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Dictator SQUARE 940-2 Technical Manual

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Technical Manual
SQUARE 940-2
Technical Manual
SQUARE 940-2
You can find the current version of our manual on our website under «Downloads»:
https://en.dictator.de/products/door-drives-gate-drives/control-systems/
© DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany
Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619
Page 04.046.1

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  • Page 1 SQUARE 940-2 You can find the current version of our manual on our website under «Downloads»: https://en.dictator.de/products/door-drives-gate-drives/control-systems/ © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.1...

  • Page 2: Table Of Contents

    V/12 System Setup - Safety devices ....... 04.046.43 V/12 System Setup - Motor adjustment ......04.046.44 V/12 System Setup - Frequencies ........04.046.47 © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.2...
  • Page 3 VII/3 Change log ............. 04.046.60 VIII. Appendix ............04.046.61 VIII/1 Technical Specifications ........04.046.61 VIII/2 Declaration of Incorporation ......04.046.63 © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.3...
  • Page 4 5 adjustable relay contacts Meets the safety demands of EN 12453. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.4...
  • Page 5 The blocks of binders are coded and therefore cannot be plugged into a wrong position. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.5...
  • Page 6 SQUARE 940-2 Functions, Programming and Adjusting The SQUARE 940-2 control system permits to adjust the DICTATOR DICTAMAT door operator exactly to each door. This is a vital condition for the safety at powered doors. The increased demands concerning the safety of the "machine door" due to the EN 12453 standard require a control and putting into operation by a trained and authorised techni- cian.
  • Page 7 Position Control The SQUARE 940-2 control system is designed for a position control via encoder, integrated in the door operator. This permits a very precise positioning of the door (depending on the travel and the power transmission: max. 2 mm). However it is also possible to use separate limit switches (4 pcs.

  • Page 8: Basic Safety Instructions, Terms And Definitions

    Improper changes can result in considerable danger to persons and material. The SQUARE 940-2 control system was developed exclusively for door ope- rators that meet the requirements of EN 12453. It is only intended for use in dry rooms and must be installed inside or on the inside of buildings. The manufacturer or distributor accepts no liability for applications outside the defined application purposes or application limits.
  • Page 9 • The door control must not be used if cables connected to the device are damaged. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.9...
  • Page 10 90 % humidity. • The device must be stored under the same conditions as during operation. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.10...

  • Page 11: I/3 Overview Control System

    Relay 4: Door closed Relay 3: Door opened Relay 2: Door idle Relay 1: Door moving © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.11...
  • Page 12 Connectors and cables must be able to meet the performance requirements of the control model. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619...

  • Page 13: Mechanical Mounting

    However, ple- ase pay attention to possible heat generation and the EMC compatibility. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619...

  • Page 14: Controller Functions

    Emergency operation of the door can be achieved by setting the emer- gency operation in the control unit. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619...
  • Page 15 CLOSE key (even if the Pre close limit switch has already been actuated and overrun). © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619...

  • Page 16: Electrical Connection

    The assembly of the device is now completed. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619...

  • Page 17: Iv/6 Mains Connection

    The mains supply has to be disconnected before the start of electrical work. IV/6 Mains Connection © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.17...

  • Page 18: Iv/7 Motor Connection

    Technical Manual SQUARE 940-2 IV. Electrical Connection - cont. IV/7 Motor Connection Earthing Motor phases © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.18...
  • Page 19 Set System Setup › Outputs › Power Relay = 1 Thus the power relay is active if the output frequency is > 0. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619...

  • Page 20: Iv/9 Connection Temperature Sensor

    (input freely configurable) to prevent any motor movement when triggered (protection against overheating). IV/10 Rotary Endcoder The encoder MIG is used for the SQUARE 940-2. This is connected to terminal strip X1 as shown below: Name Type...

  • Page 21: Iv/12 Limit Switch

    X1.8 + X1.9 must always be connected to tested inputs (X5.6 - X5.10). Always ensure that the mains supply is disconnected when working on the controller (p.16). © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.21...

  • Page 22: Iv/13 Safety Edge

    The Limit Setup › Photocell disable position setting can be used to ignore the light barrier at a user-defined position. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619...
  • Page 23 For further information, please refer to the operating manual of the laser scan- **Double assignment © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.23...
  • Page 24 During a reference run, movement may be interrupted (E09/E11). The mes- sage can be ignored, the movement can be continued with a new movement command. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.24...

  • Page 25: Iv/15 Control Signals

    X5.6 to X5.10 so that a self-test is carried out before each closing cycle. IV/16 Membrane Keys © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.25...

  • Page 26: Menu System And Description

    % and Hz are displayed. The following is an example of the speed in Hz. Use the UP or DOWN keys to change the value. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.26...

  • Page 27: V/2 Menu Structure

    Technical Manual SQUARE 940-2 V. Menu System and Description - cont. V/2 Menu Structure © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.27...

  • Page 28: V/3 Main Menu

    MENU/ENTER button. You can exit a menu at any time by pressing and holding the MENU/ENTER button. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619...

  • Page 29: V/5 Display Indication

    Door is in pause mode. Reset the pause to return to normal BREAK operation. › Limits not set - Limit Setup Quick Setup © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.29...

  • Page 30: V/6 Express Menu

    This puts the controller in boot mode when updating Update Firmw. the firmware. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.30...

  • Page 31: V/7 Main Menu

    If an incremental encoder Position is used, additional information on the reference status is displayed. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.31...
  • Page 32 Should display 12 V +/-1 V for internal 12 Levels V and about 20 - 24 V for internal 24 V. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.32...

  • Page 33: V/9 Door Type

    V. Menu System and Description - cont. V/9 Door Type Due to the large number of adjustable parameters, the SQUARE 940-2 offers the possibility to define profiles that contain a predefined con- troller setup. The profiles allow the installer to select from a range of parameters suitable for a specific door type and provide a quick basis for setup.

  • Page 34: V/11 Limit Setup

    Set to 0 to deactivate. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.34...

  • Page 35: V/11 Limit Setup - Operation Mode

    (Used with pneumatic safety edges). Hold to run Semi-Auto © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.35...

  • Page 36: V/12 System Setup

    Timer functions: Set the function for the timer as Timer 3 shown in the following table. Timer 4 © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.36...

  • Page 37: V/12 System Setup - Outputs

    Power relay output max. 5 A @ 240 VAC. NPN 1 Open Collector max. 30 VDC, 50 mA non-inductive NPN 2 © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.37...
  • Page 38 Mechanical Brake Active when mechanical brake is applied. System OK Function optimised for “door opens“ light signal. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.38...

  • Page 39: V/12 System Setup - Inputs

    X5.6 - X5.10. Possibility of connecting a contact edge. Safety Edge Attention: Input not monitored! © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.39...
  • Page 40 F.F. REV approaching the reference point. F.F. Part 1 Opens to „Part 1“ position and closes. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.40...

  • Page 41: V/12 System Setup - Displacement Sensor

    *The following formula applies to the pulse number of the SCE-RS485: e.g. gear ratio = 1/7; 50/7 = 7. 200/4 Pulse number = Gear ratio © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.41...

  • Page 42: V/12 System Setup - References

    © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.42...

  • Page 43: V/12 System Setup - Safety Devices

    SE1 Operating Mode = Closing SE2 Operating Mode = Off Edge Type = NO with 8K2 Ω © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.43...

  • Page 44: V/12 System Setup - Motor Adjustment

    This is relevant if the door opens/closes in automatic mode. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.44...
  • Page 45 OPEN“ relay is activated when 695 is reached. The relay drops out when the door closes and reaches position 670. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.45...
  • Page 46 Time the door is kept open after reaching the F. Open fully open position. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.46...

  • Page 47: V/12 System Setup - Frequencies

    This parameter is used when closing the door. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.47...

  • Page 48: V/12 System Setup - Specials

    Set the percentage of Delta Slip “D “ elta slip allowed before setting the slip error. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.48...

  • Page 49: V/12 System Setup - System

    Use UP/DOWN to navigate in SCip. Press MENU/ENTER. Navigate to the desired menu and select again. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.49...
  • Page 50 Wireless Air lock for up to 5 controllers. Clear all Reset all Xnet settings to factory defaults. Channel Settings Network ID © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.50...

  • Page 51: Setup

    The speed is entered in the subitem “Motor speed“. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619...

  • Page 52: Vi/3 Placing Into Operation With Encoder - Quick Setup

    MENU/ ENTER to calculate the position values to be stored. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.52...
  • Page 53 OPEN command must be issued. If the mechanical stop CLOSED has been selec- ted, a CLOSE command must be issued. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.53...

  • Page 54: Vi/4 Placing Into Operation With Limit Switches - General Information

    The speed is entered in the subitem “Motor speed“. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619...

  • Page 55: Vi/6 Placing Into Operation With Limit Switches - Quick Setup

    “Refe- rence Run By Deadman“ to “Press Menu-Enter To Continue“. Press now MENU/ENTER. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.55...
  • Page 56 OPEN command must be issued. If the mechanical stop CLOSED has been selec- ted, a CLOSE command must be issued. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.56...

  • Page 57: Troubleshooting

    No signal from rotary enco- Check the wiring to the console der (only during installation) and for mechanical obstacles. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.57...
  • Page 58 Check the input signal on “fire“ Fire signal activated. signal. Xnet-Wireless Airlock could not allow opening. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.58...
  • Page 59 Critical input safety tests inputs are connected to the failed. monitored +24 V supply X5.5 - X5.10. © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.59...

  • Page 60: Vii/2 Repair And Maintenance

    Cedes light barrier connections V1.1.0 07-06-2016 updated Bug corrected - DC braking time V1.1.1 10-02-2017 vs DC braking current © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.60...

  • Page 61: Appendix

    L and N 1 phase model Mains connection 400 VAC L1, L2 and L3 3 phases model © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.61...
  • Page 62 Open collector max. 30 VDC, 50 mA non-inductive X4.1 to X4.10 General purpose inputs 12 to 24 V tolerable © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.62...

  • Page 63: Viii/2 Declaration Of Incorporation

    Technical Manual SQUARE 940-2 VIII. Appendix VIII/2 Declaration of Incorporation © DICTATOR Technik GmbH • Gutenbergstr. 9 • 86356 Neusäß • Germany Tel. +49(0)821-24673-0 • Fax +49(0)821-24673-90 • E-mail info@dictator.de • 20200619 Page 04.046.63...

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