Pearson CE35-T Case Operation Manual
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Pearson CE35-T Case Operation Manual

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CE35-T Case
Erector Options
Machine Operations Manual
8120 West Sunset Highway
Spokane, Washington 99224
509-838-6226/800-732-7766
Fax: 509-747-8532/www.pearsonpkg.com

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Amy Knobloch
February 18, 2025

I need the schematics

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1 comments:
Mr. Anderson
February 18, 2025

The provided context does not include detailed schematics for the Pearson CE35-T Case Erector. However, it references figures such as "Fig. 12: CE35 Case Erector - Right Side View" and "Fig. 13: CE35 Case Erector - Left Side View," which may contain schematic representations of the machine. To obtain the schematics, refer to these figures in the manual.

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Summary of Contents for Pearson CE35-T Case

  • Page 1 CE35-T Case Erector Options Machine Operations Manual 8120 West Sunset Highway Spokane, Washington 99224 509-838-6226/800-732-7766 Fax: 509-747-8532/www.pearsonpkg.com...
  • Page 2 Not limited to fines or penalties for the violation of any federal, state, or local regulations. Pearson will not be responsible for the successful operation of any of its products that have been modified in any way by anyone other than an authorized factory representative.

  • Page 3: Operator Message Boxes

    CE35-T Case Erector Options About this Manual This manual provides instruction on installation, machine safety, operation, preventative maintenance, troubleshooting and service procedures for the CE35-T Case Erector Options. Important: The features shown in this manual are standard. Customer option information is referenced in the Option section at the end of this manual.
  • Page 4 CE35-T Case Erector Options Operations Manual Warning! Avoid injury. Do NOT operate machine without all guards in place. A potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Pinch Points Any point at which it is possible for a portion of the body to be caught and injured between moving machine or equipment or work piece parts.

  • Page 5: Table Of Contents

    Operations Manual CE35-T Case Erector Options Table of Contents About this Manual ......3 Operator Message Boxes ......3 Additional inline horizontal magazine capacity .
  • Page 6 CE35-T Case Erector Options Operations Manual Machine Operation ....... . 15 How To .

  • Page 7: Additional Inline Horizontal Magazine Capacity

    Additional inline horizontal magazine capacity In This Chapter This chapter provides an equipment overview, operation instructions, how-to instructions, troubleshooting and preventive maintenance for this option to the CE35-T Case Erector. Option Overview Additional inline horizontal pullout magazine configuration 4 foot capacity with basic magazine...

  • Page 8: Installation Procedures

    The additional magazine section is installed at the factory and the entire machine is shipped intact. Machine Safety Review the Machine Safety chapter in the CE35-T Case Erector manual. Machine Operation Review the Changeover Procedures of the CE35-T Case Erector manual.

  • Page 9: Preventive Maintenance

    Operations Manual CE35-T Case Erector Options Check timing of the vacuum release. Preventive Maintenance Review the Preventive Maintenance chapter in the CE35-T manual. Service To contact our Service Department, call 800-732-7766. When prompted, enter 2 for the service department. Select the appropriate number for the Service branch you would like to contact when prompted.
  • Page 10 CE35-T Case Erector Options Operations Manual This page intentionally left blank. CE35T Options...

  • Page 11: Beacon Indicator Bank

    Beacon Indicator Bank In This Chapter This chapter provides an equipment overview, operation instructions, how-to instructions, troubleshooting and preventive maintenance for this option to the CE35-T Case Erector. Standard Option Overview Allen-Bradley Beacon Indicator Light. Beacon indicator banks may come with...

  • Page 12: Installation Procedures

    Unwrap the beacon light. Push the modules together at the alignment points and twist into the locked position. Fig. 4: Assembling the beacon light Machine Safety Refer to the Machine Safety chapter of the CE35-T Case Erector manual. CE35T Options...

  • Page 13: Machine Operation

    The warning horn may be programmed to sound for a set amount of time or remain on until the operator addresses the warning. How-To Refer to the How To chapter of the CE35-T Case Erector manual. Troubleshooting If the light fails to illuminate or flash …...

  • Page 14: Preventive Maintenance

    CE35-T Case Erector Options Operations Manual Preventive Maintenance Review the Preventive Maintenance chapter of the CE35-T Case Erector manual. Service To contact our Service Department, please call 800-732-7766. When prompted, enter 2 for the Service Department. Select the appropriate number for the service branch you would like to contact when prompted.

  • Page 15: Dual Speed

    Dual Speed In This Chapter This chapter provides an equipment overview, operation instructions, how-to instructions, troubleshooting and preventive maintenance for this option to the CE35-T Case Erector. Option Overview Dual Speed Option Programmed through HMI utilizing an inverter duty motor to select one of two customer specified preset speeds between 12 - 35 cases per minute.
  • Page 16 CE35-T Case Erector Options Operations Manual How To Refer to the How To section of the CE35-T Case Erector manual. Troubleshooting Refer to the Troubleshooting chapter of the CE35-T Case Erector manual. Preventive Maintenance Refer to the Preventive Maintenance chapter of the CE35-T Case Erector manual.
  • Page 17 CE35-T Case Erector Machine Operations Manual 8120 West Sunset Highway Spokane, Washington 99224 509-838-6226/800-732-7766 Fax: 509-747-8532/www.pearsonpkg.com...
  • Page 18 Pearson Packaging Systems will not be responsible for the unsuccessful operation of any of its products that have been modified in any way by anyone other than an authorized factory representative.
  • Page 19 Important: The CE35-T Case Erector can be either right handed or left handed. The pictures in this manual are for reference and may not reflect the hand of the purchased machine.
  • Page 20 Case Erector Operations Manual Danger! Electrocution Hazard! Lock out and tag out power before servicing. Service to be performed by qualified personnel only. Equipment can start automatically. Failure to comply will result in death or serious injury. A potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 21 Operations Manual CE35-T Case Erector Warning! Sever Hazard! Do not operate if guards are removed. Moving parts can sever hands and fingers. Do not remove guards. Read and understand machine operations manual before operating. Failure to comply could result in death or serious injury.
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  • Page 23 Operations Manual CE35-T Case Erector Table of Contents About this Manual ......3 Operator Message Boxes ......3 Machine Safety .
  • Page 24 CE35-T Case Erector Operations Manual In This Chapter ........33 Machine Controls.
  • Page 25 Operations Manual CE35-T Case Erector How to Adjust the Tape Tracking … ..... . 103 How to Adjust the Main Tape Tension Adjustment Roller … ..105 How to Adjust the Main Wipe-down Roller Tension Spring .
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  • Page 27: Machine Safety

    Never operate the machine when it is unprotected. Disconnect electrical power and air before removing any guards or shrouds or disabling any other protective device. Pearson Packaging Systems assumes no responsibility or liability for any personnel injury or equipment damage resulting from unsafe machine operation.
  • Page 28 CE35-T Case Erector Operations Manual Guard door safety interlocks - shut down machine operation when doors are opened. Fig. 1: Guard Door Safety Interlock Fig. 2: Guard Door Safety Interlock Set-up Arm Safety: Crush Hazard! Secure set-up arm before servicing machine.
  • Page 29 Operations Manual CE35-T Case Erector The set-up arm is operated through a two-position valve. When the machine is E-stopped or stopped due to a product jam, the valve controlling the set-up arm cylinder immediately shifts to exhaust the air from both sides of the cylinder. The set-up arm may lower.

  • Page 30: Machine Safety Precautions

    CE35-T Case Erector Operations Manual The set-up arm cylinder has a sensor which triggers the set-up arm alarm. The set-up arm alarm is a time-based fault alarm. If the sensor is not flagged within a certain amount of time during operation the program will register a fault alarm and shut down the machine.
  • Page 31 10. Keep the operator area clean and clear of debris such as discarded cartons or trash. 11. Troubleshoot and correct any malfunctions immediately. Call Pearson Packaging Systems Service at 800-732-7766 with any questions. 12. Do not wear loose clothing, neckties, jewelry, or other items that can be caught in moving parts or mechanisms in the machine.

  • Page 32: Personal Protective Equipment (Ppe)

    CE35-T Case Erector Operations Manual Personal Protective Equipment (PPE) Always wear your company's approved PPE while operating the CE35-T Case Erector to minimize your injury risk. Energy Shutoff Points Pneumatic Energy Isolating Valve Note: This machine is equipped with a Pneumatic Energy Isolating Valve (OSHA standard 29 CFR 1910.147).
  • Page 33 Operations Manual CE35-T Case Erector Manual air override button is provided for inspection and troubleshooting the pneumatic system. It must be deactivated in normal run mode (gage pressure will read zero). Air Dump Valve, Manual Override Button Fig. 9: Manual Air Override Button On The Air Dump Valve...

  • Page 34: Emergency Shutdown Procedures

    CE35-T Case Erector Operations Manual Emergency Shutdown Procedures In the event of an emergency, press the Emergency Stop (E-stop) button, and follow your company's Emergency Shutdown Procedures. Emergency Stop Button Emergency Stop Button Fig. 11: Operator Control Station Fig. 10: Auxiliary Operator Station...

  • Page 35: Machine Overview

    Operations Manual CE35-T Case Erector Machine Overview In This Chapter This chapter provides a machine overview, discusses machine specifications and provides a detailed operating sequence. Main Machine Assemblies and Components Overhead Transfer Horizontal Adhesive Discharge (lower transfer Magazine Station not shown) Fig.

  • Page 36: Machine Specifications

    CE35-T Case Erector Operations Manual Setup Pickoff Horizontal Assembly Assembly Magazine Fig. 13: CE35 Case Erector - Left Side View Machine Specifications Important: This machine is equipped for a specific case size range; refer to Table 1 & 2. Table 1: Erected and Knocked-down Case Size Ranges for CS35 Standard Tape...
  • Page 37 Operations Manual CE35-T Case Erector Standard Electrical Specifications Voltage Phase KVA (@ std. voltage) 230/460 8.00 Compressed Air Consumption SCF/Cycle @ 80 PSI per cycle @ 5.5 bar 0.744 0.021 Machine Footprint Overall Machine Machine Magazine Machine Shipping Speed Length...
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  • Page 39: Installation

    Note: If the machine arrives with change parts, unpack the box carefully and identify all parts. Notify Pearson's Service Department at 800-732-7766 if parts are missing. Unpacking and Moving the Machine After inspecting the machine, use a fork lift or electric pallet jacks to slide the skidded machine to the work location.

  • Page 40: Leveling The Machine

    CE35-T Case Erector Operations Manual Failure to properly lift the machine may result in damage to the machine, serious personal injury or death. Important: If using a chain hoist or forklift, check that the chain or forks bear against machine mainframe only. Do not apply any undue pressure to other machine parts, especially electrical cords or conduit.

  • Page 41: Pre-Run Preparation

    Operations Manual CE35-T Case Erector Pre-Run Preparation Remove the protective coating applied prior to machine shipping. Use a clean rag to remove this coating from shafts and other bare metal parts. Check for any loose bolts, nuts or fastenings. Tighten as necessary.

  • Page 42: Final Checks

    CE35-T Case Erector Operations Manual Air Supply The machine requires a clean, dry air supply with a constant pressure of 80 PSI. The volume of air required is 0.744 SCF/Cycle at 80 PSI. Note: This machine is equipped with an electrical air supply and dump valve. Pressing the E-stop button exhausts compressed air in the machine circuit.

  • Page 43: Operating Sequence

    Operations Manual CE35-T Case Erector Operating Sequence In This Chapter This chapter provides a detailed sequence of machine operation. Machine Operating Sequence Knocked down blanks are stacked on edge on the bed of the case magazine. Vacuum cups mounted on the pickoff arm grab one knocked down blank from the magazine.
  • Page 44 CE35-T Case Erector Operations Manual The pickoff arm pulls the knocked down blank into the setup area with the leading edge constant. Pickoff Arm KD Blank Fig. 19: Blank Placed into Set-Up Area The pickoff arm retracts, and the setup arm grabs the case.
  • Page 45 Operations Manual CE35-T Case Erector The lower major flap kicker retracts Fig. 21: Lower Major Flap Kicker The Set-up Arm pulls the upper major flap into position. Lower vacuum cups hold the lower major flap in position. b. This action opens and positions the major flaps.
  • Page 46 CE35-T Case Erector Operations Manual Kickers close the leading and trailing minor flaps. The flight lugs move the case to the plows. The Lower Major Flap Kicker actuates to contain the minor flaps. Set-Up Arm Kicker Fig. 24: Kickers closing Minor Flaps 10.
  • Page 47 Operations Manual CE35-T Case Erector 12. The case is driven off the sealing station by the flight lugs. 13. As the case exits the sealing area it is tipped 90 degrees onto the customer conveyor by a non-powered tip-off. M-CE35T-2c Horiz Mag...
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  • Page 49: Machine Operation

    Operations Manual CE35-T Case Erector Machine Operation In This Chapter The CE35 Case Erector erects flat blanks into cases at a rate of up to 35 cases per minute. This chapter gives the steps, procedures and equipment necessary to operate the CE35-T Case Erector.

  • Page 50: Machine Controls

    CE35-T Case Erector Operations Manual Machine Controls Safety: Always wear appropriate PPE when operating this machine. Operator Control Station The operator control station has the controls that start or stop machine operation and stop the Case erector in the event of an emergency.

  • Page 51: Running The Machine

    Operations Manual CE35-T Case Erector Running the Machine Pre-Run Steps/ Entanglement Hazard! Keep hands clear. Failure to comply could result in death or serious injury. Load knocked down blanks in the magazine with the bottom flaps toward the hot melt adhesive side of the...
  • Page 52 CE35-T Case Erector Operations Manual Load the blanks so the first group of blanks (approximately eight) are vertical between the blank stripper clips. Allow the rest of the blanks to rest at an angle against the first vertical blanks. Fig. 28: Angled and Vertical Blanks In Magazine...

  • Page 53: Machine Startup

    Verify all employees, other than the operator, are clear. Ensure all operators are wearing the appropriate protective gear. Pearson Packaging Systems assumes no responsibility for any injury to personnel or damage to equipment. Ensure all guard doors are closed.

  • Page 54: Performance Checks

    CE35-T Case Erector Operations Manual Press the Cycle Start Button to start the cycle. Observe the operation and output of the product. Make any necessary adjustments; refer to the Changeover chapter in this manual. Warning! Crush and Cut Hazard! Keep clear of the setup arm when entering.

  • Page 55: Machine Shutdown

    Operations Manual CE35-T Case Erector Machine Shutdown Emergency Shutdown Press any one of the “Emergency Stop” red pushbuttons. All operating power is immediately cut and the air is “dumped” (all operating lamps go out). Note: Suddenly stopping the machine in this manner will not damage the equipment.

  • Page 56: Product Clean Out

    CE35-T Case Erector Operations Manual Product Clean Out To clean out product currently in the machine in preparation for changeover. E-Stop the machine. Open the guard doors. Raise the set-up arm and insert the “key” through the front keyhole slot, through the slotted framework of the set-up arm, then through the back keyhole slot.
  • Page 57 Operations Manual CE35-T Case Erector The set-up arm cylinder has a sensor which triggers the set-up arm alarm. The set-up arm alarm is a time-based fault alarm. If the sensor is not flagged within a certain amount of time during operation the program will register a fault alarm and shut down the machine.
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  • Page 59: Changeover Procedures

    Operations Manual CE35-T Case Erector Changeover Procedures In This Chapter This chapter provides instructions for adjusting the CE35-T Case Erector and changing over from once case size to another. Important: Scales and pointers reference case dimensions on most adjustments but not all. The Flap Kicker and Compression Ram scale settings are reference settings and do not reflect any case dimension.

  • Page 60: Setup Arm E-Stop/Machine Jam Safety

    CE35-T Case Erector Operations Manual Setup Arm E-Stop/Machine Jam Safety Warning! Cut and Crush Hazard! Keep clear of set-up arm when entering. Consult the machine operations manual for proper procedures before clearing a jam or making adjustments. Failure to comply could result in serious injury.

  • Page 61: Machine Constants

    Operations Manual CE35-T Case Erector Machine Constants The trailing minor flap kicker, in the extended position, is the machine constant position for the flap scoreline. When making adjustments to the main machine, erect a blank in the machine at the setup arm between the flap rail and the long rail.

  • Page 62: Machine Adjustments

    CE35-T Case Erector Operations Manual Machine Adjustments Magazine Side Guides Long Side Guide or Magazine Side Guide Short Side Guide Fig. 36: Magazine Side Guides Long & Short Side Guides: To sim plify the magazine load ing pro cess, the...
  • Page 63 Operations Manual CE35-T Case Erector Magazine Side Guide (long side guide) Loosen the quick-release handles Slide the magazine side guide to the appropriate dimension of the case (either constant side or non-constant side). See Panelview case setup values for scale settings on pre-tested cases.
  • Page 64 CE35-T Case Erector Operations Manual Short Side Guide Loosen the quick-release handles Slide the short side guide to the appropriate dimension of the case (either constant side or non-constant side). See Panelview case setup values for scale settings on pre-tested cases.
  • Page 65 Operations Manual CE35-T Case Erector Magazine Holddown Wheel Personnel must use a suitable platform when adjusting the magazine hold-down. Customer is responsible for providing the platform. Place the blank on the hopper deck with the man u fac turer’s joint facing out (towards the vacuum cups) and the end panel of the case at the Magazine deck looking at the case from the setup area.
  • Page 66 CE35-T Case Erector Operations Manual Magazine Pick-off Arm Vacuum Cups Adjust the placement of the vacuum cups on the minor panel Loosen the small hand knobs. Slide the vacuum cup on the shaft to the desired position. Tighten the hand knob.

  • Page 67: Extended Magazine

    Operations Manual CE35-T Case Erector Extended Magazine An extension can be added to the standard horizontal magazine for added blank capacity. Fig. 43: Extended Horizontal Magazine Adjustments are the same with the side guide lining up with the standard side guide.
  • Page 68 CE35-T Case Erector Operations Manual Flap Rail Fold Side For cases previously run, refer to the View Setup Values PanelView screen in the PanelView for scale settings. Loosen the quick-release handles at each end of the Flap Rail. The quick-release handles are located by the tape head and the magazine.
  • Page 69 Operations Manual CE35-T Case Erector Make sure the case scoreline is aligned with the machine scoreline constant, see pg 41. Adjust the flap rail to the blank allowing 1/8" clearance. Retighten the quick-release handles. M-CE35T-2c Horiz Mag 3/2/2010...
  • Page 70 CE35-T Case Erector Operations Manual Leading Minor Kicker For cases previously run, refer to the View Setup Values PanelView screen for scale settings. Loosen the quick-release handle. Slide the leading minor kicker up- or downstream to the appropriate scale setting.
  • Page 71 Operations Manual CE35-T Case Erector Trailing Minor Kicker For cases previously run, refer to the View Setup Values PanelView screen for scale settings. Loosen the quick-release handle. Slide the trailing minor kicker up- or downstream to the appropriate scale setting.
  • Page 72 CE35-T Case Erector Operations Manual Overhead Flight Assembly For cases previously run, refer to the View Setup Values PanelView screen in the PanelView for scale settings. Use the adjusting ratchet located on top of the machine to raise and lower the overhead flights.
  • Page 73 Operations Manual CE35-T Case Erector Setup Arm E-Stop/Machine Jam Safety Warning! Cut and Crush Hazard! Keep clear of set-up arm when entering. Consult the machine operations manual for proper procedures before clearing a jam or making adjustments. Failure to comply could result in serious injury The set-up arm is operated through a two-position valve.
  • Page 74 CE35-T Case Erector Operations Manual Setup Arm Warning! Cut and Crush Hazard! Keep clear of set-up arm when entering. Consult the machine operations manual for proper procedures before clearing a jam or making adjustments. Failure to comply could result in serious injury.
  • Page 75 Operations Manual CE35-T Case Erector For initial setup, erect a case at the setup area. Loosen the two quick-release handles. Slide the arm up or down to the top of the case. The scale setting should reflect the case width dimension.
  • Page 76 CE35-T Case Erector Operations Manual Long Rail Setting (Open Depth Rail) For cases previously run, refer to the View Setup Values PanelView screen in the PanelView for scale settings. Note: Open depth of the case is top flaps open, bottom flaps closed.
  • Page 77 Operations Manual CE35-T Case Erector Tape Head Refer to the View Setup Values PanelView screen for scale settings. Adjust the pressure sensitive tape unit according to the width of the case. Fig. 56: Pressure Sensitive Tape Quick-Release Handle and Scale Turn the adjusting handle to raise or lower the tape head to the appropriate scale setting.
  • Page 78 CE35-T Case Erector Operations Manual Case Discharge Stop Note: This is not a scaled adjustment. Loosen the two quick-release handles. Slide the stop to a position where the case is stopped and tips off easily. Tighten the quick-release handles. Quick-Release...
  • Page 79 Operations Manual CE35-T Case Erector Tipoff Backstop Note: This is not a scaled adjustment. Adjust the tip-off backstop for the length of the case. Loosen the quick-release handles. Slide the tip-off backstop into the appropriate position according to the size of the erected case.
  • Page 80 CE35-T Case Erector Operations Manual Tip-off Guide Note: This is not a scaled adjustment. Loosen the quick-release handles. Slide the tip-off guide into the appropriate position according to the size of the erected case. Tighten the quick-release handles. Tip-off Guide Fig.
  • Page 81 Operations Manual CE35-T Case Erector Box Guide Note: This is not a scaled adjustment. The box guide should be adjusted so it supports the case past the compression station. When the case is almost to the tipoff backstop, the trailing edge of the case should go past the box guide allowing it to roll out and drop onto the discharge conveyor.
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  • Page 83: Human-Machine Interface (Hmi)

    (such as servo motor parameters). This section is intended to describe the screens and functions specific to the Pearson Packaging Systems CE35-T Case Erector. Fig. 63: Allen-Bradley PanelView Plus For technical information about the...

  • Page 84: Hmi Display Screens

    CE35-T Case Erector Operations Manual HMI Display Screens Alarm Description The alarm description screen lists all the alarms on the machine. If there is an alarm present on the machine, you cannot scroll through this list; the cause of the active alarm must be cleared before continuing.
  • Page 85 Operations Manual CE35-T Case Erector Press Screen Select to go to the screen select screen. Alarm History The Alarm History screen displays the causes of up to 99 machine alarms, from most recent to oldest in the top portion of the screen.
  • Page 86 CE35-T Case Erector Operations Manual Alarm Status The Alarm Status screen is a data collection screen which accumulates frequency and cumulative time the current alarm was active. The top portion of the screen lists the current alarm condition. The first column shows the number Fig.
  • Page 87 Operations Manual CE35-T Case Erector Case Size Select The Case Size Select screen allows the operator to scroll through case sizes to select the size to run. Scroll to the desired case size. Press Enter to select the case size.
  • Page 88 CE35-T Case Erector Operations Manual Cycle Counter The cycle counter screens displays the number of machine cycles run. Press Manual Screen to go to the manual screen. Press Screen Select to go to the screen selection screen. Fig. 68: Cycle Counter Screen...
  • Page 89 Operations Manual CE35-T Case Erector Enter Setup Values The enter setup values screen allows the operator to change the setup values for certain setup points. The Reference Value display indicates the factory setting for the selected setup value. Press the directional buttons to scroll Fig.
  • Page 90 Fig. 70: Log In Screen The OEM level of access is the highest for the Pearson Service Technicians. Log In Procedure: Note: You can log in using the Log In screen or on the individual HMI screens that require a log in there will be a log in button.
  • Page 91 Operations Manual CE35-T Case Erector Main Operator Screen The Main Operator Station screen is the display shown on the HMI during normal machine operation. When first accessing the HMI the Log In screen will appear. Enter your log in information. Once the operator is logged in the screen in Fig.
  • Page 92 CE35-T Case Erector Operations Manual Manual Control Screen This screen allows the operator to manually jog the main flights. Press the Jog Main Flights button. The center display will read “main flights jogging.” When Jog Main Flights button is no longer being pressed the center display Fig.
  • Page 93 Press Main Screen to go to the Main Operator screen. Press screen Select to go to the Screen Select screen. Note: If the password is lost or forgotten, call the Pearson Packaging Service Department at 800-732-7766 for assistance. M-CE35T-2c Horiz Mag 3/2/2010...
  • Page 94 CE35-T Case Erector Operations Manual Phase Manager Display - Auto The Phase Manager Monitor screen displays a flow chart of the various machine functions while the machine is in auto mode. Each circle on the flow chart will illuminate as that function happens.
  • Page 95 Operations Manual CE35-T Case Erector Phase Manager Display - Semi-Auto The Phase Manager Monitor screen displays a flow chart of the various machine functions while the machine is in semi-auto mode. Each circle on the flow chart will illuminate as that function happens.
  • Page 96 CE35-T Case Erector Operations Manual Phase Manager Display - Manual The Phase Manager Monitor screen displays a flow chart of the various machine functions while the machine is in manual mode. Each circle on the flow chart will illuminate as that function happens.
  • Page 97 Operations Manual CE35-T Case Erector Register Screen The register screen values are variables for each case. These include timer and counter settings specific to each case size, and dimensions. When there are slight variations in stock these values sometimes need to be Fig.
  • Page 98 CE35-T Case Erector Operations Manual Screen Select Screen The screen select screen is used to access the different screens described here for operation, setup, and diagnostic/ service purposes. Use the up/down arrows to scroll to the desired screen, then press Enter ( ) to go to that selection.
  • Page 99 Operations Manual CE35-T Case Erector Speed Selection The speed selection screen lists the high and low speed options for the machine. The bottom center section of the main operator screen will show which speed is currently selected. Use the directional keys to scroll up or down the list.
  • Page 100 CE35-T Case Erector Operations Manual System Functions The system functions screen allows the operator to manually manipulate several machine functions. Press the Dry Cycle On button to turn the dry cycle mode on. Press the Dry Cycle Off button to turn the dry cycle mode off.

  • Page 101: Preventive Maintenance

    Operations Manual CE35-T Case Erector Preventive Maintenance In This Chapter This chapter provides information on daily and weekly machine preventive maintenance. Danger! Electrocution Hazard! Lock out and tagout power before servicing. Service to be performed by qualified personnel only. Equipment can start automatically.

  • Page 102: Prevention Of Early Oxidation

    CE35-T Case Erector Operations Manual Prevention of Early Oxidation To prevent early oxidation, use a soft, clean cloth to apply light-weight, food-grade oil to the unpainted machine and metallic machine components on a monthly or as needed basis, dependent upon machine use and humidity level of the environment.

  • Page 103: Equipment Maintenance Schedule

    Operations Manual CE35-T Case Erector Equipment Maintenance Schedule Frequency Maintenance Item Maintenance Action Inspect the air cylinder Hourly Rebuild or replace as necessary. for plugs and leaks. Check that air pressure is regulated to 80 psi. If not, contact your Check the Air Prep Unit.
  • Page 104 CE35-T Case Erector Operations Manual (Table continued from previous page.) Frequency Maintenance Item Maintenance Action Inspect the air and vacuum piping Clean and/or replace defective for plugs and leaks. hoses. Inspect the cam followers and Replace worn cam followers and/or bushings for excessive wear.

  • Page 105: Lubrication Schedule

    Operations Manual CE35-T Case Erector Lubrication Schedule Excess or spilled lubricants can cause package damage. Spilled lubricants must be cleaned up to prevent slips or falls by personnel which may result in serious injury. Over-lubricating is harmful to most parts.
  • Page 106 CE35-T Case Erector Operations Manual Lubrication Type/ Frequency Location Special Instructions Use a non-detergent petroleum base oil (SAE 30 or 40 weight for temperatures from 40 to 120 Moving Roller Chain degrees F). Apply with a brush or spout can to the outside plate and inside plate edges.
  • Page 107 Operations Manual CE35-T Case Erector Lubrication Type/ Frequency Location Special Instructions Mobilith AW2 or Mobilith SHC U-Joint Assembly 220 grease (or equivalent). (Overhead Flight) Zerk fittings on each rod end. Monthly Fig. 83: Three Points on Universal Joint Use Fel Pro C5A Anti-Seize or...
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  • Page 109: Troubleshooting

    Operations Manual CE35-T Case Erector Troubleshooting In This Chapter This chapter provides troubleshooting scenarios and possible solutions. If the information provided in this chapter does not resolve or provide a resolution for the machine issue being Note: experienced, please contact our Service Department at 800-732-7766.
  • Page 110 CE35-T Case Erector Operations Manual Troubleshooting Problem Possible Solution Ensure all guard doors are closed securely. Check guard door interlocks to ensure circuits are being completed. If machine does not start … Check that all E-stop buttons are reset (pulled out).
  • Page 111 Check both ends of the HMI cable to verify it is not loose or unplugged. If the HMI is offline … Check HMI set up for communications baud rate. Rate should equal 9600. Consult Pearson Service Dept for instructions on accessing HMI Set up.
  • Page 112 CE35-T Case Erector Operations Manual Troubleshooting Problem Possible Solution Check the vacuum system for clogging. Check vacuum cups; replace if worn. If the blanks from the magazine feed do not pull off Check the adjustment of the magazine side guides.
  • Page 113 Operations Manual CE35-T Case Erector Troubleshooting Problem Possible Solution Check that the vacuum cups are not worn, torn, or plugged. Check that the vacuum generators are not plugged. Check the air supply to the cylinder. If the flaps are not separating …...
  • Page 114 CE35-T Case Erector Operations Manual Troubleshooting Problem Possible Solution Verify the sensors are not misaligned, malfunctioning or dirty Verify the timing in the PLC is properly adjusted. To clear a jam at Set-up, open the guard door. If the cases fail to Set-Up …...
  • Page 115 Operations Manual CE35-T Case Erector Troubleshooting Problem Possible Solution Check adjustments on the tip-off guides and back stop. If the case does not tip-off or jams at the discharge end … Verify the case is sealed. Check the High Level Discharge sensor.
  • Page 116 CE35-T Case Erector Operations Manual This page intentionally left blank. 3/2/2010 M-CE35T-2c Horiz Mag...

  • Page 117: How To

    Operations Manual CE35-T Case Erector How To How to thread the Tape Head … Avoid the cutter knife blade that is mounted between the two rubber contact rollers. Note the location of this knife blade prior to handling the tape head or threading the tape. Failure to do so may result in serious injury.

  • Page 118: How To Adjust The Tape Holder Or Mandrel Hub Brake

    CE35-T Case Erector Operations Manual Fig. 84: Threading the Dekka Tape Head How To Adjust the Tape Holder or Mandrel Hub Brake … The adjustable friction brake is used to prevent over-spin of the tape roll that in Note: turn causes backlash of the tape.

  • Page 119: How To Adjust The Tape Tracking

    Operations Manual CE35-T Case Erector Note: Some tapes unwind very easily. tension may have to be increased to ensure smooth tape application. How to Adjust the Tape Tracking … To gain a small amount of side-to-side position adjustment of the tape hold, release the stem nut on the tape centering adjustment.
  • Page 120 CE35-T Case Erector Operations Manual Note: The stem nut is located on the back of the tape support arm. Turn the stem nut to adjust. b. Lock the stem nut following adjustment. To adjust the tape tracking, release the two bolts that secure the arm to the side plate.

  • Page 121: How To Adjust The Main Tape Tension Adjustment Roller

    Operations Manual CE35-T Case Erector How to Adjust the Main Tape Tension Adjustment Roller … Note: Adjustment of the Main Tape Tension Roller affects the amount to "pull" on the tape (i.e., more "pull" is necessary for heavier, corrugated packages and less for lighter, corrugated packages).

  • Page 122: How To Maintain And Care For The Dekka Tape Head

    CE35-T Case Erector Operations Manual How To Maintain and Care For the Dekka Tape Head … Lubrication Schedule Lubricate the felt pad, located on the inside of the knife guard cover, every few days. This will prevent adhesive build-up and lengthen the life of the cut-off knife.
  • Page 123 Operations Manual CE35-T Case Erector If there is lengthwise wrinkling resulting in poor coverage and poor adhesion … Verify the tape head is not too high above the box. Adjust the tape head so it is approximately 1/8" or less away from the box.
  • Page 124 CE35-T Case Erector Operations Manual Check for excessive tape tension. Loosen the one-way clutch tension at main tape tension adjustment. Verify the cut-off knife blade is not dull. Replace the cut-off knife, if necessary. Check the tape quality and suitability for application.
  • Page 125 Operations Manual CE35-T Case Erector If the tape had peeled back the top corner(s) fo the major flaps on the leading edge of the box … Verify excessive wipe-down roller pressure is not causing the end wall of the box to collapse.
  • Page 126 CE35-T Case Erector Operations Manual If the tape end is folded over on itself (stuck sticky side to sticky side) ... Check for excessive tape tension. Pull the tape by hand to ensure it does not require excessive force to unwind.

  • Page 127: How To Adjust The Magazine Advance Sensors

    Operations Manual CE35-T Case Erector How to Adjust The Magazine Advance Sensors … When the Cycle Start/Stop button is pressed, the pick-off magazine ad vance cyl in der ad vances two times for ev ery cy cle of the ma chine and will ad vance on the pull out of a blank and dur ing the drop off of the blank.
  • Page 128 CE35-T Case Erector Operations Manual Sensors shoot at an gles to each other, cross ing beams at 4" (102 mm) to 5" (127 mm) from the cor ners of the blanks. Pick-off Magazine Full Load Magazine Full PE2 Fig. 87: Magazine Advance Sensors The Pick-Off Magazine Full PE3 sensor shoots at the sin gle blank (rear cor ner).
  • Page 129 Operations Manual CE35-T Case Erector 13. If the sensors need to be moved, loosen the at tach ment bolts. 14. From the front edge of the sensor mount to the center of the bolt on the sensor bracket (approximately 7 to 7 ½”) position the Load Magazine Full PE2 sensor.

  • Page 130: How To Check The Hopper Pullout Assembly And Flight Timing

    CE35-T Case Erector Operations Manual How To Check the hopper pullout assembly and flight timing … Using the manual control screen in the HMI, jog the face on the lower flight lug to the timing mark. Timing Mark Face on the Lower Flight Fig.

  • Page 131: How To Retime The Hopper Pullout Assembly To The Flight Timing

    Operations Manual CE35-T Case Erector How To Retime the hopper pullout assembly to the flight timing … Turn off main power, turn off air supply and follow lock out/tag out procedures before making any adjustments to this machine. Using the manual control screen in the HMI, jog the hopper pullout arm to a 90-degree vertical position.
  • Page 132 CE35-T Case Erector Operations Manual Manually adjust the face on the lower flight lug so that it is flush with the timing mark. Replace the master link in the flight drive chain; reposition the chain and tighten the idler. Note:...

  • Page 133: How To Change An Existing Case Size In The Panelview

    Operations Manual CE35-T Case Erector How to Change an Existing Case Size in the PanelView … From the main operator screen, press Screen Select to view the screen select screen. Fig. 93: Main Operator Screen From the screen select screen, navigate to the case size select screen.
  • Page 134 CE35-T Case Erector Operations Manual In the enter setup values screen, ensure the case size selected in step 3 is displayed on the screen as the current case size. Take a case blank and begin adjusting the machine, using the Changeover chapter in this manual as a reference.

  • Page 135: How To Replace The Primary Belt

    Operations Manual CE35-T Case Erector How to Replace the Primary Belt … Remove the guard. Jog the machine until the pick-off arm reaches the maximum rearward extension at the magazine. Remove the connecting pin that attaches the arms to the pick-off carriage.

  • Page 136: How To Replace The Secondary Belt

    CE35-T Case Erector Operations Manual How to Replace the Secondary Belt … Jog the machine until the pick-off arm reaches the maximum forward extension away from the magazine. Remove the connecting pin. Loosen the 2 adjusting/tensioning idlers. Install the new belt.

  • Page 137: Service

    Part Replacement Note: Determine if part removal is absolutely necessary before dissembling any portion of the CE35-T Case Erector. Refer to "Troubleshooting", for more information. Safety: Before performing any machine adjustment or maintenance, close the Pneumatic Energy Isolating Valve and the Electrical Disconnect. Follow your company's lock out tag out procedures.

  • Page 138: Parts Lists

    Operations Manual Parts Lists Standard Purchased Parts When available, Pearson Packaging Systems provides vendor data sheets to aid in identifying, servicing, and replacing standard purchased parts. Recommended Spare Parts List The Recommended Spare Parts (RSP) list for each machine is included in this manual. You can purchase the RSP at any time.

  • Page 139: Bill Of Material

    Operations Manual CE35-T Case Erector Warranty Replacement Parts To order parts under warranty, follow the steps above and provide the following information: Serial number of the machine or original part P.O. #. b. Pearson part number. Quantity required. d. Description of failure or justification for warranty replacement.
  • Page 140 Part Num ber The part number for each machine component is included on the list. Use this part number when ordering spares from Pearson Packaging Systems, 800-732-7766. Quan tity Indicates the total quantity of parts required. Part De scrip tion A brief description of the part, its size, color, material, etc.

  • Page 141: Abbreviations

    Operations Manual CE35-T Case Erector Abbreviations Approx.: Approximately CSL: Constant Scoreline FBA: Fibre Box Association Fig. : Figure FOLF: Full Over Lap Flap Hi-Cap Mag. : High Capacity Magazine HP: Horsepower hr: Hour HSC: Half Slotted Case HZ: Hertz KD: Knocked down max.: Maximum...

  • Page 142: Glossary

    CE35-T Case Erector Operations Manual Glossary Air Prep Unit: The air prep unit consists of a Lock out Valve, integral Filter Regulator, Soft Start Valve and an Exhaust Valve. The unit is used to filter and regulate the incoming compressed air to the rest of the system. The Soft Start Valve will slowly build the air pressure during startup.
  • Page 143 Operations Manual CE35-T Case Erector Main Air Filter/ Regulator (Combo): Protects machine components by filtering and regulating the air going into the machine. Acts as a water trap and needs to be drained and/or cleaned periodically. Main Air Regulator: The main air regulator is an adjustable device attached to the air source of the machine.
  • Page 144 CE35-T Case Erector Operations Manual Slow Build Valve: Prevents a surge of high pressure air during machine start-up. During start-up, air is allowed to enter the system slowly. When the system air builds enough pressure, the valve shifts and allows full volume through.

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