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Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regards to the products or the documentation contained within this book. In addition, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable in the event of incidental or consequential damages in connection with or resulting from the furnishing, performance, or use of these products.
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Table of Contents Chapter 1: General Information ............. 11 1. Manual History ........................11 2. Safety Notices ........................13 3. Guidelines ........................... 13 4. Safety Regulations ......................13 4.1 Introduction ........................13 4.2 Intended Use ......................... 14 4.3 Transport and Storage ....................14 4.4 Mounting ........................
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Table of Contents 3.3 Connection Cable ..................... 64 3.3.1 Technical Data ......................65 3.3.2 Cable Specifications ....................66 3.4 Switching Cabinet Cable Crossover ................68 3.4.1 Shielding in the Switching Cabinet ................68 3.4.2 Technical Data ......................69 3.4.3 Cable Specifications ....................70 3.4.4 Drilling Template for the Connection Housing ............
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Table of Contents 3. Mobile Panel with Windows XP Embedded ..............100 3.1 General Information ....................100 3.2 Requirements ......................100 3.3 Installation Procedures ....................100 Chapter 5: Standards and Certifications ........101 1. Valid European Guidelines ....................101 2. Overview of Standards ..................... 101 3.
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Table of Contents 3.1 Order Data ........................123 4. Compact Flash cards 5CFCRD.xxxx-02 ................124 4.1 General Information ..................... 124 4.2 Order Data ........................124 4.3 Technical Data ......................124 4.4 Dimensions ........................125 4.5 Calculating the Lifespan ....................126 5.
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General Information • Manual History Chapter 1 • General Information Information: B&R does its best to keep the printed versions of its user's manuals as current as possible. However, sometimes a newer version of the user's manual can be downloaded in electronic form (pdf) from the B&R homepage www.br- automation.com.
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General Information • Manual History Version Date Comment 17.09.2004 - 2 GB Compact Flash card (5CFCRD.2048-02) added. - Length tolerance values for connection and switching cabinet cables added. - Connection and switching cabinet cable weight values per meter added. - USB memory sticks (5MMUSB.0128-00, 5MMUSB.0256-00, 5MMUSB.0512-00) added. - New "Connection Example for the Enable Switch", on page 90 with new monitoring device.
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General Information • Safety Notices 2. Safety Notices The safety notices in this manual are organized as follows: Safety notices Description Danger! Disregarding the safety regulations and guidelines can be life-threatening. Caution! Disregarding the safety regulations and guidelines can result in severe injury or major damage to material.
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General Information • Safety Regulations systems, flight safety, the control of mass transportation systems, medical life support systems, and the control of weapons systems. The safety precautions applying to industrial control systems (e.g. the provision of safety devices such as emergency stop circuits, etc.) in accordance with applicable national and international regulations must be observed both when using programmable logic controllers and when using operating and monitoring devices as control systems in conjunction with a Soft PLC (e.g.
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General Information • Safety Regulations 4.5 Operation Warning! • When operating a system with the Mobile Panel, take note that at this point in time operation is only possible using the Mobile Panel and is not possible from any other point in the system. •...
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General Information • Safety Regulations 4.5.2 E-stop System The E-stop safety equipment found on the Mobile Panel meets EN418 requirements and can be used together with a corresponding monitoring system for safety-relevant control tasks (up to category 4 according to EN 954-1). Danger! •...
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General Information • Safety Regulations Warning! When applicable, the enable function should be limited on the controller according to time or program step. The electromechanical enable switch and equipment are to be linked with the controller so that the safety-related circuit requirements are met according to DIN EN 775, DIN EN 60204-1, DIN EN 954-1, DIN EN 1088 and VDI 2854.
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Description Note 4MP181.0843-03 MP181 TFT C VGA 8.4in FT Operating unit with 8.4" VGA color LCD with Touch Screen (resistive); 19 system keys; 64 MB SDRAM; Compact Flash Slot (type I); ETH10/100; RS232 (RxD, TxD); USB; E-stop; key switch; IP54 protection (only with handle 4MPHDL.0000-00).
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General Information • Model Numbers Model Number Description Note 5CAMPH.0150-00 Mobile Panel connection cable 15 m Mobile Panel connection cable 15 meters long; with plug contacts for cabling the Mobile Panel incl. an industrial connector for the switching cabinet cable. 5CAMPH.0200-00 Mobile Panel connection cable 20 m Mobile Panel connection cable 20 meters long;...
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General Information • Model Numbers 5.7 Accessories Model Number Description Note 0AC201.9 Lithium batteries (5x) Lithium batteries, 5 pcs., 3 V / 950 mAh, button cell 4A0006.00-000 Lithium battery (1x) Lithium battery, 1 piece, 3 V / 950 mAh, button cell 5AC900.1100-00 Touch screen pen (5x) Five replacement touch screen pens...
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Technical Data • Introduction Chapter 2 • Technical Data 1. Introduction The Mobile Panel is a portable operating, display and control device that can be used anywhere where machine operation and monitoring require the maximum amount of flexibility. This Mobile Panel advantage is evident for example in the areas of material handling, robotics, tools or special machines, etc.
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Technical Data • Introduction 1.1 Features • Processor 266 MHz, MMX compatible • 5.7" QVGA or 8.4" VGA display • Compact Flash card (type I) • USB 1.1 Connection • 24 VDC supply voltage • Ethernet 10/100 MBit interface • RS232 interface (RxD, TxD), not modem-capable •...
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Technical Data • Introduction 1.2 Construction Mobile Panel devices are cable connected; i.e. they are are connected with the switching cabinet using a cable. For operation, the following individual components are needed: • Operating unit • Handle • Connection cable •...
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Technical Data • Entire Device 2. Entire Device 2.1 Dimensions The dimensions of the 5.7" and 8.4" display versions for the Mobile Panel devices are the same. Figure 3: Dimensions for the entire device Mobile Panel User's Manual V 1.5...
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Technical Data • Entire Device 2.2 Technical Data Features 5.7“ Display Versions 8.4“ Display Versions Power Supply Rated Voltage 24 VDC ± 25% Starting Current for short time (approx. 1 ms) 20 A Power Input Approx. 8 Watt typically, max. 10 Watt Electrical Isolation Safety Elements / Entry Devices E-stop Button...
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Technical Data • Entire Device Electromagnetic Compatibility Requirements for Emissions Network Related Emissions EN 61000-6-3, EN 55011 class A, EN 55022 class A, EN 61131-2 Electromagnetic Emissions EN 61000-6-4, EN 55011 class A, EN 55022 class A, EN 61131-2 Requirements for Immunity to Disturbances (Immunity) EN 61000-6-2, EN 61131-2, EN 55024 Electrostatic Discharge (ESD)
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Technical Data • Individual Components 3. Individual Components 3.1 Operating Unit Entry devices Mylar keypad CF / USB cover Touch screen pen Figure 4: Mobile Panel operating unit The operating unit contains the entire electronics such as the display, the entry devices and the Mylar keypad.
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Technical Data • Individual Components 3.1.1 Dimensions 306.6 Figure 5: Operating unit dimensions 3.1.2 Mylar Keypad Depending on the design of the Mobile Panel operating unit, it is available with softkeys or system keys, each with or without LEDs. Softkeys with and without LED System keys System keys...
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Technical Data • Individual Components Softkeys Softkeys are keys that are arranged in the immediate area of the display and refer a to function shown on the display beside the key (for example, in the form of an ICON). Additionally, softkeys have no legend sheets.
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Technical Data • Individual Components 3.1.4 Touch Screen Pen The touch screen pen is attached on the front side below the CF / USB cover of a Mobile Panel device with a touch screen and is easily accessible. Figure 7: Touch screen pen Technical Data Touch Screen Pen Material...
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Technical Data • Individual Components Release Compact Flash ejector CF LED USB port type A Compact Flash slot Cover Figure 9: Compact Flash and USB slot Compact Flash Slot The Compact Flash slot is designed for type I Compact Flash cards and can be used as application memory and operating system memory (to open the CF/ USB cover see section "Inserting a Compact Flash Card"...
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Technical Data • Individual Components Warning! Because of general PC specifications, this interface should be handled with extreme care with regard to EMC, location of cables etc. CF LED Information: Mobile Panel devices offer a CF LED with revision C0 or higher. Color Function Yellow...
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Technical Data • Individual Components Inserting a Compact Flash Card Figure 10: Inserting a Compact Flash Card 1) Release from above. 2) Open cover. 3) Ensure that the Compact Flash card is inserted in the correct position in the Compact Flash slot (the ridge (Detail 1) and notch (Detail 2) must be found on the underside of the Compact Flash card and in the direction of the cover).
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Technical Data • Individual Components Inserting a Compact Flash Card Figure 11: Removing a Compact Flash Card 1) Release from above. 2) Open cover. 3) Press the Compact Flash ejection lever (position 3a) and remove the Compact Flash card. 4) Fold back cover (as with position 2). Warning! Before closing the cover, make sure that the seal is in good condition and that it is sitting correctly!
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Technical Data • Individual Components 3.1.6 Rear View of an Operating Unit Type plate Serial number sticker Plug connectors for the connection cable Figure 12: Operating unit - rear view All the required insert possibilities and also software relevant switches and buttons for connecting the Mobile Panel connection cable can be found on the back (see also section "Switches, Buttons and Batteries", on page 36.
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Technical Data • Individual Components Type Plate General Information Regarding the enable switch, the Mobile Panel device is additionally equipped with a type plate with the following information. Design/Dimensions Design, category 60 mm Enable switch (3-step) Enable switch (3-step) AC12/DC12 AC12/DC12 24 VDC ±...
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Technical Data • Individual Components Switch Position Function Description SW1 (x16) SW2 (x1) Operating Mode Switch Boot Automation Runtime boot mode for operating system (firmware) upgrade (default Automation Runtime). With this mode, a new or missing operating system can be downloaded. 0 to F 0 to F Node...
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Technical Data • Individual Components The battery status (good or bad) can be queried using software. From the point when battery capacity is recognized as insufficient, data buffering is guaranteed for approximately another 500 hours. When changing the battery, data is buffered for approximately another 10 minutes by a gold leaf capacitor.
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Technical Data • Individual Components 3.1.8 Technical Data Operating Unit 4MP181.0843-03 Figure 17: Front view 4MP181.0843-03 Information: The following characteristics, features and limit values are only valid for these individual components and can deviate from those for the entire device. For the entire device where, for example, these individual components are used, the data given for the entire device is valid.
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Technical Data • Individual Components Features 4MP181.0843-03 SRAM Size Battery buffered Watch Dog Controller Power Fail Logic Controller Hold-up Time Real-time Clock Battery Buffered Not battery buffered Precision ±20 ppm Battery Type Can be Exchanged Lifespan Backup Capacitor Hold-up Time Ethernet Controller MacPhyter DP83816...
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Technical Data • Individual Components Features 4MP181.0843-03 Touch Screen Technology Analog, resistive Controller Hampshire, serial, 12-bit Transmission Degree 78 % Filter glass Transmission Degree Coating Keys Function Keys Softkeys Cursor Pad Number Block 15 without LED Other Keys 4 without LED Power Supply Rated Voltage 24 VDC ±...
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Technical Data • Individual Components Environment 4MP181.0843-03 Protection IP54 (with mounted handle) Altitude 2000 meters Drop Height 1 meter on industrial surfaces Flame Resistant UL94V-0 Table 17: Technical data for 4MP181.0843-03 (cont.) 1) The quartz used with the Mobile Panel has an accuracy of ±20ppm. That means the deviation is typically 5 seconds per day under consideration of influences such as temperature and wiring of the quartz.ay.
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Technical Data • Individual Components Operating Unit 4MP251.0571-12 Figure 18: Front View 4MP251.0571-12 Information: The following characteristics, features and limit values are only valid for these individual components and can deviate from those for the entire device. For the entire device where, for example, these individual components are used, the data given for the entire device is valid.
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Technical Data • Individual Components Features 4MP251.0571-12 SRAM Size 256 kByte Battery Buffered Watch Dog Controller Power Fail Logic Controller Hold-up Time Real-time Clock Battery Buffered Precision ±20 ppm Battery Type Lithium Renata 950 mAh Can be Exchanged Yes, rear-side accessible using the handle Lifespan At least 2 years at 50°...
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Technical Data • Individual Components Features 4MP251.0571-12 Touch Screen Technology Controller Transmission Degree Filter Glass Transmission Degree > 98 % Coating Multiple double-sided Keys Function Keys Softkeys Cursor Pad Number Block 15 without LED Other Keys 4 without LED Power Supply Rated Voltage 24 VDC ±...
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Technical Data • Individual Components Environment 4MP251.0571-12 Protection IP54 (with mounted handle) Altitude 2000 meters Drop Height 1 meter on industrial surfaces Flame Resistant UL94V-0 Table 18: Technical data for 4MP251.0571-12 (cont.) 1) System Management Controller. 2) The quartz used with the Mobile Panel has an accuracy of ±20ppm. That means the deviation is typically 5 seconds per day under consideration of influences such as temperature and wiring of the quartz.ay.
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Technical Data • Individual Components Operating Unit 4MP281.0571-12 Figure 19: Front view 4MP281.0571-12 Information: The following characteristics, features and limit values are only valid for these individual components and can deviate from those for the entire device. For the entire device where, for example, these individual components are used, the data given for the entire device is valid.
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Technical Data • Individual Components Features 4MP281.0571-12 SRAM Size 256 kByte Battery Buffered Watch Dog Controller Power Fail Logic Controller Hold-up Time Real-time Clock Battery Buffered Precision ±20 ppm Battery Type Lithium Renata 950 mAh Can be Exchanged Yes, rear-side accessible using the handle Lifespan At least 2 years at 50°...
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Technical Data • Individual Components Features 4MP281.0571-12 Touch Screen Technology Analog, resistive Controller Hampshire, serial, 12-bit Transmission Degree 78 % Filter glass Transmission Degree Coating Keys Function Keys Softkeys Cursor Pad Number Block 15 without LED Other Keys 4 without LED Power Supply Rated Voltage 24 VDC ±...
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Technical Data • Individual Components Environment 4MP281.0571-12 Protection IP54 (with mounted handle) Altitude 2000 meters Drop Height 1 meter on industrial surfaces Flame Resistant UL94V-0 Table 19: Technical data 4MP281.0571-12 (cont.) 1) System Management Controller. 2) The quartz used with the Mobile Panel has an accuracy of ±20ppm. That means the deviation is typically 5 seconds per day under consideration of influences such as temperature and wiring of the quartz.ay.
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Technical Data • Individual Components Operating Unit 4MP281.0843-13 Figure 20: Front view for 4MP281.0843-13 Information: The following characteristics, features and limit values are only valid for these individual components and can deviate from those for the entire device. For the entire device where, for example, these individual components are used, the data given for the entire device is valid.
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Technical Data • Individual Components Features 4MP281.0843-13 SRAM Size 256 kByte Battery Buffered Watch Dog Controller Power Fail Logic Controller Hold-up Time Real-time Clock Battery Buffered Precision ±20 ppm Battery Type Lithium Renata 950 mAh Can be Exchanged Yes, rear-side accessible using the handle Lifespan At least 2 years at 50°...
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Technical Data • Individual Components Features 4MP281.0843-13 Touch Screen Technology Analog, resistive Controller Hampshire, serial, 12-bit Transmission Degree 78 % Filter Glass Transmission Degree Coating Keys Function Keys Softkeys Cursor Pad Number Block 15 without LED Other Keys 4 without LED Power Supply Rated Voltage 24 VDC ±...
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Technical Data • Individual Components Environment 4MP281.0843-13 Protection IP54 (with mounted handle) Altitude 2000 meters Drop Height 1 meter on industrial surfaces Flame Resistant UL94V-0 Table 20: Technical data 4MP281.0843-13 (cont.) 1) System Management Controller. 2) The quartz used with the Mobile Panel has an accuracy of ±20ppm. That means the deviation is typically 5 seconds per day under consideration of influences such as temperature and wiring of the quartz.ay.
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Technical Data • Individual Components Operating Unit for 5MP181.0843-07 Figure 21: Front View 5MP181.0843-07 Information: The following characteristics, features and limit values are only valid for these individual components and can deviate from those for the entire device. For the entire device where, for example, these individual components are used, the data given for the entire device is valid.
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Technical Data • Individual Components Features 5MP181.0843-07 SRAM Size Battery Buffered Watch Dog Controller Power Fail Logic Controller Hold-up Time Real-time Clock Battery Buffered Precision ±20 ppm Battery Type Lithium Renata 950 mAh Can be Exchanged Yes, rear-side accessible using the handle Lifespan At least 2 years at 50°...
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Technical Data • Individual Components Features 5MP181.0843-07 Touch Screen Technology Analog, resistive Controller Hampshire, serial, 12-bit Transmission Degree 78 % Filter Glass Transmission Degree Coating Keys Function Keys Softkeys Cursor Pad Number Block 15 without LED Other Keys 4 without LED Power Supply Rated Voltage 24 VDC ±...
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Technical Data • Individual Components Environment 5MP181.0843-07 Protection IP54 (with mounted handle) Altitude 2000 meters Drop Height 1 meters on industrial surfaces Flame Resistant UL94V-0 Table 21: Technical data for 5MP181.0843-07 (cont.) 1) The quartz used with the Mobile Panel has an accuracy of ±20ppm. That means the deviation is typically 5 seconds per day under consideration of influences such as temperature and wiring of the quartz.ay.
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Technical Data • Individual Components 3.2 Handle Handle Figure 22: Operating unit, handle and connection cable The handle is designed ergonomically for both right-handers and left-handers. The connection to the operating unit takes is made using threaded screws. The threaded screws can be loosened with a hex screw (size 4 mm) and removed (for more on this, see section "Operating Unit Fastener", on page 62).
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Technical Data • Individual Components 3.2.1 Dimensions 79.5 Figure 24: Dimensions for the handle 3.2.2 Technical Data Mechanics 4MPHDL.0000-00 Material Plastic (pure compact foam) Paint, Color Soft-touch coating, similar RAL7016 Dimensions (WxHxD) 190 x 79.5 x 183 Weight 540 grams Enable Switch 3-step (null, enable, panic position) Table 22: Technical data 4MPHDL.0000-00...
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Technical Data • Individual Components Functionality The enable button switch is 2-channel, each having 3 switch positions. Position Enable Switch/Activation Null Not pressed Enable Pressed Panic Pushed through Table 23: Switch positions for the enable switch not pressed pressed pressed through Chanel1 Null Enabled...
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Technical Data • Individual Components Enable Position The enable position is the operating mode for the enable switch. In this position, it is possible to initiate a movement for an axis by subsequently pressing a direction button. The enable switch is pressed from the null position to the enable position. After being released, it goes back to the null position again.
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Technical Data • Individual Components Close Open Figure 29: Fastening/removing the handle to/from the operating unit The handle can also be turned without unfastening it. 3.2.5 Fastening the Connection Cable The cable is connected using a stress relief and fastened tightly. A size 10 torx screwdriver is needed for this.
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Technical Data • Individual Components 3.3.1 Technical Data Information: The following characteristics, features and limit values are only valid for these individual components and can deviate from those for the entire device. For the entire device where, for example, these individual components are used, the data given for the entire device is valid.
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Technical Data • Individual Components 3.3.2 Cable Specifications 115 mm braun ST1 - 6 polig weiß 6 x 0.15mm² violett schwarz Enable switch blau 120 mm ST2 - 3 pin 3 x 0.15mm² rosa gelb-weiß Rs232 grau A B C D E F G H J K 170 mm Stress releif 6 x 0.15mm²...
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Technical Data • Individual Components 3.4 Switching Cabinet Cable Crossover The pin assignments for the Ethernet plug (crossover) make it possible to connect directly to a B&R controller e.g. CP360 or to the first Ethernet connection (MDIX) on the B&R Ethernet Hub AC808 (Mod.No.
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Technical Data • Individual Components Information: The Ethernet plug has a shielding and can therefore only be connected to a socket which is also shielded. 3.4.2 Technical Data Information: The following characteristics, features and limit values are only valid for these individual components and can deviate from those for the entire device.
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Technical Data • Individual Components 3.4.3 Cable Specifications 6 x 0.15mm² 6 conductors Enable switch 3 x 0.15mm² conductors Rs232 6 x 0.15mm² 6 conductors K J H G F E D C B A Entry devices 3 x 0.75mm² conductors Supply + ground...
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Technical Data • Individual Components Connection Housing Switching Cabinet Cable Wire Color Supply Wires Assignment Black Ground + 24 VDC +24 VDC supply Plug housing (outer shield) Gray Shielding Connection Housing Switching Cabinet Cable Wire Color Ethernet RJ45 Plug Assignment Pin 1 Green Pin 3 (RX)
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Technical Data • Individual Components Outline of the connection housing 48 x 35 mm c utout with R4 r adius Figure 36: Drilling template for the switching cabinet socket Mobile Panel User's Manual V 1.5...
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Technical Data • Individual Components 3.5 Switching Cabinet Cable - Straight Through The pin assignments for the Ethernet plug (1:1) make it possible to connect directly to a standard Ethernet Hub. If the first Ethernet connection on B&R Ethernet Hub AC808 (Mod.No. 0AC808.9) is used, make sure that the crossover (MDIX) is not activated.
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Technical Data • Individual Components Information: The Ethernet plug has a shielding and can therefore only be connected to a socket which is also shielded. 3.5.2 Technical Data Information: The following characteristics, features and limit values are only valid for these individual components and can deviate from those for the entire device.
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Technical Data • Individual Components 3.5.3 Cable Specifications 6 x 0.15mm² 6 conductors Enable switch 3 x 0.15mm² conductors Rs232 6 x 0.15mm² 6 conductors K J H G F E D C B A Entry devices 3 x 0.75mm² conductors Supply + ground...
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Technical Data • Individual Components Connection Housing Switching Cabinet Cable Wire Color Supply Wires Assignment Black Ground + 24 VDC +24 VDC supply Plug housing (outer shield) Gray Shielding Connection Housing Switching Cabinet Cable Wire Color Ethernet RJ45 Plug Assignment Pin 1 Green Pin 1 (TX)
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Technical Data • Individual Components Outline of the connection housing 48 x 35 mm c utout with R4 r adius Figure 39: Drilling template for the switching cabinet socket 3.6 Wall Mount The wall mount 4MPBRA.0000-00 is used for storing the Mobile Panel (operating unit + handle) together with the Mobile Panel connection cable and is only intended for upright, hanging installation.
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Technical Data • Individual Components Drilling holes for attaching the wall mount must be made in accordance with the diagram 41 "Wall mount 4MPBRA.0000-00 dimensions" on Page 79. Caution! The mounting location for the wall mount should be selected so that the Mobile Panel is not directly subjected to sources of heat or sunlight when placed on it.
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Technical Data • Individual Components 3.6.2 Dimensions 62.2 ±0.1 108.9 2.5° ø6 24.3 135.5 95.8 30.8° 139.9 Figure 41: Wall mount 4MPBRA.0000-00 dimensions Mobile Panel User's Manual V 1.5...
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Technical Data • Individual Components 3.6.3 Storing the Mobile Panel Device The following images illustrate the proper method for storing the Mobile Panel device in the wall mount. View from front Side view Table 28: Storing the Mobile Panel device in the wall mount Mobile Panel User's Manual V 1.5...
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Technical Data • Individual Components 3.7 Strapping Plug The strapping plug is used to bridge the E-stop contact on the switching cabinet in the event that the Mobile Panel becomes unplugged. This plug is connected to the connection housing on the switching cabinet cable.
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Technical Data • Individual Components 3.7.3 Cable Layout Figure 42: Cable layout for the strapping plug In the strapping plug, both E-stop contacts E1 - E3 as well as G1 - G3 are connected with each other. Information: When using the strapping plug, the two contacts for the key switch (F2, H2) are not connected with each other.
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Start-up / Operation • Commissioning from a Safety Point of View Chapter 3 • Start-up / Operation 1. Commissioning from a Safety Point of View In order to put the Mobile Panel device into operation, the E-stop function must first be acknowledged using the key switch.
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Start-up / Operation • Operating the Mobile Panel Device 2. Operating the Mobile Panel Device Caution! • Make sure that cables are safely out of the way on the floor to prevent any tripping which may result in the Mobile Panel device falling to the ground. •...
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Start-up / Operation • Recommended Monitoring Devices Caution! Pressing several function or system keys at the same time may trigger unintended actions. Information: • Protective coverings on the device, housing screws, and damage to the housing and cables should all be checked periodically. •...
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Start-up / Operation • Recommended Monitoring Devices 3.1 Connection Examples for the E-stop and Key Switch Warning! The highest safety category that can be reached for an entire system is always determined by the lowest safety circuit category being used. 3.1.1 Connection Example for Safety Circuits up to EN 954-1 Category 4 This circuit has two channels which monitor starts and detects short circuits and ground faults.
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Start-up / Operation • Recommended Monitoring Devices Warning! All K1 and K2 contacts must be positively driven. Danger! To guarantee EN418 and Safety Category 4 accordance with EN 954-1, the instructions for the monitoring device being used must be followed. Mobile Panel User's Manual V 1.5...
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Start-up / Operation • Recommended Monitoring Devices 3.1.2 Connection Example for Safety Circuits up to EN 954-1 Category 1 This switch has one channel. Ground faults are recognized. Operating unit Key switch E-stop button Connection cable 5CAMPH.0xxx-00 Switching cabinet + 24 VDC Switching cabinet cable 5CAMPC.00xx-0x L1 L2 L3...
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Start-up / Operation • Recommended Monitoring Devices Warning! Pay attention to the max. permitted current load of the E-stop button, the key switch, and the enable switch! More information can be found in the section 3.3 "Current Load of the Enable Switch and Entry Device Circuit" on Page 92. The Mobile Panel device should never be operated while the functions which protect the Mobile Panel device are out of order! Mobile Panel User's Manual V 1.5...
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Start-up / Operation • Recommended Monitoring Devices 3.2 Connection Example for the Enable Switch Warning! The highest safety category that can be reached for an entire system is always determined by the lowest safety circuit category being used. 3.2.1 Connection Example for Safety Circuits up to EN 954-1 Category 4 Handle Enable switch Enable switch plug (St1)
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Start-up / Operation • Recommended Monitoring Devices Warning! All K3 and K4 contacts must be positively driven. Danger! To guarantee EN418 and Safety Category 4 accordance with EN 954-1, the instructions for the monitoring device being used must be followed. Mobile Panel User's Manual V 1.5...
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Start-up / Operation • Recommended Monitoring Devices 3.3 Current Load of the Enable Switch and Entry Device Circuit E-stop circuit Key switch circuit Operating unit Key switch E-stop button Switching cabinet Industrial plug Switching cabinet cable Handle Connection cable Enable switch Enable switch circuit Figure 47: Current load of the enable switch and entry device circuit The limit values in the following table result from the different current loads of the components in...
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Software • Mobile Panel with Automation Runtime Chapter 4 • Software 1. Mobile Panel with Automation Runtime 1.1 General Information B&R Automation Runtime guarantees a uniform runtime environment for Automation Studio programs on all target systems. This assures uniform programming and operation on all devices. Automation Runtime™...
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Software • Mobile Panel with Automation Runtime 1.2 Control and Visualization with the Mobile Panel Both the control program and the visualization application run on the Mobile Panel. I/O peripherals and drives are connected via the CAN bus. Communication to higher-level systems is handled by Ethernet.
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Software • Mobile Panel with Automation Runtime 1.3 Operation and Monitoring with the Mobile Panel Control programs are distributed and run over several PLC stations. Fieldbus systems are used to connect I/O systems and drives to the PLCs. Machine operation and visualization take place on a central Mobile Panel, which uses Ethernet to communicate with the controllers.
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Software • Mobile Panel with Automation Runtime Figure 50: Automation Runtime summary screen Information Example value Description Version Displays the factory settings version. These factory settings determine the device ID, display ID, display-specific initialization sequences, and other important parameters. Information: Factory settings are set by B&R and cannot be changed by the user! DeviceID 1697...
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Software • Mobile Panel with Windows CE 2. Mobile Panel with Windows CE 2.1 General Information Windows CE is an operating system which is optimally tailored to B&R's Mobile Panel device. It includes only the functions and modules which are required by each device. This makes this operating system extremely robust and stable.
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Software • Mobile Panel with Windows CE 2.4 Serial ActiveSync Connection In order to establish a serial connection between a Mobile Panel CE device and a desktop PC, an RS232 cable needs to be connected correctly. Information: Serial ActiveSync connections are offered on Mobile Panel devices beginning with Revision C0.
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Software • Mobile Panel with Windows CE 2.5 Mobile Panel as a Thin Client The Mobile Panel with the Windows CE operating system is connected as a thin client to an industrial PC with Windows XP Professional/Embedded via Ethernet. The control program runs on the industrial PC, and I/O peripherals and drives are connected to the industrial PC via a fieldbus.
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Software • Mobile Panel with Windows XP Embedded 3. Mobile Panel with Windows XP Embedded 3.1 General Information Windows XP Embedded is the most modularized version of the Windows XP Professional desktop operating system and makes it possible to quickly develop reliable and advanced embedded devices.
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Standards and Certifications • Valid European Guidelines Chapter 5 • Standards and Certifications 1. Valid European Guidelines • EMC guidelines 89/336/EWG • Low-voltage guidelines 73/23/EWG • Machine guidelines 98/37/EG 2. Overview of Standards Standard Description EN 418 Safety of machines, E-stop equipment, functional aspects, design principles EN 50081-1 Electromagnetic compatibility (EMC), Generic standard - emission standard - Part 1: Living area, shops and small businesses,...
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Standards and Certifications • Overview of Standards Standard Description EN 60068-2-31 Environmental testing - Section 2: Tests; test: Toppling and knocking over, mainly for devices EN 60068-2-32 Environmental testing - Section 2: Tests; test: Free falling EN 60204-1 Safety of machinery, electrical equipment on machines - Part 1: General requirements EN 60721-1 Classification of environmental conditions - Section 1: Preferred values for variables EN 60721-3-2...
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Standards and Certifications • Requirements for Emissions (Emission) 3. Requirements for Emissions (Emission) Emission Test carried out according to Limit values according to Network related emissions EN 55011 / EN 55022 EN 61000-6-4: Generic standard (industrial area) EN 55011: Industrial product standard, scientific and medical high- frequency devices (ISM devices) class A (industrial area) EN 55022: Product standard equipment for Information Technology (ITE devices) class A (industrial area)
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Standards and Certifications • Requirements for Emissions (Emission) Power Mains Connections 73 dB (µV) 500 kHz - 30 MHz Quasi-peak Value 60 dB (µV) Average Other Connections 150 kHz - 500 kHz Other Connections 500 kHz - 30 MHz Table 35: Test requirement network related emission industrial area (cont.) 1) With EN 61131-2 only AC network connections.
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Standards and Certifications • Requirements for Immunity to Disturbances 4. Requirements for Immunity to Disturbances (Immunity) Immunity Test carried out according to Limit values according to Electrostatic discharge (ESD) EN 61000-4-2 EN 61000-6-2: Generic standard (industry) EN 61131-2: Product standard programmable logic controller EN 55024: Product standard equipment for Information Technology (ITE devices) Immunity to high-frequency...
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Standards and Certifications • Requirements for Immunity to Disturbances Criteria B: The operating equipment must continue to work as directed after the test. There should be no interference in the operating behavior and no system failures below an minimum operating quality as defined by the manufacturer.
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Standards and Certifications • Requirements for Immunity to Disturbances 4.3 High-speed Transient Electrical Disturbances (Burst) Test carried out according to Limit values according to Limit values according to Limit values according to EN 61000-4-4 EN 61000-6-2 EN 61131-2 EN 55024 AC power I/O ±...
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Standards and Certifications • Requirements for Immunity to Disturbances Test carried out according to Limit values according to Limit values according to Limit values according to EN 61000-4-6 EN 61000-6-2 EN 61131-2 EN 55024 DC power I/O 150 kHz - 80 MHz, 10 V, 80 % 150 kHz - 80 MHz, 3 V, 80 % 150 kHz - 80 MHz, 3 V, 80 % amplitude modulation with 1 kHz,...
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Standards and Certifications • Requirements for Immunity to Disturbances 4.8 Damped Oscillations Test carried out according to Limit values according to EN 61000-4-12 EN 61131-2 Power I/O, L to L ± 1 kV, 1 MHz, repeat rate 400/seconds, length 2 seconds, connection lengths 2 m, criteria B Power I/O, L to PE ±...
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Standards and Certifications • Mechanical Conditions 5. Mechanical Conditions Vibration Test carried out according to Limit values according to Vibration operation EN 60068-2-6 EN 61131-2: Programmable logic controllers Vibration Transport EN 60068-2-6 EN 60721-3-2 class 2M1 EN 60721-3-2 class 2M2 EN 60721-3-2 class 2M3 Shock Operation EN 60068-2-27...
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Standards and Certifications • Mechanical Conditions 5.3 Shock Operation Test carried out according to Limit values according to Limit values according to EN 60068-2-27 EN 61131-2 EN 60721-3-3 class 3M4 Shock Operation: Pulse shaped Acceleration 15 g, Acceleration 15 g, (half-sine) stress in all 3 axes (x, y, Length 11 ms, 18 shocks Length 11 ms...
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Standards and Certifications • Climate Conditions 5.6 Free Fall (packed) Test carried out according to Limit values according Limit values according Limit values according Limit values according EN 60068-2-32 EN 61131-2 EN 60721-3-2 class EN 60721-3-2 class EN 60721-3-2 class Free Fall Devices with delivery Devices packed...
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Standards and Certifications • Climate Conditions 6.1 Worst Case Operation Test performed Limit values according to Limit values according to according to UL 508 UL 508 EN 61131-2 Worst Case operation. Operation Max. environmental temperature Max. environmental temperature of the device with, in accordance (min.
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Standards and Certifications • Further Limit Values 6.5 Temperature Fluctuations in Operation Test carried out according to Limit values according to EN 60068-2-14 EN 61131-2 Open devices: These can also 5 cycles +5°C / +55°C for every 3 have a housing and are installed in hours, temperature gradient 3°C / the switching cabinet min, during the test, the device is...
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Standards and Certifications • Further Limit Values Safety Test carried out according to Limit values according to Residual voltage EN 61131-2 EN 60204-1: Electrical equipment of machines EN 61131-2: Programmable logic controllers Leakage current VDE 0701-1: Service, changes and testing of electrical devices Overload UL 508 EN 61131-2: Programmable logic controllers...
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Standards and Certifications • International Certifications 8. International Certifications B&R products and services comply with the applicable standards. They are international standards from organizations such as ISO, IEC and CENELEC, as well as national standards from organizations such as UL, CSA, FCC, VDE, ÖVE, etc. We give special consideration to the reliability of our products in an industrial environment.
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Standards and Certifications • Standards and Definitions for Safety Technology 9. Standards and Definitions for Safety Technology Stop functions according to IEC 60204-1/11.98 (electrical equipment for machines, part 1: general requirements) The following three stop function categories exist: Category Description Stop by immediately switching off the power to the machine drive elements (i.e.
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Standards and Certifications • Standards and Definitions for Safety Technology When using a category 1 stop function for the emergency stop function, it must be guaranteed that the power to the machine drive elements is completely switched off. These elements must be switched off using electromechanical equipment Safety category according to EN 954-1/03.97 (safety of machines - safety related parts of control systems, part 1: general design principles)
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Standards and Certifications • Standards and Definitions for Safety Technology Information: Connections examples with a suitable monitoring device in chapter 3 "Start-up / Operation", section "Connection Examples for the E-stop and Key Switch", on page 86 and section "Connection Example for the Enable Switch", on page 90 show how safety category 4 according to EN 954-1 can be achieved with the Mobile Panel and its safety-related parts.
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Standards and Certifications • Standards and Definitions for Safety Technology Begin at the starting point shown and follow the parameters S, F and P to the safety category to be used. Parameter S ... Seriousness of injury Light (usually reversible) injury. Serious (usually irreversible) injury.
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Accessories • Replacement CMOS Batteries 2. Replacement CMOS Batteries The lithium battery is needed for buffering the BIOS and real-time clock. 2.1 Order Data Model Number Description Image 0AC201.9 Lithium batteries, 5 pcs., 3 V / 950 mAh button cell 4A0006.00-000 Lithium battery, 1 piece, 3 V / 950 mAh, button cell Table 67: Order data for lithium batteries...
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Accessories • Touch Screen Pen 3. Touch Screen Pen A replacement part is available consisting of 5 touch screen pens for the operation of the Mobile Panel touch screen. See section "Touch Screen Pen", on page 30 for technical data regarding touch screen pens.
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Accessories • Compact Flash cards 5CFCRD.xxxx-02 4. Compact Flash cards 5CFCRD.xxxx-02 4.1 General Information Compact Flash cards are easy-to-exchange memory media. Due to their robustness against enviromental influences (e.g. temperature, shock, vibration, etc.), Compact Flash cards are ideal for use as memory media in industrial environments. 4.2 Order Data Model Number Description...
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Accessories • Compact Flash cards 5CFCRD.xxxx-02 Dimensions Length 36.4 ± 0.15 mm Width 42.8 ± 0.10 mm Thickness 3.3 mm ± 0.10 mm Weight 11.4 g Environment Environmental Temperature Operation 0 °C to +70 °C Storage -25 °C to +85 °C Transport -25 °C to +85 °C Humidity...
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Accessories • Compact Flash cards 5CFCRD.xxxx-02 4.5 Calculating the Lifespan SanDisk provides a 6-page "White Paper" for the lifespan calculation for Compact Flash cards (see following pages). This document can also be found on the SanDisk homepage. Figure 55: SanDisk White Paper - page 1 Mobile Panel User's Manual V 1.5...
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Accessories • Compact Flash cards 5CFCRD.xxxx-02 Figure 56: SanDisk White Paper - page 2 Mobile Panel User's Manual V 1.5...
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Accessories • Compact Flash cards 5CFCRD.xxxx-02 Figure 57: SanDisk White Paper - page 3 Mobile Panel User's Manual V 1.5...
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Accessories • Compact Flash cards 5CFCRD.xxxx-02 Figure 58: SanDisk White Paper - page 4 Mobile Panel User's Manual V 1.5...
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Accessories • Compact Flash cards 5CFCRD.xxxx-02 Figure 59: SanDisk White Paper - page 5 Mobile Panel User's Manual V 1.5...
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Accessories • Compact Flash cards 5CFCRD.xxxx-02 Figure 60: SanDisk White Paper - page 6 Mobile Panel User's Manual V 1.5...
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Accessories • USB Memory Stick 5. USB Memory Stick 5.1 General Information USB memory sticks are easy-to-exchange memory media. Because of the fast data transfer USB 2.0, USB memory sticks provide optimal values for use as a portable memory medium. "Hot PLUG &...
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Accessories • USB Memory Stick Features 5MMUSB.0xxx-00 MTBF (@ 25°C) > 100000 hours Data Preservation 10 years Maintenance None Operating System Support Windows CE 4.1, CE 4.2, 98SE , ME, 2000, XP Mac OS 9.1 and 10.1.2+ Mechanics Dimensions Length 62 mm Width 19 mm...
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Accessories • USB Memory Stick Mobile Panel User's Manual V 1.5...
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Maintenance / Servicing • Cleaning Chapter 7 • Maintenance / Servicing 1. Cleaning Danger! Mobile Panel devices may only be cleaned when switched off. This is to prevent unintended functions from being triggered when touching the touch screen or pressing the buttons or entry devices. A moist towel should be used to clean the Mobile Panel device.
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Maintenance / Servicing • Exchanging the Connection Cable 2. Exchanging the Connection Cable Danger! The attachment cable may only be exchanged by trained personnel when the Mobile Panel device and the entire system are turned off. 2.1 Procedure Warning! Before dismounting, place the Mobile Panel device on a clean flat surface with the display facing down so that the operating elements are not damaged.
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Maintenance / Servicing • Exchanging the Connection Cable 3) Remove the enable switch connector. Figure 63: Removing the enable switch connector 4) Separate the attachment from the handle. To do so, the four cover screws need to be removed (using a Torx size 10 screwdriver) and the old attachment cable pulled through the cable opening.
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Maintenance / Servicing • Exchanging the Connection Cable 5) Lead the new attachment cable carefully through the cable opening, connector to connector (1). Place the cable tie for stress relief (2). Put on the cover and re-screws the screws tightly (3).
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Maintenance / Servicing • Exchanging the Connection Cable 7) Connect the Mobile Panel attachment cable to the panel (ST2, ST3, ST4, ST5, ST6). See figure 31 "Connection cable 5CAMPH.0xxx-00" on page 64 for connecting the cable. Cables may only be guided through the housing opening identified in figure 67 "Connectors and cable arrangement"...
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Maintenance / Servicing • Exchanging the Connection Cable 8) Put the handle and panel back together again. Note the following when doing so: All cables must be guided through to the left of the cover screws (1) (2). When placing the handle, both the of the existing markings (3) must be on top of each other.
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Maintenance / Servicing • Changing the Battery 3. Changing the Battery Batteries only need to be changed on devices which have a lithium battery. The lithium battery guarantees buffering of the internal real-time clock (RTC), SRAM data, and individually saved BIOS settings. The battery status (good or bad) can be queried using software.
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Maintenance / Servicing • Changing the Battery 2) Tip up the side of the handle and remove the battery from the fixture (don't use pliers or uninsulated tools --> risk of short circuit). The battery should not be held by its edges. Insulated tweezers may also be used for removing the battery.
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Maintenance / Servicing • Changing the Battery 4) Put the handle and panel back together again. Note the following when doing so: All cables must be guided through to the left of the cover screws (1) (2). When placing the handle, both the of the existing markings (3) must be on top of each other.
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Maintenance / Servicing • Changing the Battery Mobile Panel User's Manual V 1.5...
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E-stop button Appendix A The following characteristics, features and limits values only refer to the push button and are not valid for the Mobile Panel device as a whole. For the individual operator panels, the entries listed in chapter 2 "Technical Data", section 2 "Entire Device" on page 24 and in the respective technical data section are valid (see section "Technical Data", on page 39).
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Key Switch Property E-stop Switching element E-stop button Operating Current AC/DC Max. 550 mA Contact System Self-cleaning bridge contact Standards Normally Closed Contact Positive opening contact according to IEC Weathering Resistance 947-5-1 According to IEC 68-1-2, 2-2 and 2-30 Salt Mist According to IEC 68-2-11 Protection (front side) IP65...
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Enable Switch Property Key switch switching element Key switch Manufacturer RAFI RAFI Type 22FS universal switching element, 1 S 22FS key switch, round collar Operating Voltage AC/DC Max. 42 V Operating Current AC/DC Max. 100 mA Contact System Self-cleaning bridge contact Standards Normally Open Contact Weathering Resistance...
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Touch Screen Property Enable switch Manufacturer idec Type HE5B-M2 Environmental Temperature Operation -25 °C to +60° C Storage -40 °C to +80 °C Transport -40 °C to +80 °C Humidity Operation 45% to 85% (non-condensing) Altitude Max. 2000 meters Operating Voltage AC/DC Max.
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Touch Screen Information: The following characteristics, features and limit values are only valid for these individual components and can deviate from those for the entire device. For the entire device where, for example, these individual components are used, the data given for the entire device is valid.
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Mylar Information: The following characteristics, features and limit values are only valid for these individual components and can deviate from those for the entire device. For the entire device where, for example, these individual components are used, the data given for the entire device is valid. Gunze Touch Specifications Manufacturer...
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Filter Glass 6. Filter Glass If the Mobile Panel is not equipped with a touch screen, then a filter glass with the following properties is used. Information: The following characteristics, features and limit values are only valid for these individual components and can deviate from those for the entire device. For the entire device where, for example, these individual components are used, the data given for the entire device is valid.
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Figure Index Figure 1: Mobile Panel....................21 Figure 2: Mobile Panel device design................23 Figure 3: Dimensions for the entire device ..............24 Figure 4: Mobile Panel operating unit................27 Figure 5: Operating unit dimensions................28 Figure 6: Example of a Mylar keypad ................28 Figure 7: Touch screen pen...................
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Figure Index detection and simultaneous operation monitoring) Figure 47: Current load of the enable switch and entry device circuit ......92 Figure 48: Control and visualization with the Mobile Panel ..........94 Figure 49: Operation and monitoring with the Mobile Panel..........95 Figure 50: Automation Runtime summary screen ............
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Table Index Table 1: Manual history ..................... 11 Table 2: Safety guidelines ....................13 Table 3: Model numbers for Mobile Panel operating unit..........18 Table 4: Model number for Mobile Panel handle .............. 18 Table 5: Model numbers for Mobile Panel connection cables........... 18 Table 6: Model numbers for Mobile Panel switching cabinet cables.........
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Table Index Table 48: Test requirement vibration transport ..............110 Table 49: Test requirement shock operation..............111 Table 50: Test requirement shock transport ..............111 Table 51: Test requirement toppling ................. 111 Table 52: Test requirement toppling ................. 112 Table 53: Overview limit value and test guideline standards temperature and humidity...
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Index Accessories ........20, 121 Fastening ........... 62 Attachment cable Features ............ 22 Exchanging ...........136 Filter glass ..........152 Calculating the lifespan ......126 Handle ..........18, 59 Certifications ..........116 Dimensions ..........60 CF / USB cover ..........30 Technical data ........60 CF LED ............32 Housing ...........
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