Matweld 05000 Manual

Matweld 05000 Manual

Hand pump weld shear

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05000 HAND PUMP WELD SHEAR
The Matweld Hand Pump Weld
Shear is a self contained Hydraulic
Weld Shear. The adjustable hold
downs are self locking and will
assure a clean safe cut. The
average cycle time is 30-45 sec-
onds to shear a weld. The hand
pump model can be converted to
operate with the Matweld Power
Unit with very minor modifications.
ACCESSORIES:
00965 - 115# LONG SHEAR BLADE
00999 - HAND PUMP TO POWER CONVERSION KIT
OTHER BLADES SPECIAL ORDER CONSULT FACTORY
MATWELD, INC.
Matweld reserves the right to change parts, features, or specifications without notice.
A
PRESSURE
DIMENSIONS
3000 psi
(206 bar)
PHONE:(270) 444-0085
P.O. Box 2816 • Paducah, KY 42002
Email: customerservice@matweld.com
C
WEIGHT
A - 29"
111 lbs
B - 20"
(50.35 kg)
C - 13"
632 South 3rd Street
270-444-0085
Fax: 270-443-6180
Website: www.matweld.com
B
FAX:(270) 443-6180
10/09

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Summary of Contents for Matweld 05000

  • Page 1 ACCESSORIES: 00965 - 115# LONG SHEAR BLADE 00999 - HAND PUMP TO POWER CONVERSION KIT OTHER BLADES SPECIAL ORDER CONSULT FACTORY MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 2 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 3: General Safety Precautions

    TOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE. MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELD PLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELECTION. THE CUS- TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FOR A PARTICULAR FUNC-...
  • Page 4 FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PERSONAL INJURY OR DEATH. • CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 5 HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREA AND LOCAL SAFETY REGULATIONS BELOW: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 6: Safety Precautions

    7. ALWAYS CHECK THE WORK AREA FOR SMOLDERING TIES OR TRASH BEFORE LEAVING SITE. 8. NEVER STRIKE HOLD DOWNS WITH ANY OBJECT TO LOOSEN SHEAR FROM THE RAIL. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 7 4. TO REMOVE SHEAR FROM THE RAIL, LOOSEN HOLD DOWNS, POSITION 2 PEOPLE, ONE ON EACH SIDE OF THE SHEAR AND CAREFULLY REMOVE FROM THE RAIL. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 8 OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED. *SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE. 5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED SER- VICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES OR WORN PART REPLACEMENT.
  • Page 9: General Notes

    05000 HAND PUMP WELD SHEAR GENERAL NOTES: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 10 05000 HAND PUMP WELD SHEAR 00912 HAND PUMP 9/93 00940 - SEAL & O-RING REPAIR KIT MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 11 "FLU ID SIDE" ARE TO THE OUTSIDE OF THE PUMP WHEN INSTALLING SEAL THIS VIEW SHOWS THE LOCATION OF THE COMPONENTS THAT GO INSIDE THE 00925A MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 12 05000 HAND PUMP WELD SHEAR 9/29/05 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 13 DIA. 3/16 x 1 SPRING PIN A6310 5/16-18 x 1 3/4 FLAT HEAD BOLT SERIAL TAG SERIAL NUMBER TAG SSB4-6S 1/8 x 3/8 SS RIVET MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 14: Tool Circuit

    BLOW. THIS IS WHY IT IS VERY IMPORTANT TO DIRECT THE FLOW INTO THE TOOL CORRECTLY. REVERSING THE HOSES TO TEST MAY RESULT IN BLOWN SEALS, DAMAGE TO THE TOOL, AND PERSONAL INJURY. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 15: Decal Legend

    05000 HAND PUMP WELD SHEAR DECAL LEGEND: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 16 05000 HAND PUMP WELD SHEAR GENERAL NOTES: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 10/09...
  • Page 17 LARGED, DIMINISHED OR AFFECTED BY, AND NO OBLIGATION OR LIABILITY SHALL ARISE OR GO OUT OF THE RENDERING OF TECHNICAL ADVICE OR SERVICE BY MATWELD OR ITS AGENTS. THE FOREGOING MAY NOT BE CHANGED EXCEPT BY WRITTEN AGREEMENT SIGNED BY AN AUTHO- RIZED OFFICER OF MATWELD, THE REMEDIES SET FORTH HEREIN ARE EXCLUSIVE.
  • Page 18: Customer Information

    Name _____________________________________________________ Company___________________________________________________ Serial # of your Matweld tool___________________________________ (Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept for order information.) MATWELD HYDRAULIC TOOL LIST All Matweld Hydraulic Tools operate at 5 or 10 GPM @ 2000 PSI POWER UNITS: 00100K –...

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