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INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS
For Nickel–Cadmium (Ni-Cd) Batteries used in Stationary Applications
Commissioning by: .......................................
Number of cells/blocks: ................................
SAFETY PRECAUTIONS & WARNINGS
Familiarize personnel with battery installation, charging and maintenance procedures. Display operating instructions
visibly near the battery system. Restrict access to battery area, permitting trained personnel only, to reduce the
possibility of injury.
Wear rubber apron, gloves and safety goggles (or face shield) when handling, installing, or working on batteries.
This will help prevent injury due to splashing or spillage of electrolyte. Observe all accident prevention rules.
Prohibit smoking. Keep flames and sparks of all kinds away from the vicinity of storage batteries as liberated or
entrapped hydrogen gas in the cells may be exploded, causing injury to personnel and/or damage to cells.
Wash all electrolyte splashes in eyes or on skin with plenty of clean water and seek immediate medical assistance.
Electrolyte splashes on clothing should be washed out with water.
Explosion and fire risk. Avoid short circuits. Never place metal tools on top of cells, since sparks due to shorting
across cell terminals may result in an explosion of hydrogen gas in or near the cells. Insulate tool handles to protect
against shorting. Prior to making contact with the cell, discharge static electricity by touching a grounded surface.
Electrolyte is highly corrosive. Promptly neutralize and remove any electrolyte spilled when handling or installing
cells. Use DI water or a weak acid (vinegar) solution to neutralize spills and to prevent possible injury to personnel.
Batteries are extremely heavy. Exercise care when handling batteries. When lifting use appropriate mechanical
equipment to safely handle batteries and avoid injury to personnel.
Dangerous voltage. Whenever possible, when making repairs to charging equipment and/or batteries, interrupt AC
& DC circuits to reduce the possibility of injury to personnel and damage to system equipment. This is particularly
import with high voltage systems (50 volts and above).
Recycle and Dispose of Used Batteries
Used batteries contain valuable recyclable materials. They must NOT be disposed of with domestic waste. Modes
of return and recycling shall conform to the prevailing regulations in operation at the site where the battery system is
located. Call SBS for recycling options.
Version: 2014-Feb.1
Corporate Office
N56 W16665 Ridgewood Dr.
Menomonee Falls, WI 53051
Date: ..............................................
Model # ........................................
(800) 554-2243
www.sbsbattery.com
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Summary of Contents for SBS KPH Series

  • Page 1 Used batteries contain valuable recyclable materials. They must NOT be disposed of with domestic waste. Modes of return and recycling shall conform to the prevailing regulations in operation at the site where the battery system is located. Call SBS for recycling options. Version: 2014-Feb.1 Corporate Office N56 W16665 Ridgewood Dr.
  • Page 2 66 in-lbs (7.5 Nm) 177 in-lbs (20 Nm) 265 in-lbs (30 Nm) If you have ANY questions or concerns contact SBS Stationary Technical Support. E arly detection and corrections of problems will prevent permanent damage to your battery system! E-mail: techsupport@sbsbattery.com...
  • Page 3: Table Of Contents

    Operating the batteries above 130°F Any and all problems or abnormalities must be reported to SBS within 30 days of detection. In particular this includes voltage readings that are outside the limits in this manual and are not improving when corrective action is applied.
  • Page 4: Delivery And Storage

    Verify that all of the equipment has been delivered and is in good condition. Check quantities against packing slip and accessories list. If there is any damaged or missing product, immediately notify the trucking company as well as SBS. If necessary, clean all parts before assembling.
  • Page 5: Installation

    The layout and contents of a battery room must allow easy access to the batteries and must comply with all national and local codes. Handling SBS Ni-Cd batteries are normally supplied in a fully charged state and must be unpacked carefully to avoid short circuit between terminals of opposite polarity. The cells can be lifted by the terminal posts with appropriate equipment.
  • Page 6 Polypropylene is acid resistant, extremely strong and can support up to 15,000 lbs. per square inch without degradation of the material. SBS supplies different size spill pans that are ‘butted’ together in different combinations to form different spill containment system lengths and widths.
  • Page 7: Charging

    CHARGING Charging incorrectly leads to the majority of battery problems so it is very important that these charging instructions be followed. Contact SBS should you have any questions related to battery charging. Over/Under Charging Over charging within reasonable limits will not damage a nickel-cadmium battery, but water consumption will be increased.
  • Page 8 Once the voltage of that cell stops increasing for a period of 2 hours the charger can be moved to the next cell with a low voltage. To order a single cell charger, contact SBS. If there are still voltage discrepancies contact SBS.
  • Page 9: Temperature

    4.0 TEMPERATURE Higher temperatures reduce the operational life of any battery. Lower temperatures will reduce the available capacity. Compared to lead-acid batteries nickel-cadmium batteries are not as greatly affected by high and low temperatures but they are still affected. The typical operating temperature range is -4°F to 113°F. The recommended operating temperature range is 68°F to 77°F. This will maximize life and minimize maintenance.
  • Page 10 Note: SBS does not recommend an acceptance or performance test until the system has been in float service for a minimum of 12 weeks. Results of a test carried out before the system has been on float for 12 weeks will not be considered for warranty purposes.
  • Page 11 G. At the conclusion of the test, determine the battery capacity according to the Time Adjusted Method for Calculating System capacity procedure outlined below. Time Adjusted Method for Calculating System Capacity – Recommended by IEEE and SBS When using this method, a discharge rate correction is not required prior to the performance of the test. The systems capacity is calculated after the completion of the test using the published performance data at 77°F.
  • Page 12 To obtain the full capacity and service life from your SBS stationary battery system, the performance of complete and timely periodic maintenance is essential. Temperature extremes, improper electrolyte levels, and charging voltage imbalance are a few of the items which can have a negative effect on the system.