Related Manuals for New England Arbors Camelot
Summary of Contents for New England Arbors Camelot
- Page 1 12 x 12 Flat Top Louvered Pergola A S S E M B L Y G U I D E Camelot Model: O P T I O N A L A C C E S S O R I E S : (4 for Pergola) Ver 1.1-101415...
- Page 2 Ta b l e o f Co n t e n t s PAGE 12 x 12 Flat Top Louvered Pergola I trodu t & O er e ……………………………..........………..la Mater als O er e ……………………….
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Page 3: Getting Started
I n t r o d u c t i o n & O ve r v i e w I n t r o d u c t i o n & O ve r v i e w (Camelot Pergola Shown) Getting Started... - Page 4 Camelot Pergola Materials Overview www.newenglandarbors.com 1. ost Caps (4) 10. Lou er Tur ar (1) 2. M Tops (4) 11. Tur ar Holder (1) - Found in Box 7 3. ost Tr 12. re-assembled Lou er ars (R t) - Lou er ar (3) 4.
- Page 5 Camelot Pergola Materials Breakdown www.newenglandarbors.com Check Boxes (Total of 7) for These Contents e e e t of m s defe t e parts pleas stomer ser dept. at 1 800 282 9346 (Mon. to Fri. 8:00 AM to 4:00 PM EST).
- Page 6 Pergola Additional Materials List www.newenglandarbors.com Hardware (in plastic bag) NOTE: WE HAVE INCLUDED 10% EXTRA SCREWS BEYOND WHAT IS IDENTIFIED BELOW. All Screws Included with this Kit are Self-Auguring. A. Tube of Vinyl Weld Glue (2) B. 5/8” Self-Auguring Stainless Steel Screws (72) (to lock Louver Assembly to Steel Holder Brackets ) C.
- Page 7 Wood Post Layout & Installation for In-Ground Application www.newenglandarbors.com This pergola can also be installed on a pre-existing wood or concrete surface using our bolt down bracket system with Overhead View a 4x4 wood post (sold separate). See page eight for more details. 135 1/2 in.
- Page 8 O P T I O N A L S T E P www.newenglandarbors.com Wood Post Layout & Installation Using Bolt Down Brackets 134 3/8 in for Concrete or Wood Surface 341.3 cm * Orientate brackets accordingly to reduce Measure and mark out the location of the bolt down brackets’ offset motion of posts.
- Page 9 *Ensure that predrilled holes at top of column are orientated correctly for S T E P T H R E E future beam and rafter placement. Vinyl Column Assembly & Installation Over Wood Posts Using th nyl weld glue, insert the One Way 4”x4” Internal Wood Post Guide in the one end of the main column posts.
- Page 10 At this stage, the columns should be properly installed as per the following illustration, with the columns 134” in. (340.4 cm) apart. Also, notice that the holes at the top of each www.newenglandarbors.com post should be facing the same direction. 134in.
- Page 11 Main Support Beam Assembly www.newenglandarbors.com Using four 1 1/2” screws provided, fasten the Beam Joiners, Main Support Beam, and Wood together as shown. Now that the wood is secured in place, use the predrilled holes as templates and drill 1/2” holes through the wood as shown. Make sure to drill straight through to the other side of the main support beam.
- Page 12 Rafter Assembly www.newenglandarbors.com Insert one of the notched 2x6x12 pressure treated wood into a beam section follow by the joiner and another beam section. Make sure the notch is at the bottom as shown. Glue and attach the Decorative End Caps onto the ends as shown. Note: Ensure the wood insert is not Using four 1 1/2”...
- Page 13 S T E P S I X Main Support Beams & Rafter Placement Using a helper and two ladders proceed to complete the following steps: Raise one Main Support Beam Assembly at a time and insert the Bolt Assembly into the holes to hold into place as shown. Some force may be required to get the bolt through.
- Page 14 Main Support Beams & Rafter Placement www.newenglandarbors.com Fasten the Rafters to the Posts using the 4” screws provided (4 per post). Fasten a 4” screw at each intersection where the Beams and Rafters intersect as shown. 24 screws will be needed. *Important: Make sure the distances between rafters are 42”...
- Page 15 Pre-Assembled Louver Bars with Long Louver Bar S T E P S E V E N Louver Assembly Note the difference in distance to the first Louver Bracket This kit contains four different pre-assembled Louver Bars as shown below and aside: 3 x Pre-Assembled Louver Bars (plain) 6 x Pre-Assembled Louver Bars with Long Louver Bar* 3 x Pre-Assembled Louver Bars with Short Louver Bar...
- Page 16 Louver Assembly S T E P E I G H T www.newenglandarbors.com Insert the Louver Boards one by one. Make sure each board is inserted completely into the brackets. Attach the matching Pre-assembled Louver Bar. Pressure fit the boards one by one. The ends of the louver bars with large space should be at the same end.
- Page 17 Louver Assembly www.newenglandarbors.com Place twelve Steel Holder Brackets as shown below and care- fully lower the Louver assembly onto the steel brackets. Do not screw the Steel Holder Brackets in place at this point. Steel Holder Brackets Install in order (one row at a time) Fasten the Short Louver Bar using two nuts as shown.
- Page 18 Louver Assembly Slide the Steel Holder Brackets to a spot which will not interfere with the operations of the louvers. ‘Open’ and ‘Close’ the louvers to test and make sure the steel brackets are not constraining the operation. From the top, fasten the steel brackets in place using 5/8”...
- Page 19 Louver Assembly Repeat for other two rows. Place the Post Caps onto the posts. www.newenglandarbors.com 12 x 12 Flat Top Louvered Pergola...
- Page 20 S T E P E I G H T www.newenglandarbors.com Turn Bar Holder Installation The Turn Bar Holder is packaged in box 7 kit and is designed to provide a place to keep the Turn Bar when not in use. Pick a location that is easily accessible and out of the way of the louvers operation.
- Page 21 O P E R AT I O N S To adjust the positions of the louvers, slide the Turn Bar in between two louver boards and turn in a circular motion to the desired position. Excessive force should not be required. For best leverage, push with the arm of the Turn Bar as opposed to ‘prying’...
- Page 22 M O D I F I C AT I O N www.newenglandarbors.com The footprint of the pergola is 12’ x 12’ measured to the outside of the posts. If a smaller dimension is required, a few guidelines should be considered: It is easier to shorten the pergola by the way shown - by shortening the lengths of the louver boards and the beams.
- Page 23 M O D I F I C AT I O N S www.newenglandarbors.com Below is an example of resizing the pergola: [In this example, the new dimensions are 120” (10’) x 102” (8’-6”)] All 72 louver boards are cut down by 6” All 4 Beams are cut down by 9”...
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