galvanic MoniTurb-F Manual

Turbidity sensors

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MoniTurb Turbidity Sensors
MoniTurb-F
MoniTurb-S
MoniTurb-FS
Version 1.8a
Galvanic Applied Sciences USA, Inc.
101 Billerica Ave, Bldg. 5, Suite 104.
North Billerica, MA. 01862
MANUAL
12° Forward Scattered Light
90° Side Scattered Light
12° / 90° Forward/Side Scattered Light
June 11, 2019
Tel: 978-848-2701
Fax: 978-848-2713
Email: liquidparts@galvanic.com
1

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Summary of Contents for galvanic MoniTurb-F

  • Page 1 12° Forward Scattered Light MoniTurb-S 90° Side Scattered Light MoniTurb-FS 12° / 90° Forward/Side Scattered Light Version 1.8a June 11, 2019 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 2: Table Of Contents

    Connection model MoniTurb-FS (12° / 90° scattered light) ..............34 Dimensional drawings..........................35 Technical data model MoniTurb-F (12° scattered light ................44 Technical data model MoniTurb-S (90° scattered light) ................45 Technical data model MoniTurb-FS (12° / 90° scattered light) ..............46 Manufacturer’s Warranty Statement ......................
  • Page 3: Copyright

     2008 Galvanic Applied Sciences USA, Lowell, MA This manual including all of its parts are protected by copyright. Any further use beyond the copyright laws is not allowed without the approval of Galvanic Applied Sciences. There are no further reaching warranty claims to take because of the content of existing document.
  • Page 4: Before Installation And Start-Up

    Exceeding the specified maximum pressure and /or the specified maximum temperature will cause a very high safety risk. Please read the additional safety instructions before installation and start-up. Page 5 and page 6 ! Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA.
  • Page 5: Safety Instructions

    Ignoring these instructions or special warnings inside of this manual can damage the sensor, cause inaccurate measurements, and possibly result in unsafe installations. Galvanic Applied Sciences will not take any responsibility for consequences arising from ignoring the safety instructions and warnings.
  • Page 6 In case of a delayed announcement the insurance will not pay for damages and Galvanic Applied Sciences will not assume liability for these damages.
  • Page 7: General

    Turbidity is not an absolute measurement parameter such as temperature or pressure. For this reason turbidity measurement systems will typically be calibrated by using a reference suspension standard such as formazin and diatomaceous earth. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA.
  • Page 8: Measurement Methods

    Important note: When comparing measurement results. The same methods must be compared to one another. For example, 90 vs. 90, 12 vs. 12. Never 90 vs. 12. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104.
  • Page 9: Context Between Particle Size, Measurement Method And Results

    (e.g. DE, yeast cells, etc.) within the filtrate. The few large particles will be monitored immediately and the measurement value will rise sharply. This is also a mass related measurement principle, which will allow calibration in mg/l if necessary. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104.
  • Page 10: Typical Measurement Units

    The combination of forward- and side- scatter turbidity measurement does not replace a particle size analysis, but it can provide a tendency of the particle size distribution. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104.
  • Page 11: Maintenance

    22 mm open-end wrench to hold the lower hexagonal nut of the cable gland in position. This will assure that you do not twist the lamp cable. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104.
  • Page 12 8. Remove screws by using the medium size Phillips screwdriver. 9. Carefully remove the printed circuit board including cable and socket from the measurement lamp. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA.
  • Page 13 14. Screw in the screw joint and tighten it by using special Monitek lamp spanner wrench. 15. Push the plug carefully onto the contact pins of the lamp. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA.
  • Page 14 21. Tighten lamp arm. 22. Tighten cable gland 23. Screw in Allen screws and / or air purge connectors 24. Functional test and eventual calibration. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA.
  • Page 15: Replacement Of Gaskets

    This will assure that you do not twist the lamp cable. 2. Remove Allen screws and / or air purge connectors. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104.
  • Page 16 Do not apply excessive force during this procedure; be careful not to damage the sealing surfaces for the holder or flow cell. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104.
  • Page 17 We strictly recommend a 30-minute pressure test under process conditions (without the optical components) to guarantee proper sealing. This procedure will avoid possible damages in case of leakage. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA.
  • Page 18: Replacement Interval

    We strictly recommend that the customer establishes a maintenance interval based on local conditions. If you have any questions or if you require more information contact Metrisa. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104.
  • Page 19: Components Model Moniturb- F (12° Scattered Light)

    Components model MoniTurb- F (12° scattered light) Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 20: Spare Part List Model Moniturb- F (12° Scattered Light)

    Linsenkopfschr. m. Kreuzs. / Cross recessed raised pan head screw - [DIN7985-M2,5x7] C100-1009-00 Messarmgehäuse (Standard) / Housing, Arm (Standard) 2001-1004-01 PG-Verschraubung VA / Strain relief, cable C305-1003-00 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 21 Baugr. Detektor / Kit, 12 deg. detector assembly (inkl./incl. Pos. 12, 13, 14) Lampenkabel / Cable, lamp C604-1002-00 Detektorkabel / Cable, detector C604-1001-00 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862...
  • Page 22 Components model MoniTurb- S (90° scattered light) Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 23 Components model MoniTurb- S (90° scattered light) Ex- version Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 24 PG-Verschraubung VA / Strain relief, cable C305-1003-00 Messlampe / Measuring lamp C402-1001-00 Verschraubung für Messlampe / Ring, screw head #2 2001-1026-03 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 25 Baugruppe 90° Detektor / Kit, 90 deg. detector assembly (inkl./incl. Pos. 12, 13, 14) Lampenkabel / Cable, lamp C604-1002-00 Detektorkabel / Cable, detector C604-1001-00 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862...
  • Page 26: Components Model Moniturb- Fs (12° / 90° Scattered Light)

    Components model MoniTurb- FS (12° / 90° scattered light) Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 27: Components Model Moniturb- Fs (12° / 90° Scattered Light) Ex- Version

    Components model MoniTurb- FS (12° / 90° scattered light) Ex- version Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 28: Spare Part List Model Moniturb- Fs (12° / 90° Scattered Light)

    PG-Verschraubung VA / Strain relief, cable C305-1003-00 Messlampe / Measuring lamp C402-1001-00 Verschraubung für Messlampe / Ring, screw head #2 2001-1026-03 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 29 Baugruppe 90° Detektor / Kit, 90 deg. detector assembly (inkl./incl. Pos. 12, 13, 14) Lampenkabel / Cable, lamp C604-1002-00 Detektorkabel / Cable, detector C604-1001-00 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862...
  • Page 30: Connection Model Moniturb-F (12° Scattered Light)

    Connection model MoniTurb-F (12° scattered light) Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 31 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 32: Connection Model Moniturb-S (90° Scattered Light)

    Connection model MoniTurb-S (90° scattered light) Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 33 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 34: Connection Model Moniturb-Fs (12° / 90° Scattered Light)

    Connection model MoniTurb-FS (12° / 90° scattered light) Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 35: Dimensional Drawings

    2“ 2 ½“ 229,8 62,5 3“ 229,8 61,0 4“ 242,4 67,3 5“ 267,8 80,0 6“ 267,8 78,5 1000 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 101 Billerica Ave, Bldg. 5, Suite 104. Fax: 978-848-2713 North Billerica, MA. 01862 Email: liquidparts@galvanic.com...
  • Page 36 1 ½“ 229,6 60,2 2“ 232,8 60,0 2 ½“ 242,4 65,8 3“ 248,4 65,8 4“ 261,8 69,1 5“ 287,2 78,5 6“ 287,2 77,0 1000 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 41 Wellman St. Fax: 978-848-2713 Lowell, MA. 01851 Email: info@galvanic.com...
  • Page 37 / not available DN 40 26,5 DN 50 26,5 DN 65 29,0 DN 80 29,0 DN 100 29,0 DN 125 27,0 DN 150 27,0 1000 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 41 Wellman St. Fax: 978-848-2713 Lowell, MA. 01851 Email: info@galvanic.com...
  • Page 38 / not available 6“ 3“ 268,0 65,8 4“ 306,0 78,5 NPT: 5“ 331,4 84,8 6“ 337,4 84,5 1000 ± 1 mm Milchgewinde/Milk fitting: 1“ Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 41 Wellman St. Fax: 978-848-2713 Lowell, MA. 01851 Email: info@galvanic.com...
  • Page 39 1 ½“ 217,0 57,0 2“ 220,0 56,9 2 ½“ 229,8 62,5 229,8 61,0 3“ 4“ 242,4 67,3 5“ 267,8 80,0 6“ 267,8 78,5 1000 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 41 Wellman St. Fax: 978-848-2713 Lowell, MA. 01851 Email: info@galvanic.com...
  • Page 40 1 ½“ 229,6 60,2 2“ 232,8 60,0 2 ½“ 242,4 65,8 3“ 248,4 65,8 4“ 261,8 69,1 5“ 287,2 78,5 6“ 287,2 77,0 1000 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 41 Wellman St. Fax: 978-848-2713 Lowell, MA. 01851 Email: info@galvanic.com...
  • Page 41 / not available DN 40 26,5 DN 50 26,5 DN 65 29,0 DN 80 29,0 DN 100 29,0 DN 125 27,0 DN 150 27,0 1000 Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 41 Wellman St. Fax: 978-848-2713 Lowell, MA. 01851 Email: info@galvanic.com...
  • Page 42 ± 1 mm 1“ 1 ¼“ 1 ½“ 2“ 2 ½“ 3“ 4“ 5“ nicht auswählbar / not available 6“ NPT: ± 1 mm 1“ Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 41 Wellman St. Fax: 978-848-2713 Lowell, MA. 01851 Email: info@galvanic.com...
  • Page 43 1 ½" 165,1 2" 3" 228,6 4" 5" nicht auswählbar / not available 6" alle Angaben in mm/all dimensions in mm Änderungen vorbehalten/Changes reserved Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 41 Wellman St. Fax: 978-848-2713 Lowell, MA. 01851 Email: info@galvanic.com...
  • Page 44: Technical Data Model Moniturb-F

     Description The turbidity sensor Model MoniTurb-F uses the principle of 12° forward scattered light to detect suspended particles in liquids. The ratio of scattered light/direct light assures highly reliable and repeatable measurement results. The 12° scattered light measuring result is nearly independent of particle size and can be correlated (linearly) to concentration.
  • Page 45: Technical Data Model Moniturb-S (90° Scattered Light)

    Sensor material: 316SS / 1.4404 (other materials on request) Hazardous area (optional): Ex-zone I and Ex-zone II Gasket material: Application specific Cleaning jets: Optional Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 41 Wellman St. Fax: 978-848-2713 Lowell, MA. 01851 Email: info@galvanic.com...
  • Page 46: Technical Data Model Moniturb-Fs (12° / 90° Scattered Light)

    Sensor material: 316SS / 1.4404 (other materials on request) Hazardous area (optional): Ex-zone I and Ex-zone II Gasket material: Application specific Cleaning jets: Optional Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 41 Wellman St. Fax: 978-848-2713 Lowell, MA. 01851 Email: info@galvanic.com...
  • Page 47: Manufacturer's Warranty Statement

    Manufacturer’s Warranty Statement Galvanic Applied Sciences Inc. (“Seller”) warrants that its products will be free from defects in materials and workmanship under normal use and service in general process conditions for 12 months from the date of Product start-up or 18 months from the date of shipping from Seller’s production facility, whichever comes first (the “Warranty Period”).
  • Page 48 INDIRECT, AND REGARDLESS OF THE FORM OF ACTION (WHETHER FOR BREACH OF CONTRACT OR WARRANTY OR IN TORT OR STRICT LIABILITY) AND WHETHER ADVISED OF THE POSSIBILITY OF SUCH DAMAGES OR NOT. Galvanic Applied Sciences USA, Inc. Tel: 978-848-2701 41 Wellman St.

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