Table of Contents
Summary of Contents for VAN WAMEL Perfect ZF2
- Page 1 Version V.03 Owner's manual Manuel d'instruction Uw PERFECT dealer Van Wamel B.V. +31 (0) 487 59 29 44 www.perfectvanwamel.com Energieweg 1, 6658 AE perfect@vanwamel.nl Beneden Leeuwen parts@vanwamel.nl The Netherlands Van Wamel B.V.
- Page 3 Broyeur Déportable Articulé Type ZF2 Version V.03 01-01 2018 Instruction manual, page 3 and following Part list, page 100 and following Manuel d'instruction, page …. et suivant Pièces de rechange, page 100 et suivant © Copyright 01-01 2018 Van Wamel B.V.
- Page 5 We advise you to write the model name and serial number (see number plate on machine) on the Declaration of Conformity (chapter 1.14 page 19) We wish you every success with your ‘PERFECT‘ flail mower! © Copyright 01-01 2018 Van Wamel B.V.
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Page 7: Table Of Contents
◼ Contents 1. I ..............................6 NSTRUCTION MANUAL 1.1 General information ............................. 6 1.1.1 Machine identification ..........................6 1.1.2 The permitted application ........................... 6 1.2 Precautions ................................7 1.2.1 General Precautions ............................ 7 1.2.2 P.T.O. driven machine ..........................7 1.2.3 Service ................................ -
Page 8: Instruction Manual
1. Instruction manual SAFETY INSTRUCTIONS In this manual all subjects concerning the users and/or bystander safety are marked with the attention symbol as printed here above. Any person using this equipment should be notified of these instructions and precautions. General information 1.1.1 Machine identification This instruction manual and parts list relates to the “PERFECT”... -
Page 9: Precautions
MAIN PRECAUTION Every time before you take the machine in service you must check the machine and the tractor on all safety precautions. 1.2 Precautions 1.2.1 General Precautions The warning decals on the machine give you important assignments how to use the machine (see also chapter 1.10). -
Page 10: Service
disengaged, the motor shut-off and the tractor key is pulled out. 14. The disconnected P.T.O. shaft must by ‘stored” by the corresponding chain. 15. After you have disconnected the P.T.O. shaft you must replace the tractor P.T.O. shaft cover directly 1.2.3 Service During adjustment-, cleaning- and service-work, but also when you have to remove an object out of the machine... -
Page 11: Hydraulically
Optionally, the ZF2-210 or -240 mower can be equipped with a so-called hydro-lift frame. The suspension trestle can be lifted on one side by means of a hydraulic cylinder. This raises the gearbox / drive side of the cutting head ± 300mm. This can be very practical when mowing a shallow ditch / short slope. -
Page 12: Cutting Height
remove the spring housing add or take away as many spring washer as you like re-assemble all the parts in the opposite way Mower is now ready for service. 1.4.4 Cutting height You can adjust the cutting height by moving the upper bolts of the rear roller The upper hole in the frame will give you the lowest cut ±... -
Page 13: Overload Coupling
1.4.8 Overload coupling To absorb extreme resistances from the flail shaft without damaging the gearbox, a flexible element is mounted between the gearbox and flail shaft. This also absorbs the alignment difference between the gearbox and flail shaft. The maximum tolerance is 1 mm in line with the axes and a maximum angle of 1 °... -
Page 14: Power Belt
*** Note: Allow the oil enough time to sink through the bearings. Wipe off excess oil to prevent it reaching the V-belts as oil and grease cause unnecessary slipping and extra wear. To replenish or replace the correct oil for a ZF2-150, -180, -210, if possible Mobil EP 320 or an equivalent oil. ISO 12925-1 Type CKC Viscosity base oil at 40°C 320 Cst. -
Page 15: Flails
1.9 Flails 1.9.1 General • Only using Original Perfect Parts will assure you of a safe service of the flail mower. • Every time before the machine is taken in service the flails should be checked. Are no flails lost? Replace the flails if necessary by original Perfect parts, see also chapter 1.7.3. -
Page 16: Overloading Clutch P.t.o. Shaft
1.10.2 Overloading clutch P.T.O. shaft To ensure correct functioning, friction clutches must be relieved prior to first time use and after lengthy periods of non- use. To this end, the friction linings must be relieved of pressure and the clutch turned manually. Notes on relieving of Type K96: •... -
Page 17: Replacement Of Bearing Bushings
1.10.7 Replacement of bearing bushings. Please see also page 105 and pictures here below. • Put the new bushing in the flange of the main support frame • Drill a hole ø 3 mm in the bushing / flange (picture nr. 1) •... -
Page 18: Important Advises
• wipe-off excess grease to prevent it reaching the V-belts as oil and grease cause unnecessary slipping and extra wear. If possible lubricate with Total Lical EP/ ELF EPEXELF 2 or an equivalent grease. Viscosity base oil 40°C 190 - 220 Cst. Thickener Lithium/Calcium compatible. -
Page 19: Failure Table
1.12 Failure table As a result of normal use, parts will be wear out. (for example Flails and V-belts). Pay Attention: only use original "Perfect" parts that are listed in the parts book. Failure Causes Solution Strong vibration and too much Flails not evenly worn out Change flails, complete with bolt and noise... - Page 20 out, power transmission isn’t Pulleys not correct in line Align the pulleys correctly optimal) Cutting height too low adjusted Check rear roller adjustment and change that when necessary Gearbox overheated Oil level low Olie tot pijp aanvullen Oil too old Tandwielkast reinigen en olie verversen Flail rotor / machine is...
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Page 21: Safety Decals
1.13 Safety decals Nr. 50 + Nr. 51 Nr. 53 + Nr. 54 Figure 1, Position of the safety stickers. Nr. 50, Carefully read instruction manual before handling the machine. Observe instructions and safety rules when operating. Wait until machine components have completely stopped before touching them. - Page 22 EG-Declaration of Conformity for machinery in accordance with the Machine Directive II A Van Wamel B.V. Energieweg 1 6658 AE Beneden-Leeuwen The Netherlands Tel. : + 31 487 592944 : + 31 487 592970 perfect@vanwamel.nl Email flail mower Declare under our sole responsibility that the following product...
- Page 23 Spare Parts list / Pièces de Rechange Version V.03 01-01 2018 Schematic assembly drawings, part numbers and description Dessins schématiques avec numéros et désignation des pièces • E • Assembly ............Vue d'ensemble ..........101 • 3-Point offset set ..........Attelage 3-points ........... 102 •...
- Page 25 Det. Nomenclature ZF2-150 ZF2-180 ZF2-210 ZF2-240 Qty. Klepelas -Flail rotor -Schlegelwelle -Rotor .......... Page 108 Page 108 Page 108 Page 108 2 Loop rol -Roller -Laufwalze -Rouleau ........... Page 109 Page 109 Page 109 Page 109 Aandrijving -Drive line -Antrieb- Transmission - Transmisión ....Page 105 Page 105 Page 105 Page 105...
- Page 39 Det. Nomenclature ZF2-150 ZF2-180 ZF2-210 ZF2-240 Qty. 1 Klepelas - Flail rotor - Schlegelwelle -Rotor, incl. 30 + 31 ...... 1 4.15450 4.15451 4.15452 4.15453 ···················· ··························· Klepel - Flail - Schlegel -Marteau 0,8 kg 3.13665 ..........3.13665 Klepel - Flail -Schlegel - Marteau 0,8 kg ..........
- Page 49 Det. Nomenclature ZF2-150 ZF2-180 ZF2-210 ZF2-240 Qty. 4.15454 4.15455 Klepelas 4.15456 4.15457 ..........Klepel -Flail -Schlegel - Marteau 2,2 kg 3.11624 ..........Klepel - Flail - Schlegel -Marteau 2,2 kg 3.11624 ......... .
- Page 57 Det. Nomenclature Qty. ZF2-150 ZF2-180 ZF2-210 ZF2-240 1 Stelschroef -Screw -Gewindestift -Vis MB x 20 ........3.03343 3.03343 3.03343 3.03343 2 Naaf -Hub - Nabe - Moyeu ..............4.15986 4.15986 4.15986 4.15986 3+30 Bout+ moer - Bolt + nut -Schraube + Mutter -Boulen + Ecrou Set à 6 pieces ....................
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