Related Manuals for Plockmatic 45
Summary of Contents for Plockmatic 45
- Page 1 (217) 352-9330 | Click HERE Find the Plockmatic 45 at our website:...
- Page 2 Mailer/inserter Model 45 Operator Manual Mar 2000 Part No. 45866...
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Page 3: Table Of Contents
2.1 Main components 2.2 The menus, flow chart 2.3 Explanation of the menus 3. Operator instructions 3.1 Setting up the Model 45 for different insert sizes 3.2 Adjusting the envelope feeder 3.3 Loading envelopes 3.4 Filling water 3.5 Setup a new job 3.6 Start inserting... -
Page 4: Introduction
Introduction The Model 45 is a mailer/inserter that can be used on-line with the collators Model 306/310 and/or booklet feeder Model 46 or for hand- feeding. This operator manual covers the operation of the Model 45 both as a stand- alone unit or connected to the above men- tioned collators. -
Page 5: Getting To Know The Model
2. Getting to know the Model 45 The Model 45 is easy to use thanks to a fully micro- processor controlled operation. With the 4 buttons on the control panel you can choose between the different menus shown on the LCD display and do your settings. - Page 6 3 Document table side guides 4 Document table 5 Insert feed belts 6 Oversize envelope (B4) adjustment knobs 7 Ground fault interrupter (GFI) 8 Main power switch, power cord receptacle and main fuse Mailer/inserter Model 45 Operator Manual T10113 Mar 2000...
- Page 7 9 LCD display 4 Envelope rear guide 10 Control buttons, multi function 5 Envelope feed belts 11 Maximum load mark (red) 6 Envelope feeding table 12 Envelope separator pads 13 Out of envelope sensor Mailer/inserter Model 45 Operator Manual T10113 Mar 2000...
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Page 8: The Menus, Flow Chart
2.2 The menus, flow chart Main Menu Run Mode Setup Menu Feed Mode Menu Machine Mode Menu Clear Counter Menu Added Features Menu Water Amount Adjustment Menu Language Menu Diagnosis Menu Mailer/inserter Model 45 Operator Manual T10113 Mar 2000... -
Page 9: Explanation Of The Menus
Menu. Start Reset The Run Mode indicates that the Model 45 is ready for use. Press the stop button to stop inserting and to return to the Main Menu. If manual mode is chosen from the Feed Mode Menu and no inserts are fed to the document table within 15 seconds the Model 45 will automatically return to the Main Menu. - Page 10 In the Machine Mode Menu you can choose between inserting with sealing, inserting and no sealing or just to let the Model 45 feed your inserts through the machine (without any envelopes as a bypass function). The chosen mode will be shown with the text inverted.
- Page 11 The chosen language will be shown with the text inverted. Confirm your choice by pressing the “OK?” button or cancel with the “ESC ” button to return to the Added Features Menu. Mailer/inserter Model 45 Operator Manual T10113 Mar 2000...
- Page 12 In case of multiple errors there will be an arrow button and a cancel button visible. Scroll with the arrow button and press the “ESC” button to return to the Added Features Menu. Mailer/inserter Model 45 Operator Manual T10113 Mar 2000...
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Page 13: Setting Up The Model 45 For Different Insert Sizes
3. Operator instructions 3.1 Setting up the Model 45 for different insert sizes The holes in the docking plate allows you to move the Model 45 to the front or to the rear depending on the size of the inserts. A5 Landscape... - Page 14 3.1 Setting up the Model 45 for different insert sizes, contin- When B4 envelopes (extra wide) is used to accomodate a large packing thickness, the oversize envelope adjustment knobs should be set to their outermost positions to aviod damages to the enve- lopes.
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Page 15: Adjusting The Envelope Feeder
(A). Loosen the knob on the rear envelope guide (B) and slide it so that the left edge of the bag reaches the top of the slope. Mailer/inserter Model 45 Operator Manual T10113 Mar 2000... -
Page 16: Loading Envelopes
Press down the water bottle slightly. Remove the bottle by turning it over and lifting it out. Fill the bottle with fresh water and tighten the cap. Put the bottle back in the same position. Mailer/inserter Model 45 Operator Manual T10113 Mar 2000... -
Page 17: Setup A New Job
Confirm your choice by pressing the “OK?” button If you wish to clear the counter, choose “CLEAR COUNTER” and confirm by pressing the “OK?” button. Press the “ESC” button to return to the Main Menu. Mailer/inserter Model 45 Operator Manual T10113 Mar 2000... -
Page 18: Start Inserting
3.6 Start inserting Start the Model 45 by pressing the start button. The Run Mode indicates that the Model 45 is ready for use. Depending of the chosen machine mode continue as follows: “AUTO” mode: Press the calibration test button on Insert the collator. -
Page 19: How To Adjust The Amount Of Sealing Water
“CANCEL” button to return to the Added Features Menu. • Press the “CANCEL” button to return to the Setup Menu. • Press the “ESC” button to return to the Main Menu. Mailer/inserter Model 45 Operator Manual T10113 Mar 2000... -
Page 20: Diagnosis
4.3 Diagnosis The diagnosis is a self test program the operator can run in order to verify the status of the Model 45 if some problems are experienced. The self test program will perform a test of the EEPROM, sensors, motors and circuits as well as checking of different voltages. - Page 21 EEPROM ERROR The EEPROM is defective. The unregulated voltage supplied to the UNR. VOLTAGE LOW Model 45 is too low and/or the transformer is defective. The unregulated voltage supplied to the UNR. VOLTAGE HIGH Model 45 is too high and/or the transformer is defective.
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Page 22: Cleaning The Water Tray
Caution: Check that the guide plate behind the water tray is in the correct position. Incorrect posi- tion causes sealing jam. Mailer/inserter Model 45 Operator Manual T10113 Mar 2000... -
Page 23: Cleaning The Envelope Sealing Flap
(and same place opposite side). Close the envelope feeding table and pull the plate out towards the receiving tray. Mailer/inserter Model 45 Operator Manual T10113 Mar 2000... -
Page 24: Cleaning The Envelope Feed Belts
No additional testing should be performed. Call for service. When testing the Ground Fault Interruptor (GFI ), the Model 45 power cord must be connected to the wall window receptacle and the main power switch in the ON (1) position. -
Page 25: Problem Solving
Allways remove envelopes and inserts in the same direction as they travel through the Model 45. If problem could not be solved - call for service. 6.1 Problem solving... - Page 26 4. Check that the out feed roller level is in correct position according to section 3.1 5. Check that the springs are in the correct SEALING JAM position according to section3.1 Mailer/inserter Model 45 Operator Manual T10113 Mar 2000...
- Page 27 Jam in unit feeding Model Check the control panels of the attached units to locate the error. Follow actual operator manual to clear jam. Press the reset button. Press the start FEEDER JAM button. Mailer/inserter Model 45 Operator Manual T10113 Mar 2000...
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Page 28: Specifications
Stacker full detection 80% at 3600 envelopes/hour Availibility factor (2 minutes stop / 10 minute period) Height 560 mm Width 1150 mm Depth 640 mm Weight 83 kg Voltage 105/115/125/220/230/240 volt, 50-60 Hz Mailer/inserter Model 45 Operator Manual T10113 Mar 2000... -
Page 29: Insert And Envelope Specifications
7.2 Insert and envelope specifications Mailer/inserter Model 45 Operator Manual T10113 Mar 2000... - Page 30 Avoid using envelopes with square types of flaps, the straight edge of the flap could easily get caught in the window. wallet or square type flap Mailer/inserter Model 45 Operator Manual T10113 Mar 2000...