GDS ThermaRoll 55 Installation Instructions Manual

Roller garage door

Advertisement

ThermaRoll 55 Roller Garage Door
Installation Instructions
For residential doors
!
!
YOUR SAFETY
FIRST!
Read this booklet
carefully before
installing your door
!
!
HEAVY -
LIFT WITH
CAUTION!
2020 V1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ThermaRoll 55 and is the answer not in the manual?

Questions and answers

Summary of Contents for GDS ThermaRoll 55

  • Page 1 YOUR SAFETY FIRST! Read this booklet carefully before installing your door HEAVY - LIFT WITH CAUTION! ThermaRoll 55 Roller Garage Door 2020 V1 Installation Instructions For residential doors...
  • Page 2: Table Of Contents

    ThermaRoll Roller Garage Door Installation Instructions For residential doors CONTENTS Important Information – Warnings & Safety Obligations Page 3 CE marking, Operating & Warranty Page 4 Pre-Installation Checks Page 5 Component Check / Assembly Parts / Tools / Recommended Fixings Page 6 Setting out your Installation Page 8 Full Box...
  • Page 3: Important Information Warnings & Safety Obligations

    Both one and two car doors are installed in the available for fitting. same manner. GDS recommend that Damage to the garage door due to improper fitting and/or repair of handling, installation or improper adjustment garage doors be performed by a qualified, of the electric operator is not covered by factory trained garage door specialist.
  • Page 4: Ce Marking, Operating & Warranty

    IMPORTANT INFORMATION CE MARKING, OPERATING & WARRANTY CE MARKING • To comply with the Machinery Directive both • The installer must issue to the customer a the door and the motor and controller used Declaration of Conformity and operating and in the installation must have a Declaration of maintenance instructions on completion of the Performance from the manufacturer.
  • Page 5: Pre-Installation Checks

    PRE-INSTALLATION CHECKS CHECK! STRUCTURAL CONDITIONS • Ensure finished floor surface is in place before installing your ThermaRoll door. ENSURE THAT THE AREA AROUND THE • Ensure there is adequate sideroom and OPENING IS STRONG ENOUGH TO SUPPORT headroom. THE DOOR •...
  • Page 6: Component Check / Assembly Parts / Tools / Recommended Fixings

    THE PACKED DOOR The door curtain will be fully packaged when delivered. The headplates will be factory fitted to the box and will have the curtain packed and rolled inside. Two packages. 1. The door box, endplates and curtain. 2. The barrel, guides and handcrank Box, curtain, guides, barrel, override crank, control box and instructions unwrapped and ready for installation INCLUDES:...
  • Page 7 THE COMPONENTS 1. Somfy Control box 8. Curtain endlocks. 2. Crank handle. 9. Left hand endplate. 3. Override eye. 10. Right hand end plate. 4. End plate fixing nuts and bolts and guide 11. Barrel assembly with auto locks and motor. fixing hole bungs (in shrink wrapped pack, 12.
  • Page 8: Setting Out Your Installation

    SETTING OUT YOUR INSTALLATION FULL BOX & HALF BOX Your door has been supplied with either an optional Full or standard Half box pre-assembled to the endplate - your overall size is pre-set. Put cardboard protection down first. Place box on the floor against the opening where the door is to be fitted, ensure overlap is equal on each side and mark a plumb line ‘A’...
  • Page 9: Guide Preparation

    GUIDE PREPARATION The guides should be unpacked and placed either side of the opening. The guides are designed with spacing lugs inside the box to ensure that the guide is a good fit to the head-plate. Ensure that the guides are the correct way round.
  • Page 10: Barrel Assembly Attachment

    BARREL ASSEMBLY ATTACHMENT The axle can be assembled on the floor before lifting the guides and head plates into position. Locate the 4mm rivet that is Locate the barrel fixings wrapped to the barrel, used to wrapped to the barrel along secure the non-drive end of the with the bungs for the guide barrel assembly.
  • Page 11: Head Plate Preparation

    PREPARING THE HEAD PLATES Head plates will be pre-drilled with 1 x fixing hole each. Head plate will require 2 x fixings to secure via the reinforced tabs. Use appropriate fixings to secure the head plates to the wall. Plate peg FIXING THE DOOR GUIDES &...
  • Page 12: Installing The Manual Override

    INSTALLING THE MANUAL OVERRIDE The head plate will be pre-drilled (and 45° box cover if ordered) to allow free access for the over-ride bar. Insert the over-ride bar through motor unit, fit and tighten No.3 Allen bolt on Somfy motors Correct motor position 45°...
  • Page 13: Installation & Connection Of Board, Motor Direction

    Rollixo RTS is the complete solution for automated, motorised roller garage doors. The smart design of Rollixo RTS will ensure that you install and commission the system quicker than before and deliver a premium solution, sure to meet with your customers requirements. INSTALLATION AND CONNECTION OF BOARD ...
  • Page 14 Rollixo RTS Solutions This quick guide provides basic installation and commissioning guidance based on the Somfy Rollixo RTS controller and safety edge solutions. Refer to the main Rollixo RTS controller and SOMFY ROLLIXO QUICK COMMISSIONING safety edge installation guides where more in-depth information relating to the installation procedure of the Rollixo RTS system is required.
  • Page 15 SOMFY ROLLIXO QUICK COMMISSIONING j j u u m m p p e e r r Safety brake The safety brake jumper is pre-fitted to terminals 5 and 6. Stop Safety Edge Stop Safety Edge  Use the link provided to 20 mm connect terminals 5 &...
  • Page 16 SOMFY ROLLIXO QUICK COMMISSIONING  Use the link provided to connect terminals 5 & 6  Connect the electrical safety brake into terminals 5 & 6. Powering up the Rollixo RTS Stop Safety Edge  Unfold the aerial so  Screw the bulb ...
  • Page 17 Prog Prog STOP Prog Prog STOP SOMFY ROLLIXO QUICK COMMISSIONING Prog Prog STOP STOP Prog 20 mm Prog STOP Motor direction 20 mm 20 mm Motor direction Œ Press the motor limit buttons IN to Motor direction allow the motor to rotate during the direction and limit setting procedure.
  • Page 18: Attachment Of Curtain To Axle

    ATTACH CURTAIN TO AXLE Attach the Autolocks to the top slat re-enforcement Top Slat re- enforcements are pre-fitted to the top slat. Align the autolock Slide the two and the top slat re- components together so enforcements. they interlock to secure. Autolocks are pre-installed to the barrel.
  • Page 19: Commissioning And Setting Somfy Motor Limits

    Left hand motor Right hand motor Prog Prog installation STOP STOP installation Prog Prog STOP STOP Prog Prog Prog Prog STOP STOP STOP STOP Prog STOP motor on left side motor on left side motor on right side motor on right side Prog Prog STOP...
  • Page 20: Additional Rollixo Set Up And Connecting Additional Devices

    Prog STOP Prog STOP SOMFY ROLLIXO QUICK COMMISSIONING 20 mm Pairing Keygo RTS keyfob’s (supplied paired)  Press the ‘Prog’ button on the Rollixo RTS front panel until the LED above the Prog button lights up RED. Prog STOP Prog STOP Prog Prog...
  • Page 21 SOMFY ROLLIXO QUICK COMMISSIONING Activating/Deactivating the alarm The alarm function is factory set to activated. To activate/deactivate the alarm, simultaneously To activate/deactivate the alarm, simultaneously press the STOP and buttons press the STOP and down buttons on the control panel until the 4 indicator on the receiver until the 4 indicator lights flash rapidly.
  • Page 22 SOMFY ROLLIXO QUICK COMMISSIONING STOP Prog Prog STOP 20 mm Deleting all remote controls from the memory STOP Prog Prog STOP Prog STOP  Press the ‘Prog’ button on the Rollixo RTS front panel for approximately 7 seconds until the LED goes out: Prog STOP...
  • Page 23 SOMFY ROLLIXO QUICK COMMISSIONING Rollixo RTS CoNNECtING ADDItIoNAL DEvICEs General wiring diagram Stop Safety Edge KeySwitch 24V Cell Sec Cell Test Flash 24V dc 24 Vdc Aerial Antenne terminal type of terminal Connection Comments Earth RDO CSI 50 or 60 motor Neutral Contact Fall protection - NC contact...
  • Page 24 The door will jog Up & Down and the motor LED will start Prog STOP Prog Prog STOP STOP flashing slowly. SOMFY ROLLIXO QUICK COMMISSIONING The Rollixo RTS control panel has now been set back to the factory mode. Complete Check List Prog Prog STOP...
  • Page 25 The fuse within the plug has Fuse blown - normal fuse plug. If issue is not resolved and no response is possibly blown and needs to failure. contact GDS to advise registering with the be replaced. possible faulty unit. control. Remove the front cover on...
  • Page 26 PREVENT CURTAIN DAMAGE! THE DOOR CURTAIN MUST RUN CLEAR OF THE LINTEL TO AVOID CURTAIN MARKING. TOP TIP: MANY LINTELS ARE OFTEN UNEVEN OR BOWED AND MAY INSTALLERS USE CONTAIN ELEMENTS OF PROTRUDING CONCRETE. PVC STRIP OR A MINIMUM OF PACKERS TO 5MM CLEARANCE IS SPACE GUIDES...
  • Page 28 HEAVY - YOUR SAFETY LIFT WITH FIRST! CAUTION! Read this booklet carefully before installing your door Call: Garage Door Northern Ireland: 028 2565 5555 Systems Limited, 0870 242 3 242 Wakehurst Ind. Est., Ballymena, Republic of Ireland 1850 510 510 BT42 3AZ Email: info@gdsdoors.eu...

Table of Contents