Summary of Contents for Powell CBM
- Page 1 DRAFT Powered by Safety ® Instruction Bulletin - 01.4IB.48070A Circuit Breaker Monitor (CBM)
- Page 2 Circuit Breaker Monitor 01.4IB.48070A Contact Information Powell Electrical Systems, Inc. powellind.com info@powellind.com Service Division 7232 Airport Blvd Houston, Texas 77061 Tel: 1.800.480.7273 Powered by Safety ®...
- Page 3 01.4IB.48070A Signal Words Qualified Person For the purposes of this manual, a qualified As stated in ANSI Z535.4-2007, the signal word is person, as stated in NFPA 70E®, is one who has a word that calls attention to the safety sign and skills and knowledge related to the construction designates a degree or level of hazard seriousness.
- Page 4 Circuit Breaker Monitor 01.4IB.48070A This page is intentionally left blank. Powered by Safety ®...
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Page 5: Table Of Contents
..............................4 Afety ABelS Ch 3 Equipment Description ....................6 A. o ................................6 vervIeW 1) Circuit Breaker Monitor (CBM) .............................. 6 2) Infrared Interface Module (IRIM) ............................6 3) External Indication Module (EIM) ............................7 B. H ............................8 ffect enSor c. I ............................9... - Page 6 1) CBM Alarm Events .................................23 2) CBM System Failure Indications ............................24 Ch 7 Specifications ......................25 A. cBM H ........................25 ArdWAre pecIfIcAtIonS B. e ........................27 nvIronMentAl ervIce ondItIonS Appendix A ModBus Memory Map for CBM System ............28 Powered by Safety ®...
- Page 7 Hall Effect Sensor Module Wires ..............8 Figure 6 Hall Effect Sensor Module Installed ...............8 Figure 7 Circuit Breaker Monitor (CBM) Input Connections ........9 Figure 8 IR Transceiver Window and LED Indicator Location ........10 Figure 9 CBM System Block Diagram .................12 Figure 10 IRIM Input Connections ................13...
- Page 8 Table P Hall Effect Sensor ....................26 Table Q Optical Wireless Communication ..............26 Table R Fiber Optic Temperature Measurement .............26 Table S LED ........................26 Table T CBM Dimensions & Mounting ................27 Table U Environmental Conditions .................27 MODBUS Memory Map for CBM System ................29 Powered by Safety...
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Page 9: Ch 1 General Information
The information in this instruction bulletin is not intended to explain all details or variations of the Powell equipment, nor to provide for every possible contingency or hazard to be met in connection with installation, testing, operation, and maintenance of the equipment. For additional information and instructions for particular problems, which are not presented sufficiently for the user’s purposes, contact Powell at 1.800.480.7273. -
Page 10: S Cope
2. General descriptions on the operation of the Circuit Breaker Monitor 3. Instructions for installation 4. Wiring instructions 5. Procedure for obtaining data from CBM 6. Illustrations, photographs, and description of the modules The illustrations contained in this document may not represent the exact construction details of the monitor. -
Page 11: Ch 2 Safety
The rules are intended to cover only some of the Informational Note: See ANSI/ISA- important aspects of personnel safety related to 61010-1 (82.02.01)/UL 61010-1, Safety Circuit Breaker Monitor (CBM). Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use - Part 1: General Requirements,... -
Page 12: G Eneral
It is mandatory that this parts. DO NOT FORCE THE PARTS INTO instruction bulletin, any supplements, and POSITION. CONTACT POWELL FOR service advisories be studied, understood, INSTRUCTIONS. and followed. e. S... - Page 13 01.4IB.48070A This page is intentionally left blank. Powered by Safety ® Safety...
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Page 14: Ch 3 Equipment Description
The performance values and raw analog curves for up to 1000 operations are retained in a battery backed-up memory. The data communications from the CBM is via a built in IR transceiver. Powered by Safety ®... -
Page 15: External Indication Module (Eim)
01.4IB.48070A 3) External Indication Module (EIM) The EIM (Figure 3) is connected to the IRIM via RJ-45 connection and has an isolated USB connection for use by a laptop along with three LEDs behind a white lens for displaying circuit breaker condition. -
Page 16: H All E Ffect S Ensor
Circuit Breaker Monitor 01.4IB.48070A B. H ffect enSor The Hall Effect Sensor module is mounted within the wire bundle directly behind the circuit breaker's secondary disconnect. In order to provide a consistent polarity signal the positive (+) polarity leads for the charging motor, close coil and trip coil are placed within the sensor (Figure The lead from the sensor is to be laced to the existing wire bundle. -
Page 17: I Nputs And I Ndicators
Local Chassis Ground +ve Supply to CBM Supply Voltage -ve Return from CBM Figure 7 Circuit Breaker Monitor (CBM) Input Connections 9 10 11 12 13 1 2 3 4 a. Temperature Sensor b. Main Inputs c. Hall Effect Sensor Connection d. -
Page 18: Figure 8 Ir Transceiver Window And Led Indicator Location
Table B Hall Effect Input Connections Pin Number Description +5V Power for HE Ground for HE Digital HE Signal Shield for HE Table C CBM LED Indicators Color Description Green Flashing - Operating as Expected Interacting with Flash, DO NOT POWER OFF Figure 8 IR Transceiver Window and LED Indicator Location a. -
Page 19: Ircuit B Reaker M Onitor (Cbm) O Peration
8. CBM internal ambient temperature. the IRIM and CBM is shared between these two interfaces with the USB taking priority. The CBM will directly provide for basic alerts for those parameters not requiring BreakerView 3) Communication Interfaces algorithms. These alerts will be visually a. -
Page 20: Figure 9 Cbm System Block Diagram
Circuit Breaker Monitor 01.4IB.48070A Figure 9 CBM System Block Diagram CBM on Breaker Core Module Sentry or HMI Ambient Temperature and Humidity Trip Voltage Close Voltage 13 Position Isolation Connector Spring Charging Modbus RS485 Motor Voltage TM4C129x Supply Voltage IRIM... -
Page 21: Irim Wiring
The EIM provides a basic "traffic light" style indication of the circuit breaker and CBM health using the illuminated breaker status indicator (Figure 11, a). The EIM is typically mounted on the switchgear door in a location where the user con easily observe it. The EIM also features a mini-USB port... -
Page 22: Figure 11 Breaker Status Indicator
Circuit Breaker Monitor 01.4IB.48070A Figure 11 Breaker Status Indicator a. Mini-USB Port b. Embedded LEDs External Indication Module LED Indications • Slow pulse "green" means the breaker is "healthy" and fully operational. • Slow pulse "amber" means a low priority warning has occurred that is just outside of normal operation. -
Page 23: Ch 4 Installation
The temperature should the nearest Powell representative. be kept above 33°F/1°C and below 140°F/60°C. The relative humidity should be kept below Estimated size and weight for shipping a Circuit 60% or a dew point of 59°F/15°C. -
Page 24: B Rite S Pot ® S Liding C Ontact T Emperature
Circuit Breaker Monitor 01.4IB.48070A Figure 13 CBM Bolt Hole Pattern 0.275 in Ø 9/32 in 3.80 in 3.55 1.06 4.35 in e. B ® S rIte lIdInG ontAct eMperAture The BriteSpot fiber probe will be mounted to the lower primary adjacent to sliding contact of each phase in the circuit breaker. -
Page 25: Ircuit B Reaker M Onitor W Iring
For networked CBMs, BreakerView provides status of each networked CBM. If so desired, BreakerView can be launched within a SCADA system. Alternatively, an individual CBM can be connected to by use of a laptop with BreakerView application connected via USB cable to the EIM. -
Page 26: M Ounting And P Lacement Of Irim And Eim
20 degree angle of the associated Circuit Breaker Monitor infrared window line of sight. The shortest distance from the CBM to the IRIM (when the breaker is in the racked out position) will determine the most restrictive placement of the IRIM. -
Page 27: Figure 16 Mounting Locations Of Irim And Cbm
01.4IB.48070A Figure 16 Mounting Locations of IRIM and CBM Figure 18 EIM Mounting Hole Pattern 6.6 [0.26 in] 25.4 [1.00 in] a. Circuit Breaker Monitor (CBM) 10.2 [0.40 in] 18.0 [0.71 in] b. Infrared Interface Module (IRIM) c. External Interface Module (EIM) -
Page 28: Ch 5 Usage
Any operational performance assigned. With this methodology, any circuit issues are identified and diagnostics with breaker with an embedded CBM will be corrective actions provided. Recording of identified with its switchgear location, thus events is provided in the embedded database. -
Page 29: Figure 21 Irim Production Assistant Screen
01.4IB.48070A Figure 21 IRIM Production Assistant Screen Powered by Safety ® Usage... -
Page 30: Ch 6 Troubleshooting
Figure 23 Hall Effect Module LED Indicator Green Flashing - normal operation, no alarm Flashing - CBM writing to flash memory after operation, or alarm mode Note: CBM writing to flash and thus RED flashing LED will occur for approximately 50 seconds, if it continues well after this time period, the CBM is in alarm. -
Page 31: Cbm Alarm Events
EIM LED Indicator • Phase Temperature • Ambient Temperature ii. CBM loss of Hall Effect connection iii. CBM BriteSpot Fiber loss iv. CBM watchdog alarm b. Troubleshooting CBM Alarms that are not Circuit Breaker Related Connect to the CBM via IRIM/EIM a. -
Page 32: Cbm System Failure Indications
"Voltage" is selected. button and entering a name within ii. If the display is correct, inspect the BreakerView Software (refer to wiring to CBM from device to input BreakerView Software manual for channel. additional details). iii. If wiring is correct, replace CBM. -
Page 33: Ch 7 Specifications
01.4IB.48070A Ch 7 Specifications A. cBM H ArdWAre pecIfIcAtIonS Table J Power Supply Details Rated Supply Voltage 110-240VAC, 50/60Hz, 110-250VDC 80VAC/DC to 288VAC/DC, holdup time Input Voltage Range >10ms@80VAC/DC Power Consumption <5W Power Fail Detection Auxiliary voltage less than 80VDC for 5ms RTC Operation Lifetime >25 years with nominal environmental conditions... -
Page 34: Table N Digital Voltage Input
Monitors the operational temperatures of the sliding contacts Table S LED Type LED - Red, Green, & Yellow as both solid and flashing (0.5Hz) colors Application Used to indicate state of circuit breaker and CBM unit Powered by Safety ® Specifications... -
Page 35: E Nvironmental S Ervice C Onditions
21 x 15mm (9/16 x 13/16 in.) B. e nvIronMentAl ervIce ondItIonS • Circuit Breaker Monitor is intended to be installed inside Powell circuit breakers • Non-Hazard classification (non-explosive atmosphere) • PCB conformal coating option is not available Table U Environmental Conditions Design Lifetime (for 0 to 50°C operation) -
Page 36: Appendix A Modbus Memory Map For Cbm System
Sentry Control Unit 01.4IB.48070A Appendix A ModBus Memory Map for CBM System ModBus registers are available for use within SCADA system to provide: 1. CBM Serial Number 2. Breaker Serial Number 3. Supply Voltage 4. BriteSpot Ch1 Status 5. BriteSpot Ch2 Status 6. -
Page 37: Modbus Memory Map For Cbm System
01.4IB.48070A MODBUS Memory Map for CBM System Read/ Register Range Register Register Name Description Default Write Type Format Number -32,768 to CBM SN Input CBM Serial Number 30011~12 32,767 Breaker Serial Number (Byte -32,768 to Breaker SN Input 30017~32 Packed ASCII) - Page 38 01.4IB.48070A Circuit Breaker Monitor (CBM) June 2020 Powered by Safety ® Powell Electrical Systems, Inc. Tel: 1.800.480.7273 Service Division - Houston powellind.com 7232 Airport Blvd • Houston, TX • 77061 info@powellind.com ©2006 Powell Industries, Inc. • All rights reserved.
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