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Table of Contents
- 1 Table of Contents
- 1 Introduction
- 2 Installation
- 3 Getting to Know the Collator
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4
Operator Instructions
- 4.1 Correcting Counter And Stacker Position
- 4.2 Zero Setting Total Counter
- 4.3 Programming Preset Counter and Sheet Insertion Program
- 4.4 Led Indications, Third Party Device
- 4.5 Disabling Stacker Motion
- 4.6 Collator Speed Adjustment
- 4.7 Disengaging Bin´s With Defective Sensors
- 4.8 Cleaning Feed Rollers And Paper Separator Pad
- 4.9 Problem Solving
- 5 Specifications
- Download this manual
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Table of Contents
Summary of Contents for Plockmatic 300 Series
- Page 1 (217) 352-9330 | Click HERE Find the Plockmatic 306 at our website:...
- Page 2 Collator Series 300/400 Operator Manual January 2003 Part No. 90907...
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Page 4: Table Of Contents
Table of contents Introduction page 1.1 Operational safety Installation 2.1 Installation Getting to know the collator 3.1 Main components 3.2 The control panel Operator instructions 4.1 Load paper 4.2 Operating the collator 4.3 Bin indicators 4.4 Correcting counter and stacker position 4.5 Zero setting total counter 4.6 Programming preset counter 4-3 and sheet insertion program 4.7 LED indications, third party device 4.8 Disabling stacker motion 4.9 Collator speed adjustment 4.10 Disengaging bin´s with defective sensors Maintenance 5.1 Cleaning feed rollers and paper separator pad... -
Page 5: Introduction
1. Introduction This operator manual describes how to operate the collators 300/400 as stand alone units. For third party arrangements, refer to the operator manual for the third party device. 1.1 Operational safety Attention to the following notes ensures the continued safe operation of your equipment. Always connect the equipment to a properly Never use a ground adapter plug to connect grounded power source receptacle. In doubt, the equipment to a power source receptacle have the receptacle checked by a qualified that lacks a ground connection terminal. electrician. Never attempt any maintenance function that WARNING: Improper connection of the equip- is not specifically described in this documenta- ment grounding conductor can result in electri- tion. cal shock. Never remove the covers or guards that are Always follow all warnings marked on, or sup- fastened with screws. plied with, the equipment. Never install the unit near a radiator or any Always locate the equipment on a solid sup- other heat source. port surface with adequate strength for the Never override or “cheat” electrical or me- weight of the machine. chanical interlock devices. Always exercise care in moving or relocating Never operate the equipment if you notice the equipment. unusual noises or odours. Disconnect the Always keep magnets and all devices with power cord from the power source receptacle strong magnetic field away from the machine. -
Page 6: Installation
2. Installation 2.1 Installation Plug the collator into the power source. Make sure that the collator is plugged in securely. If an exten- sion cord is being used, check all cord connections. Collator Series 300/400 Operator Manual T10137 Jan 2003... -
Page 7: Getting To Know The Collator
3. Getting to know the collator 3.1 Main components Control panel Adjustable stacker guide (front) Adjustable side guide (in each bin) Bin extension plate Load lever Power cord receptacle Power switch Third party receptacle Adjustable stacker guide (left) Conveyor door Collator Series 300/400 Operator Manual T10137 Jan 2003... - Page 8 3.2 The control panel Double feed or paper jam mode Clear button conveyor belt (Shown by bin indicators - firm light) transport & third party Door open indicator 10 Bin indicators Third party device mode/stacking mode 11 Stacker full or load lever out of Straight/offset stacking position Counter display 12 Total counter Counter reset button 13 Selection programming mode Test calibration button 14 Preset counter Miss feed mode 15 Sheet insertion program (Shown by bin indicators flashing) 16 Start & stop button Collator Series 300/400 Operator Manual T10137 Jan 2003...
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Page 9: Operator Instructions
4. Operator instructions 4.1 Load paper Make sure that the sheets are well fanned to avoid miss feeds or double feeds. Align the sheets well to achive a reliable collating operation and good stacking result. Make sure that the ink has dryed out well. Press the load lever downwards to release the bins. Load the sheets into the bins. Move the adjustable sidwe up against the sheets until there is no clearance. Raise the load lever to actuate the feed rollers. 4.2 Operating the collator Set the on/off switch to on position. The counter display will show ”HEJ” to confirm that all systems are OK. Select output mode: - Offset/straight stacking mode. - Third party mode. Select stacking mode if set to stacking: - Straight stacking. - Offset stacking. Set the adjustable stacker guide (left) to the selected paper size. Set the adjustable stacker guide (front) to the paper size. Press test/calibration button. The collator will adjust the number of bins used and the paper quality in each bin and is now ready for operation. Check the result to make sure that it is OK and press start. Collator Series 300/400 Operator Manual T10137 Jan 2003... -
Page 10: Correcting Counter And Stacker Position
4.3 Bin indicators g i l J / t l i b y t i b i l i l a . e l a l f l i t . l o b i l 4.4 Correcting counter and stacker position l a t "... -
Page 11: Programming Preset Counter And Sheet Insertion Program
4.6 Programming preset counter and sheet insertion program S " i t c " e t l i i t a t i l i t r C " o t t " n C " o t t " n t i g S "... -
Page 12: Disabling Stacker Motion
4.8 Disabling stacker motion " s f f f " i l d e r t g i l o i t " s f f " g 4.9 Collator speed adjustment S " " e l l i g i l ÷... -
Page 13: Cleaning Feed Rollers And Paper Separator Pad
5. Maintenance 5.1 Cleaning feed rollers and paper separator pad Remove the feed roller assembly shaft by pressing it to the left side. The right end of the feed roller assembly will now be released and the assembly can be removed. Clean the feed rollers and the separator pad with an alcohol based liquid. paper separator pad Press to the left feed rollers Lift out this side Collator Series 300/400 Operator Manual T10137 Jan 2003... -
Page 14: Problem Solving
6. Problem solving 6.1 Problem solving c t i . f f i t a t i s c t i t e l " " J c t i i t a t i s t i s l l u i h t e l l t t u... -
Page 15: Specifications
7. Specifications 7.1 Specifications ) " " 4 ) " " 2 ) " " 8 ) " s f f ) " ) " ) " ) " ) " ) " ) " ) " l l o i l a .