 21: Mounting Of Axfa11 Transmitter
<3. Installation> Changing Direction of 2-inch Pipe Mounting Electrical Connection 2-inch pipe 3.5.1 Integral Flowmeter Mounting fixture (1) The following tool is required. • Hexagonal wrench (nominal size 5) (2) Turn off the power to the flowmeter. (3) Using the wrench, unscrew the four hexagonal bolts Washer at the neck of transmitter. -
Page 22: Remote Sensor (Style: S1)
<3. Installation> 3.5.2 Remote Sensor (Style: S1) (4) Rotate the transmitter in the desired direction. The direction can be changed to -90 degrees, +90 IMPORTANT degrees or +180 degrees. The following types can not be changed direction of NOTE electrical connection after delivery. •... -
Page 23: Remote Sensor (Style: S2)
<3. Installation> 3.5.3 Remote Sensor (Style: S2) (4) Rotate the transmitter or the terminal box in the desired direction. The direction can be changed to -90 IMPORTANT degrees, +90 degrees or +180 degrees. NOTE The following types can not be changed direction of electrical connection after delivery. -
Page 24: Changing Direction Of Display Unit
<3. Installation> Changing Direction of (2) Changing Display Unit Direction 90 degrees Display Unit • Hold the display unit with your hand and loosen the two mounting screws. • Rotate the display unit 90 degrees clockwise and (1) Removing the Cover confirm the assembling position, taking care of the •... -
Page 25: Wiring
<4. Wiring> Wiring Wiring Precautions WARNING Be sure to observe the following precautions when wiring: The wiring of the magnetic flowmeter must be performed by expert engineer or skilled personnel. CAUTION No operator shall be permitted to perform procedures relating to wiring. •... -
Page 26: Cables
<4. Wiring> IMPORTANT NOTE For the remote type, prepare the excitation cable • For excitation cable and power cable, always use a (supplied by customer) and the signal cable of almost crimp terminal with an insulation cover. the same length. It is recommended to lay them •... -
Page 27: Electrical Connections
<4. Wiring> Electrical Connections Cable Finish: Finished Unit: mm (approx. in.) This instrument is of watertight construction as stipulated in JIS C 0920. It is shipped with a wiring bracket (waterproof gland, waterproof gland with union or a plastic gland attached), only in cases where an optional specification is selected for the electrical connection. - Page 28 <4. Wiring> Remote Transmitter (1) Waterproof Gland AXFA11G Integral Flowmeter Optional Description Optional code: EG2, EG3 Code 5 pcs. of waterproof gland with JIS G3/4 female 5 pcs. of waterproof gland 5 pcs. of waterproof gland with union joint 5 pcs. of plastic gland Washer IMPORTANT Apply a blanking plug to the unused electrical...
- Page 29 <4. Wiring> (2) Waterproof Gland with Union Joint (3) Plastic Gland Integral Flowmeter Integral Flowmeter Optional code: EU2, EU3 Optional code: EP2, EP3 Gasket Gasket G1/2 Washer Tightening gland Cable Plastic gland F0413.ai When working on conduit or flexible tube (G1/2 only) Remote Transmitter (AXW4A) F0409.ai Optional code: EP4, EP5...
- Page 30 <4. Wiring> 4.3.2 Conduit Wiring (4) Waterproof Gland with JIS G3/4 Female Remote Sensor When wiring the conduits, utilize the waterproof gland to prevent water from flowing in through the conduit. Place Optional code: EW the conduit pipe on an angle as shown in the following figures.
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Page 31: Connecting To External Instruments Of Integral Flowmeter And Remote Transmitter
<4. Wiring> Connecting to External Wiring Procedure 1. Check the instrument’s power is off, then remove the Instruments of Integral terminal cover (transparent). Flowmeter and Remote 2. Wire the power supply cable and the functional grounding cable to the power supply terminals. Transmitter 3. - Page 32 <4. Wiring> (3) Setting Power Supply Frequency IMPORTANT IMPORTANT For the 24 V power supply version (power supply code 2), power supply with 100 to 240 V AC and 100 to 120 V DC Upon shipment from the manufacturing plant, the local cannot be connected.
- Page 33 <4. Wiring> 600 V vinyl-insulated cable Cable cross section area: 2 mm , and cross section area larger than power cable Protective grounding terminals F0426.ai Grounding Resistance: 10 Ω or less (Class C requirements) Figure 4.4.4 Position of Protective Grounding Terminal Note: When lightning protection performance by the built-in lightning protectors is not required, grounding resistance 100 Ω...
- Page 34 <4. Wiring> (2) Terminal Configuration (Integral Flowmeter and AXW4A Transmitter) Protective Protective Grounding Terminal Grounding Terminal Cover locking screws F0430.ai Integral Flowmeter AXW4A Remote Transmitter Figure 4.4.7 Removing the Terminal Box Cover for Integral Flowmeter Integral Type/AXW4A Remote Transmitter: <To be wired to Power Supply and I/Os> Cover locking screws M4 Screw Type Clamp Type...
- Page 35 <4. Wiring> (3) For AXG1A Remote Transmitter AXW4A Remote Transmitter: <To be wired to Remote Sensor> 1) Removing the Cover While supporting the front of the cover with your hand, flip the connecting screw protective cover over, and remove the four connecting screws. F0434.ai Figure 4.4.11 Removing the Front Cover Terminal Symbol...
- Page 36 <4. Wiring> 3) Installing the Cover Table 4.4.1 Terminal Symbols (AXG1A Remote Transmitter) While supporting the front of the cover with your hand, flip the connecting screw protective cover Terminal Symbol Description over, and tighten the four connecting screws. (4) For AXFA11 Remote Transmitter SIGNAL Flow signal input 1) Removing the Cover...
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Page 37: Connecting To Remote Sensor And Remote Transmitter (Sensor Side)
<4. Wiring> Connecting to Remote Table 4.4.2 Terminal Symbols (AXFA11 Remote Transmitter) Sensor and Remote Terminal Symbol Description Transmitter (Sensor Side) SIGNAL Flow signal input WARNING Before wiring, be sure that the power supply to magnetic ALARM OUT Alarm output flowmeter has been turned off to prevent an electrical SO1+ shock. - Page 38 <4. Wiring> (2) Terminal Configuration 2) Connection with AXG1A Remote Transmitter Connect wiring as shown in the figure below. When the cover is removed, the connection terminals will be visible as shown below. Remote Sensor: AXG1A transmitter <To be wired to Remote Transmitter> AXFC dedicated signal cable Excitation...
- Page 39 <4. Wiring> (4) Grounding (5) Installing the Cover Install the cover to the terminal box by turning it WARNING clockwise. Tighten the cover locking screw (1) (See Figure 4.5.1) counterclockwise using a hexagonal For the wiring of protective grounding, terminate the wrench (nominal size 3) to lock the cover.
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Page 40: Input And Output
<4. Wiring> Input and Output This section provides descriptions of the specificaiton and wiring of the input and output signals. In accordance with the communication and I/O code specified, the function assigned to each terminal is different. For the specification and terminal configuration, read Section 4.4 and the applicable general specifications as listed in Table 1.1. For AXFA11, read the applicable user’s manual as listed in Table 1.1. - Page 41 <4. Wiring> Output signal type Specification Passive pulse output Connection of an electronic counter [P/Sout]: Maximum voltage and correct polarity must be observed for wiring. Maximum load current 200 mA or less Power supply 30 V DC or less Maximum pulse rate 10,000 pulses/s Maximum frequency output rate 12,500 Hz...
- Page 42 <4. Wiring> (2) Input signals Input signal type Specification Status input IMPORTANT [Sin]: [Si11 or Si12]: The status input detects a signal without voltage. Loading voltage during the switching status "Close" may result in damage on the electrical circuit. The status input is used for connecting to the following no-voltage contacts. Switching status Resistance Closed...
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Page 43: Basic Operating Procedures
<5. Basic Operating Procedures> Basic Operating Procedures Operation by Display unit NOTE The parameter settings from display unit can be carried The language on the display is set to “English” as default out using the three IR (infra-red) switches - namely, the at the factory shipment. - Page 44 <5. Basic Operating Procedures> (2) Status icons Available to display the online trend graph. Explanation of display example Icon Contents Icon Contents Example: R/001/19200/E/1 Write protect Invalid Write protect Valid Transmission mode Stop bit •R: RTU •1: 1 bit Device Busy Device Fault •A: ASCII •2: 2 bit...
- Page 45 <5. Basic Operating Procedures> (3) Display Line Setting (4) Date Display Formant Setting Display Menu Path: Display Menu Path: Device setup ► Detailed setup ► Display set ► Optional config ► Device setup ► Detailed setup ► Display set ► Optional config ► Line mode Format date Available to select the number of lines of process value to...
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Page 46: Display Mode And Setting Mode
<5. Basic Operating Procedures> Display Mode and Setting 8) When the Operation Level is determined, the screen moves to “Device setup” as the Setting Mode where Mode parameters can be configured. 9) After completing parameter setting, push [ESC] The device runs in the Display Mode when the power switch. -
Page 47: Parameter Setting From Display Panel
<5. Basic Operating Procedures> Parameter Setting from [Passcode Confirmation and Change] The confirmation and change of the passcode are Display Panel allowed only by parameter setting from the display unit. Display Menu Path: This section explains how to specify the parameters from Device setup ►... - Page 48 <5. Basic Operating Procedures> 5.4.1 Setting example of Select type 5.4.2 Setting example of Numeric type Data: Flow rate unit Data: Flow rate span The following is the procedure of changing the flow rate The following is the procedure of changing the Flow rate unit as Select type parameter.
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Page 49: Microsd Card Setting
<5. Basic Operating Procedures> microSD Card Setting BRAIN Configuration Tool For the device with optional code MC, by setting the The connection of the BRAIN configuration tool dedicated microSD card into the slot on the display unit, (BRAIN TERMINAL (BT200) or FieldMate (Versatile the parameter setting can be stored into it. -
Page 50: Hart Configuration Tool
<5. Basic Operating Procedures> HART Configuration Tool 5.7.2 HART Configuration Tool and DeviceRevision The connection of the HART configuration tool IMPORTANT (FieldMate (Versatile Device Management Wizard)) is shown as below. Read the user’s manual of HART Protocol revision supported by HART configuration tool communication type as listed in Table 1.1 for the must be the same protocol revision or later than that of detailed parameter setting via HART communication. -
Page 51: Modbus Configuration Tool
<5. Basic Operating Procedures> Modbus Configuration Tool (2) Device Type Manager (DTM) and Device Revision The connection of the Modbus configuration tool is shown When configuring the parameters by FieldMate, use the as below. DTM (Device Type Manager) of the following table. Read the user’s manual of Modbus communication type DTM Name AXW4A FDT2.0 HART 7 DTM... -
Page 52: Foundation Fieldbus Configuration Tool
<5. Basic Operating Procedures> fieldbus (2) Device Type Manager (DTM) and Device OUNDATION Revision Configuration Tool When configuring the parameters by FieldMate, use the The connection of the F fieldbus configuration DTM (Device Type Manager) of the following table. OUNDATION tool is shown as below. -
Page 53: Pre-Operation Zero Adjustment
<6. Operation> Operation Zero Adjustment from After the installation of sensor into process piping, the wiring of input/output terminals, the configuration of Display Unit required parameters, and the zero adjustment prior to peration, the flowmeter outputs a flow signal from its A procedure of executing zero adjustment is as follows;... -
Page 54: Hardware Switch Setting
<6. Operation> NOTE (3) While holding the display by hand (careful for connecting cable), set the switches. Never remove connector in this case. When the zero adjustment result exceeds defined value, the warning [092: AZ wam] is indicated. ... - Page 55 <6. Operation> ● Setting of Burnout Switch ● Setting of Simulation Switch (Only for (Except F fieldbus communication) fieldbus communication) OUNDATION OUNDATION The burnout function sets the direction of current output The simulation function simulates the input of a function in situations where the CPU has become damaged.
- Page 56 <6. Operation> NOTE ● Setting of Line Termination Switch (SW2) This switch is only available for the product with Modbus communication. • If the hardware switch is set to “ON”, the condition of Line terminations of two ends on the bus are required to preventing parameter overwriting kept until the switch communicate Modbus.
- Page 57 <6. Operation> 6.3.2 AXG1A Remote Transmitter (1) Setting of Burnout Switch The burnout function sets the direction of current output in IMPORTANT situations where the CPU has become damaged. Upon shipment from the manufacturing plant, the burnout • Removing and installing the cover are necessary for direction is set to High (i.e., >21.6 mA);...
- Page 58 <6. Operation> 6.3.3 AXFA11 Remote Transmitter NOTE IMPORTANT On the front of the amplifier, the burnout switch (i.e., Switch 1) and the write protect switch (i.e., Switch 2) are • Removing and installing the cover are necessary for located adjacent to each other. Accordingly, special care hardware switches.
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Page 59: Errors And Countermeasures (Display Unit)
<7. Errors and Countermeasures (Display unit)> Errors and Countermeasures (Display unit) The error messages are described in the following tables. For AXFA11, read the applicable user’s manual as listed in Table 1.1. Explanation of NE107 status: NE107 status Status of the device Failure Device malfunction, Parts malfunction Function Check... - Page 60 <7. Errors and Countermeasures (Display unit)> Process Alarm The device works normally and some issue of process causes abnormal measurement. Maintenance work is needed. Error Message NE107 Error Description Countermeasure Status Display 050:Signal overflow Failure of input signal was detected. Check signal cable and grounding.
- Page 61 <7. Errors and Countermeasures (Display unit)> Setting Alarm The device works normally but parameter setting error occurs. Parameter setting is needed. Error Message NE107 Error Description Countermeasure Status Display Setting error of flow span was detected. (fulfill "0.05 m/s < 060:Span cfg ERR Check or change span parameter setting.
- Page 62 <7. Errors and Countermeasures (Display unit)> Error Message NE107 Error Description Countermeasure Status Display Change the DI1 Block Mode.Target (DI1.MODE_BLK.Target) to Auto 340:DI1 O/S Mode DI1 Block is in O/S mode. or other mode. Change the DI1 Block Mode.Target (DI1.MODE_BLK.Target) to Auto 341:DI1 Man Mode DI1 Block is in Man mode.
- Page 63 <7. Errors and Countermeasures (Display unit)> Warning The device works normally and measurement is also normal but warning occurs. Error Message NE107 Error Description Countermeasure Status Display 080:AO 1 saturate Saturation of Analog output 1 was detected. Check process value and current output 1 parameter setting. 081:AO 2 saturate Saturation of Analog output 2 was detected.
- Page 64 Revision Information Title : ADMAG TI Series AXW Magnetic Flowmeter [Size: 500 to 1800 mm (20 to 72 in.)] Installation Manual Manual No. : IM 01E25A01-01EN Edition Date Page Revised Item June 2017 — New publication Oct. 2018 Add new manual number for Modbus communication type.
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