KAESER KOMPRESSOREN ADA 2 Operating Manual

KAESER KOMPRESSOREN ADA 2 Operating Manual

Measuring and analysis system
Table of Contents

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Operating manual
measuring and analysis system
ADA 2
EFFICIENCY OPTIMIZATION
No.: 901711 00 E
Manufacturer:
KAESER KOMPRESSOREN
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

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  • Page 1 Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No.: 901711 00 E Manufacturer: KAESER KOMPRESSOREN 96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130 http://www.kaeser.com...
  • Page 2 Original instructions /KKW/AADA 2.00 en BA_ADA_2 /KKW/AADA 2.00 20130503 140804...
  • Page 3: Table Of Contents

    The logger ........................The network kit ......................... The network switch ......................The user interface ......................Operation Example of a measurement with ADA 2 ................. 5.1.1 Log on and enter the customer data ..............5.1.2 Defining the measurement configuration ............5.1.3 Defining loggers and signals ................
  • Page 4 Contents Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No.: 901711 00 E...
  • Page 5 Entering the KAESER e-mail address ..................Fig. 34 Sending measurement data to KAESER ................... Fig. 35 Data and P&I diagram of the mailed measurement ..............Fig. 36 Triggered overload monitoring ....................Operating manual measuring and analysis system No.: 901711 00 E ADA 2 EFFICIENCY OPTIMIZATION...
  • Page 6 List of Illustrations Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No.: 901711 00 E...
  • Page 7 Danger levels and their definition ....................Tab. 2 Colour coding of the analog inputs (channels) at the logger ............Tab. 3 Component symbols for the sketch .................... Operating manual measuring and analysis system No.: 901711 00 E ADA 2 EFFICIENCY OPTIMIZATION...
  • Page 8 List of Tables Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No.: 901711 00 E...
  • Page 9: Regarding This Document Using This Document

    ➤ Please retain this operating manual until the disposal of the hardware and software of ADA 2. ➤ Pass the manual on to the next owner or user of the equipment.
  • Page 10: Copyright

    This service manual is copyright protected. Queries regarding use or duplication of the documenta‐ tion should be referred to KAESER. Correct use of information will be fully supported. Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No.: 901711 00 E...
  • Page 11: Technical Specifications Hardware

    2 Technical Specifications Hardware The components of the hardware belonging to the ADA 2 measuring and analysis system as they are supplied in the basic measuring kit, the network kit and the accessory kits, must be stored in a dry environment. Even during the measurement, they must not be exposed to high levels of humid‐...
  • Page 12: Safety And Responsibility Specified Use

    The subject of this document is the handling of ADA 2 for the proper preparation, performance, and analysis of the measurement of your compressed air station. In this context, the function of the rel‐...
  • Page 13: Design And Function

    4 Design and Function Function and capacity ADA 2 is a measuring and analysis system for determining the degree of utilisation oh compressed air stations. Using this device, you can perform measurements on all KAESER machines but also on competitors' equipment.
  • Page 14: The Logger

    (see Ta‐ ble 2). The logger Measuring data are captured by and recorded on a logger of the ADA 2 measuring and analysis system. When measuring with a single logger, this logger is directly connected to the notebook which is used to access the ADA 2 user interface, and with the compressed air station for which measured values are to be captured.
  • Page 15: Fig. 2 Logger, Rear View

    ➤ Never try to replace a defective memory card. ➤ Please contact the authorised KAESER Service if the memory card in your logger is defective. Operating manual measuring and analysis system No.: 901711 00 E ADA 2 EFFICIENCY OPTIMIZATION...
  • Page 16: Fig. 3 Logger, Front View

    ADA 2. If the logger is installed in a ADA 2 network, this port is used to connect the logger to a network switch. In this case, the network switch is connected to the notebook used to accessing the ADA 2 user interface.
  • Page 17: The Network Kit

    (see also Fig. 36 in the example session). The network kit The network kit contains the accessories required in addition to the hardware of at least one basic measuring kit to install a ADA 2 network. Operating manual measuring and analysis system No.: 901711 00 E...
  • Page 18: Fig. 4 Network Kit: Hardware

    Fig. 4 Network kit: Hardware Network switch Power supply unit Patch cable (4x) In this case, all loggers are supplied with power by the network switch. Operating manual measuring and analysis system ADA 2 EFFICIENCY OPTIMIZATION No.: 901711 00 E...
  • Page 19: The Network Switch

    One to four loggers ■ The notebook to access the ADA 2 user interface. If one logger is connected to the network switch, this logger saves all data captured during the measurement. If multiple loggers are connected, the data are saved only by the master logger.
  • Page 20: The User Interface

    Rear view Logger ports (4x) Ports for notebook and network switches (4x) The user interface ADA 2 provides a convenient user interface for planning and executing a full measurement: ■ Entering customer data ■ Define the compressed air station to be measured ■...
  • Page 21: Fig. 7 Elements Of The User Interface

    Active button (white) < Data > Button < Next > < Signals > < Cancel > Inactive button (gray) Button < OK > Button Option field Operating manual measuring and analysis system No.: 901711 00 E ADA 2 EFFICIENCY OPTIMIZATION...
  • Page 22: Operation

    The ADA 2 user interface can be started from any browser by entering the 12-digit IP address 169.254.100.1xx. The two last "xx" digits must be identical with the address of the logger to which the measurement data are saved (master logger).
  • Page 23: Fig. 9 Splash Screen

    Operation Example of a measurement with ADA 2 1. Open the ADA 2 user interface by entering the IP address 169.254.100.102 in the window of any browser. Establishing the connection to ADA 2 may require some time, because the system searches for proxy settings.
  • Page 24: Defining The Measurement Configuration

    Operation Example of a measurement with ADA 2 5.1.2 Defining the measurement configuration Use the symbols on the left margin of the next screen to create a sketch of the compressed air station to be measured. You also provide additional information (such as manufacturer, model, etc.) and define the signals to be evaluated during the measurement.
  • Page 25: Fig. 13 Logically Linking The Sketch Elements

    Operation Example of a measurement with ADA 2 2. Drag the required symbols from the left margin in the sequence required for the measurement into the screen centre. Fig. 13 Logically linking the sketch elements 3. Connect the components as follows: ■...
  • Page 26: Fig. 14 Configuration With Linked Elements

    Operation Example of a measurement with ADA 2 Fig. 14 Configuration with linked elements 4. A red frame around a symbol signalises that specific information is still required. The red frame will disappear when all required information is provided. < Connect > . Establish‐...
  • Page 27: Fig. 16 Signal Selection For "Compressor

    Operation Example of a measurement with ADA 2 7. Complete the fields in the screen as much as possible. If you click < OK > without having completed all mandatory fields, the system highlights the fields still to be completed in orange. They must be completed.
  • Page 28: Defining Loggers And Signals

    Operation Example of a measurement with ADA 2 < OK > . 11. Confirm the data entry with The system opens a new screen in which you can select the signals to be measured for "Com‐ pressor 2". Fig. 18 Signal selection for "Compressor 2"...
  • Page 29: Fig. 20 Assignment Of Signals To Channels (Analog Inputs) At The Logger

    Operation Example of a measurement with ADA 2 < Add... > to the right side of the logger 2. Assign the logger to the measurement network. Click name. Ensure that the logger to which the configuration data are saved is specified here as the master.
  • Page 30: Fig. 21 List Of Allocated Analog Inputs Of The Logger With Assigned Signals

    Operation Example of a measurement with ADA 2 Fig. 21 List of allocated analog inputs of the logger with assigned signals < Next > if the checklist of the allocated analog inputs of the logger with the assigned sig‐ 6. Click nals is correct.
  • Page 31: Assigning Logger(S)

    Operation Example of a measurement with ADA 2 5.1.4 Assigning logger(s) < Logger > tab. The system automatically opens the < Overview > , the designated master logger is identified in green, any other loggers are Next to shown in orange.
  • Page 32: Starting, Performing And Concluding A Measurement

    Operation Example of a measurement with ADA 2 4. Connect the sensors for the defined signals to the logger. The allocation of the analog connections on this screen shows that the connection has been establish (green checkmark) in Channel 1, and that the connections at the channels 2 to 4 have not yet been established or were made incorrectly (red "X").
  • Page 33: Fig. 27 Stopping A Measurement

    Operation Example of a measurement with ADA 2 2. The screen displays a randomly generated password which you will need to: ■ stop the measurement ■ regain access to the user interface at a later time. Fig. 27 Stopping a measurement <...
  • Page 34: Preparing And Sending Measurement Data For Analysis

    Operation Example of a measurement with ADA 2 5.1.6 Preparing and sending measurement data for analysis Fig. 29 Downloading measurement data from the logger to the notebook <Download> to download the measurement data from the logger to the connected note‐...
  • Page 35: Fig. 32 Deleting The Measurement Data On The Logger

    Operation Example of a measurement with ADA 2 3. Double-click the ZIP folder. files must be always present. 4. Open the "delcode.txt" file and record or save the 6-digit deletion code to ensure safe re‐ trieval. 5. Move back to the screen side from which you have started the download.
  • Page 36: Resetting The Logger (Reset)

    Operation Example of a measurement with ADA 2 Fig. 34 Sending measurement data to KAESER <Add files> and then the file name of the ZIP file containing your measurement data that 10. Click you have previously stored in your <C:\Temp> directory.
  • Page 37: Fig. 36 Triggered Overload Monitoring

    Operation Example of a measurement with ADA 2 Fig. 36 Triggered overload monitoring 1. Rectify the fault. < Reset overload > . 2. Click 3. As a precaution, restart the measurement. The system does not abort the measurement if the overload monitoring has been triggered.
  • Page 38: Decommissioning, Storage And Transport

    NOTICE Damages from improper use! ➤ Wind up cables carefully without bending. ➤ Use only the original measuring kits to carefully place the components of ADA 2 in the corre‐ sponding compartments. Disposal Electronic equipment is not be disposed off as waste.

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