Flamic SF450 Operation And Maintenance Manual
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Flamic SF450 Operation And Maintenance Manual

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DOUGH SHEETER
SF450 - SF500 - SF600
OPERATION AND MAINTENANCE MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
All rights reserved. Reproduction in whole or in part of this manual is prohibited.
FLAMIC SRL
Via dell'Artigianato, 5
36035 MARANO VICENTINO (VICENZA) - Italy
Vat No. and Tax Code 03198710240 e-mail: info@flamic.it Web: www.flamic.it Tel. +39 0445 576659 Fax +39 0445 277203
Ed. 10/2016
Rev.02 10/2017

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Summary of Contents for Flamic SF450

  • Page 1 All rights reserved. Reproduction in whole or in part of this manual is prohibited. FLAMIC SRL Via dell’Artigianato, 5 36035 MARANO VICENTINO (VICENZA) - Italy Vat No. and Tax Code 03198710240 e-mail: info@flamic.it Web: www.flamic.it Tel. +39 0445 576659 Fax +39 0445 277203 Ed. 10/2016 Rev.02 10/2017...

  • Page 2: Table Of Contents

    4.11 POSSIBLE FAILURES AND / OR FAULTS ......................53 4.12 SPARE PARTS ................................. 53 4.13 PROLONGED STOP OR TAKING THE MACHINE OUT OF SERVICE ..............53 – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...
  • Page 3 Figure 37 - SF450 and SF500: Removing the tables and replacing conveyor belts ..............45 Figure 38 - SF450 and SF500: installing the table support rod between the uprights ............. 46 Figure 39 - SF450 and SF500: preparing the belt before installing the drive roller ..............47 Figure 40 - SF450 and SF500: installing a conveyor belt drive roller ..................

  • Page 4: Ec Declaration Of Conformity

    The technical file of the machine is held by dott. Michele Stella, as the legal representative. Dott. Michele Stella (Legal Representative) Marano Vicentino, ………………. – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 5: Introduction

    If the manual is lost or damaged, immediately request a replacement from Flamic s.r.l. clearly specifying all the machine identification data (year of manufacture, model, serial number, etc.).

  • Page 6: Instructions And General Precautions

    MAIN CIRCUMSTANCES IN WHICH THE COMPANY DISCLAIMS LIABILITY Flamic s.r.l. shall not be held liable for any direct or indirect damage or injury or for the loss of production if/by: • the machine is used for purposes other than its intended use or in ways different to those described •...

  • Page 7: Terminology

    EXPOSED PERSON, any person wholly or partially in a danger zone. – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 8: Validity Of The Ce Marking And Ec Declaration Of Conformity

    For all the machines that are not intended for use in the European Community, with the exceptions mentioned above, these references and indications should be considered to be totally meaningless and of no value. – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 9: Characteristics Of The Machine

    Ref. 9 residue collection trays (See section 1.4). These are separate from the catch pans ref. 13 only on models SF500 and SF600, whilst on mod. SF450 it is integral with the catch pan and therefore moves with it. ref. 10 manual start and reverse control device:...
  • Page 10 FLAMIC S.R.L. 5 Via dell Artigianato, 36035 Marano Vicentino (Vicenza) - Italy SF600 SF500 SF450 Figure 1 - Main parts of the machine – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 11: Machine Models And Versions

    6 release lever to release the cutting unit from the bench so that it can be raised. Figure 3 - Cutting unit – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 12: Control Devices

    2, stops the machine if it is moving. SF600 SF500 5 /J SF450 5 /J Figure 4 - Control devices – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 13: Rolling Thickness Adjustment Lever (Handle)

    10. In this way, the limit stop ref. 7 will act as a mechanical stop for the handle ref. 1. Figure 5 - Rolling thickness adjustment – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 14: Main Technical Specifications

    Version “V” machines Single phase + earth (L + N + PE) Supply voltage: 230 Volt Frequency: 50 Hz, 60 Hz – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...
  • Page 15 ’ FLAMIC S.R.L. 5 Via dell Artigianato, 36035 Marano Vicentino (Vicenza) - Italy Figure 6 - Dimensions – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 16: Identification Plate

    (via screws or rivets) to the machine in the position indicated in the same figure. Holes for screws or rivets SF600 SF500 SF450 Figure 7 - Identification plate and its position – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 17: Installation And Use

    To lift the machine on its own (e.g. to move it from the pallet and place it on to the floor): - model SF450: the benches must be in the folded position and secured (see section 3.5.1). Place two slings ref.
  • Page 18 (for example if it were to hit an obstacle on the floor or a wheel were to go into a hole in the floor) and the impact could cause severe bruising to the exposed persons. The same applies for model SF450 machines that are mounted and properly secured on the trolley (optional) supplied by Flamic (see...

  • Page 19: Electrical Connections

    Earth wire terminal block (PE) Closed power plugs (3 phase + PE) 230 V 400 V Figure 11 - Power cable plug – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 20: Installing/Removing The Tables Of A Sheeting Machine (Mod. Sf600)

    The instructions 3.4.1 for installing the tables of a model SF600 sheeting machine are given in section 3.2, which, as explained in section , when supplied by Flamic, have to be installed on the machine (even if they are received in the same package. See Figure 8/A).

  • Page 21: Removing A Table (Mod. Sf600)

    Figure 13 - Removing the benches (SF600 only) – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 22: Lifting And Lowering The Interlocked Guards

    C) until they reach the position shown in photo A. Figure 15 - Raising/lowering the interlocked guards (mod. SF500 - SF600) – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 23: Placing The Benches In The Work Position Or Raising Them When Not In Use

    5 and lower the bench until it is in the correct down position. Figure 16 - Raising/lowering the benches (mod. SF450) – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 24: Mod. Sf500

    5 of the table support must be properly and well seated on the blocks ref. 6 or ref. 9 to avoid the risk of the table accidentally falling. Figure 17 - Raising/lowering the benches (mod. SF500) – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 25: Mod. Sf600

    Remember that only tables up to 1400 mm long can only be folded as in photo E. Longer tables have to remain in the work position as shown in photo A. Figure 18 - Raising/lowering the benches (mod. SF600) – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 26: Mod. Sf450B: Positioning And Fastening The Machine On The Trolley (Optional)

    (photos A - B). When inserting the residue collection tray, fasten it in position using the threaded knobs ref. 2 (except for model SF450). For models SF500 and SF600 a tray is also provided ref.

  • Page 27: Catch Pans For Collecting The Dough Sheet That Is Too Long For The Conveyors

    It can be pulled out from under the table by simply pulling it and be retracted by pushing it. On model SF450 the residue collection tray and the catch pan are a single unit. Figure 21 shows a fully extended and fully retracted catch pan ref. 1 for each model of dough sheeter.

  • Page 28: Cutting Unit (Only For Sf600V With Bench Lengths Of 1400 Mm Or Greater)

    In this configuration, the maximum thickness of the dough that can pass under the cutting unit is 7 mm. Figure 22 - Installing the cutting unit – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 29: Disabling The Cutting Unit

    The maximum thickness of dough that can pass under the cutting unit is 55 mm. Figure 23 - Disabling the cutting unit – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 30: Adjusting The Force Exerted On The Bench By The Cutting Rollers

    2. Insert the other end of the roller in to the guide ref. 4 and push it in as far as it will go and then release the lever ref. 2. Figure 25 - Removing/installing the cutting rollers – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 31: Removing The Cutting Unit

    - screw the threaded studs of the knobs ref. 1 into the relative threaded holes to avoid losing them. Figure 26 - Removing the cutting unit – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 32: Operation And Use

    The instructions given in this manual are adequate and appropriate. However, upon request and with prior agreement, Flamic can provide information and training on the proper and safe use of the machine either at its own premises or at the customer’s premises.

  • Page 33: Switching The Machine On And Off

    When you have finished using the cutting unit, remove it from the machine (section 3.10.5) and clean it (section 4.10). – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 34: Putting The Machine Temporarily Out Of Service And Storing It

    Risks related to ergonomics 3.11, 4, 5.2.4 Risks related to flour dust 3.11, 5.2.4 Safety devices check 5.2.3 Safety signs – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 35: Maintenance

    Figure 29 - Diagram showing the parameters used for tensioning a drive belt – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 36: Sheeter Mod. Sf450

    Use only original Flamic belts: flat belt Poly-V type, Flamic code: C114072328512 Figure 30 - Mod. SF450: adjusting the tension of the drive belt – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 37: Sheeter Mod. Sf500 - Sf600

    SF600: V-belt type XPZ, Flamic code: C111000001237 SF600 SF500 Figure 31 - Mod. SF500 and SF600: adjusting the tension of the drive belt(s) – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 38: Adjusting The Tension And Centring Of The Conveyor Belts

    SF450 SF500 - SF600 Figure 32 - Conveyor belt tensioning and centring system – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 39: Removing/Installing The Scrapers

    UPPER ROLLER SCRAPERS With reference to Figure 33 (the one shown is for mod. SF450, but the procedure is the same for other models), there are two scrapers ref. 1 installed on a single support ref. 2 that straddle the upper roller ref. 3.

  • Page 40: Lower Roller Scrapers

    - hook the springs ref. 2 onto their respective pins ref. 3 (photos B - A) Figure 34 - Mod. SF450: removing/installing the lower roller scrapers – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 41: Mod. Sf500

    (photo F). If the lever is accidentally raised too far beyond the position of the first click, lower it again until you hear the first click again (photo F). Figure 35 - Mod. SF500: removing/installing the lower roller scrapers – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 42: Mod. Sf600

    - allow the scraper ref. 1 to rest against its lower limit stop (photo F), then lift the lever ref. 2 completely (photo Figure 36 - Mod. SF600: removing/installing the lower roller scrapers – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 43: Replacing The Conveyor Belts

    Raise the interlocked guards completely (see section 3.5) and place the rollers as far apart as possible. With reference to Figure 37, which shows mod. SF500 (for mod. SF450 the procedure is the same): 1. using a flat head screwdriver, prise up and remove the boss ref. 1 (photo A - B) 2.
  • Page 44 15. remove the drive roller ref. 22 from the controls side and place it in a safe place (photos M - N) Continued Figure 37 - SF450 and SF500: Removing the tables and replacing conveyor belts – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...
  • Page 45 Remove the conveyor belt ref. 29 and replace it with a new one. Figure 37 - SF450 and SF500: Removing the tables and replacing conveyor belts – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...
  • Page 46 24 and the support ref. 28. Figure 38 - SF450 and SF500: installing the table support rod between the uprights – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...
  • Page 47 17 is locked securely against the upright ref. 32 (photos H - I). Start Figure 40 - SF450 and SF500: installing a conveyor belt drive roller – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...
  • Page 48 37. insert two M12 hexagonal head bolts or larger, between the bar ref. 50(if necessary, remove the upper scrapers, see section 4.5) and the shaft ref. 49 that have a total length of 70 mm for the SF450 and SF500 models and 60 mm for the SF 600 model, with their nuts screwed on but without the ends of the screws protruding.
  • Page 49 49. adjust the tension of the conveyor belt (see section 4.4) 50. insert and (for SF500) secure the residue collection tray in position (see section 3.8). – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 50: Sheeter Mod. Sf600

    The instructions for installing and removing a table are given in section 3.4. Once the table has been removed, the procedure for replacing the conveyor belt is the same as described for models SF450 and SF500 in section 4.6.1, from point 17 to point 21.

  • Page 51: Electrical System Maintenance

    Tighten the screws ref. 6 and then tighten the cable gland ref. 7. 5. Replace the cover ref. 5 and fasten it using the screws ref. 4. – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

  • Page 52: Cleaning

    2 and move the micro switch (the screw holes ref. 2 allow slight adjustments to be made) until it does. 8. (mod. SF450) Install the casing of the upright on the side opposite the controls, the thickness adjustment handle and the rack, following the instructions in section 4.6.1, from point 35 to point 46.

  • Page 53: Possible Failures And / Or Faults

    When it is put back into service it should be inspected carefully to make sure that it is integral and you should proceed as if it was the first time it was put into service. – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...
  • Page 54 D. Crushing, cutting: between the rollers of the cutting unit and the bench. A - C A - C Figure 45 - Hazards of a mechanical nature – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...
  • Page 55 - 70 mm for models SF500 and SF600 - 40 mm for model SF450 The machine must stop within a second of the micro switch tripping. This requirement is verified by Flamic on the new machine before it is shipped.
  • Page 56 Anyone who does not comply with the above will be held liable for any damage or injury, direct or indirect that may be caused to persons, animals or property. Figure 47 - Guards fastened with screws or similar means – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...
  • Page 57 (in particular the thicknessing rollers). The maximum permitted stopping time is one second and as already mentioned, this requirement is verified by Flamic on the new machine before it is shipped. However, this time limit does not totally rule out the possibility that the dangerous parts cannot be reached before they come to a stop.
  • Page 58 – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...
  • Page 59 Measurement LAeq (dBA) point 66.3 63.2 64.8 63.3 68.9 1000 mm 1000 mm Figure 48 - Sound level measurement points – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...
  • Page 60 The parts contaminated with lubricants (e.g. gears, chains, bearings) should be disposed of separately. Use companies specialized in waste disposal in conformity with applicable laws. – Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) Ed. 10/2016 Rev.02 10/2017...

This manual is also suitable for:

Sf500Sf600

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