SKV-tec SKV-NS Series Installation And Operating Instructions Manual

SKV-tec SKV-NS Series Installation And Operating Instructions Manual

Side channel vacuum pumps/compressors

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Installation- and Operating Instructions
Side Channel Vacuum Pumps/Compressors
Series SKV-NS / SKV-ND / SKV-NDF
Series SKV-HS / SKV-HD / SKV-HT
High quality – Fair prices
SKV-tec GmbH
Forchheimer Str. 4
91338 Igensdorf
Germany
Tel.: +49 (0) 9192 – 99 53 14
Fax: +49 (0) 9192 – 99 52 68
www.skv-tec.de
info@skv-tec.de
Status: 07/2018

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Summary of Contents for SKV-tec SKV-NS Series

  • Page 1 Installation- and Operating Instructions Side Channel Vacuum Pumps/Compressors Series SKV-NS / SKV-ND / SKV-NDF Series SKV-HS / SKV-HD / SKV-HT High quality – Fair prices SKV-tec GmbH Forchheimer Str. 4 91338 Igensdorf Germany Tel.: +49 (0) 9192 – 99 53 14 Fax: +49 (0) 9192 –...
  • Page 2: Table Of Contents

    SKV-tec GmbH Operating Instructions Index 1 Important basic information........................3 1.1 Definition............................3 1.2 Safety instructions.......................... 3 2 Safety..............................4 2.1 Intended use..........................5 2.2 Potential misuse..........................5 2.3 General safety instructions......................5 2.4 Residual risks..........................6 3 Design and function..........................7 3.1 Nameplate............................
  • Page 3: Important Basic Information

    Risk of personal injuries or property installation, always available to personnel. damage! If there are doubts, please contact the responsible Disregarding this safety instruction can representation of the SKV-tec GmbH! lead to accidents with minor injuries or property damage. Definition aggregate...
  • Page 4: Safety

    SKV-tec GmbH Operating Instructions 2 Safety The manufacturer is not liable for damages caused by non- observance of these operating instructions. WARNING WARNING Risk due to pressure and vacuum! Risk of death or serious injuries due to Risk caused by escaping media!
  • Page 5: Intended Use

    Prior to handling of the side channel blower the responsible staff for operation and servicing have to completely read and understand the operating instructions. If in doubt, please contact the responsible representation of the SKV-tec GmbH! 07/2018 SKV-Nx/-Hx-Series 5/30...
  • Page 6: Residual Risks

    SKV-tec GmbH Operating Instructions Residual risks WARNING Risk of injuries from flying parts , which reach into the openings of the engine cooling or the coupling guard!  Don't bring in lose parts! Danger of burns and scalding by contact with hot surfaces or media! ...
  • Page 7: Design And Function

    SKV-tec GmbH Operating Instructions 3 Design and function Description of the unit The aggregates are side channel blower for sucking or compressing air. They exist in the following designs: Nameplate • side channel blowers with one impeller (single-stage) • side channel blowers with two impellers which differ in (double-stage) ◦...
  • Page 8: Transport, Storage And Disposal

    Unpack the unit and check for transport damage. Transport damages immediately report to ◦ SKV-NS-50 up to SKV-NS-210 the responsible representation of the SKV-tec GmbH! ◦ SKV-ND-88 up to SKV-ND-150 ◦ SKV-HS-47 up to SKV-HS-120 •...
  • Page 9: Storage

    However, VCI products can attack plastics and a constant humidity. elastomers. Seek advice from your local packaging dealer! SKV-tec GmbH uses CORTEC VCI 126 R For longer storage periods, poor storage conditions (e.g. film for the overseas packaging of larger aggregates.
  • Page 10: Installation And Connection

    SKV-tec GmbH Operating Instructions 5 Installation and connection DANGER Electrical danger! CAUTION Risk of material damage due to • Installation of the unit has to be contamination! performed in such a way that it does not harm the electrical device ...
  • Page 11: Connecting Pipes/Flexible Pipes

    SKV-tec GmbH Operating Instructions Connecting pipes/flexible pipes CAUTION Silencers: Risk of material damage due to contamination! The units are supplied by default with silencers for suction and discharge.  The interior of the unit has to be free of Factory-fitted blind covers must not be removed! contamination! ...
  • Page 12: Electrical Connection

    SKV-tec GmbH Operating Instructions Both the suction as well as the discharge connection with the Electrical connection corresponding silencer is marked by an arrow, that indicates the direction of conveyance. The electrical connection have to be carried out in accordance...
  • Page 13 SKV-tec GmbH Operating Instructions The electrical connection has to be made in accordance with According to standard EN 60204-1 chapter 7.3 an aggregate the circuit diagram in the terminal box cover , thereby the with a rated power of more than 0.5 kW has to be protected following should be noted: against inadmissible heating.
  • Page 14: Operation

    SKV-tec GmbH Operating Instructions 6 Operation Preparations prior to commissioning  Identification of the unit model by the nameplate (see chapter 3.1, page 7) WARNING  For treated and/or stored aggregates the seals have to be Risk due to pressure and vacuum! removed (see chapter 4.3, page 9)
  • Page 15 SKV-tec GmbH Operating Instructions Verification of operating speed: The operating speed indicated on the nameplate of the unit has to be observed and adhered to. Exceeding the nominal speed deteriorates noise radiation, vibration behavior, service life of the bearing grease and therefore the bearing replacement intervals.
  • Page 16: Decommissioning

    SKV-tec GmbH Operating Instructions Decommissioning Recommissioning For longer storage of more than one year, all the steps of commissioning – as described in chapter 6.1, „Preparations DANGER prior to commissioning“ and chapter 6.2, „Commissioning“ – have to be performed. Electrical danger!
  • Page 17: Service And Maintenance

    SKV-tec GmbH Operating Instructions 7 Service and maintenance CAUTION Overturning or falling loads can lead to DANGER bruising, fractures, etc.! Cuts from sharp edges! Electrical danger!  While transporting and handling the unit The electrical connection has to be performed...
  • Page 18: Replacing The Deep Groove Ball Bearings

    (see Figure 8, page 23). If other parts are necessary the following intervals! for the maintenance, contact your responsible representative of the SKV-tec GmbH to determine, whether a repair is If the unit is operated according to its intended use (see economically or whether a replacement should be considered.
  • Page 19: Assembling Of The Unit

    SKV-tec GmbH Operating Instructions Before disassembly work on the unit the following conditions Assembling of the unit have to be met: • The safety instructions have to be observed CAUTION • The unit is shut down and disconnected from the...
  • Page 20: Troubleshooting

    If the operator of the unit can not resolve the disturbance, the contact person responsible for the maintenance of the unit is to be contacted. If the problem can not be resolved, contact your responsible representation of the SKV-tec GmbH! Defect...
  • Page 21 SKV-tec GmbH Operating Instructions Defect Cause Rectification Excessive power Excessive back pressure in the pressure Reduce back pressure if necessary clean filters and consumption of the side connection periphery engine Blocked / Plugged suction side Open / freely accessible suction side Contamination of the pump Clean the aggregate (see chapter 7.2, page 17)
  • Page 22: Technical Specifications

    0 – 10%. Altitude is max. 1000 m above sea level. For divergent operating conditions consultation with your responsible representation of the SKV-tec GmbH is required! 07/2018 SKV-Nx/-Hx-Series 22/30...
  • Page 23: Appendix

    SKV-tec GmbH Operating Instructions Appendix Figure 8: Exploded Drawing of the series -NS / -ND / -NDF 07/2018 SKV-Nx/-Hx-Series 23/30...
  • Page 24 SKV-tec GmbH Operating Instructions Teilenr. / No Bezeichnung des Teils Description Motorgehäuse komplett Motor housing complete Verdichtergehäuse Blower housing Motorläufer Motor rotor Passfeder Parallel key Rillenkugellager (laufradseitig) Deep groove ball bearing (impeller side) Rillenkugellager (motorseitig) Deep groove ball bearing (motor side)
  • Page 25 SKV-tec GmbH Operating Instructions Figure 9: Exploded Drawing of the -HS series 07/2018 SKV-Nx/-Hx-Series 25/30...
  • Page 26 SKV-tec GmbH Operating Instructions Teilenr. / No Bezeichnung des Teils Description 1.01 Verdichterdeckel Blower cover 1.02 Verdichtergehäuse Blower housing 1.03 Fuss (Grundplatte) mounting plate 2.03 Scheibe (Schaftsicherung) Disc 2.04 Rillenkugellager (laufradseitig) Deep groove ball bearing (impeller side) 2.05 O-Ring (laufradseitig) O-ring (impeller side) 2.06...
  • Page 27 SKV-tec GmbH Operating Instructions Figure 10: Exploded Drawing of the series -HD 07/2018 SKV-Nx/-Hx-Series 27/30...
  • Page 28 SKV-tec GmbH Operating Instructions Teilenr. / No Bezeichnung des Teils Description 1.01 Verdichterdeckel Blower cover 1.02 Mittelkörper Center section 1.03 Verdichtergehäuse Blower housing 1.04 Fuss (Grundplatte) mounting plate 1.20 Verdichterhaube Blower cowl 2.03 Scheibe (Schaftsicherung) Disc 2.04 Rillenkugellager (laufradseitig) Deep groove ball bearing (impeller side) 2.05...
  • Page 29 SKV-tec GmbH Operating Instructions EC - Declaration of Conformity Object of the declaration: Side Channel vacuum pump / compressor of the SKV-NS/-ND/-NDF/-HS/-HD/-HT-Series Types: SKV-NS-../ SKV-ND-../ SKV-NDF-..SKV-HS-../ SKV-HD-../ SKV-HT-..We hereby declare that the pump unit described above - in its delivered state - complies with the following relevant provisions: •...
  • Page 30 SKV-tec GmbH Operating Instructions Declaration of Harmlessness Each returned aggregate has to be accompanied by a completely filled declaration! The following criteria must comply with the declaration: • It has to be completely filled, otherwise the repair / disposal can be refused.

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