WIKA HIRSCHMANN MCS qSCALE maestro Operator's Manual
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WIKA HIRSCHMANN MCS qSCALE maestro Operator's Manual

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HIRSCHMANN MCS
qSCALE
maestro
PLC v01.00.00
Operators Manual
Issue K – 08/2018
HMI v01.00.00
This document has the order number:
MAN-QSCA-O-0008
Contents
Safety instructions
Product description
Operating Mode Selection
Operation
Service and Maintenance
Appendix
1
2
3
4
5
6
7

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Summary of Contents for WIKA HIRSCHMANN MCS qSCALE maestro

  • Page 1 HIRSCHMANN MCS qSCALE maestro PLC v01.00.00 Contents Safety instructions Product description Operating Mode Selection Operation Service and Maintenance Appendix Operators Manual Issue K – 08/2018 HMI v01.00.00 This document has the order number: MAN-QSCA-O-0008...

  • Page 2: Table Of Contents

    Key Brightness ..................37 5.3.3 Unit Selection ..................38 Sensor Calibration ...................39 Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.
  • Page 3 3/2018 Changed numerical entry instructions. 8/2018 Removed references to D3 console Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.
  • Page 4 WIKA Mobile Control LP accept no liability for errors in the contents of the manual or for direct or indirect damage in connection with the provision and use of the manual.
  • Page 5 NOTE Usage instructions and information, but no dangerous situation. HINT Supplementary comments and recommendations for the user. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 6: Safety Instructions

    The device complies with the following standards: EN 12895:200, EN 13309:2010, EN ISO 14982: 2009 The full conformity declaration is available from the manufacturer on request. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 7: Product Description

    The machine driver is responsible for the safe operation of the machine. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 8: Product Identification

    Please ensure you make a note of all the information on your type plate for queries about this product. Type plate (Example for D2) Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 9: Overview Of Console Elements

    Encoder With Pushbutton Function: For Selection and Confirmation SET key: Selects Settings / Silences Alarm HOME key: Returns to Main Working Screen ESCAPE key: Aborts Function Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201...

  • Page 10: Overview Feedback Elements

    Flashes Red/White while in error state Blue while setting the operating mode Green while in operation Yellow Machine nearing operational limit Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201...

  • Page 11: Operating Mode Selection

    The Main Working Screen is then displayed. If the machine configuration has changed see Setting Operation Mode in Section 3.2 Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201...
  • Page 12 The vSCALE D2 maestro console must be properly connected to the qSCALE S6 maestro central control unit, before confirming the operating mode. See the Service Manual for details. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com...

  • Page 13: Setting The Operation Mode

    The process for setting the RCL to the current set-up status (SETUP procedure) will vary by machine model. The following is an example machine. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com...
  • Page 14  When the Hoist Button turns green you can adjust the Hoist option.  Use rotary knob or up and down arrows to select Hoist. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201...
  • Page 15 Main Working Screen using the newly selected operating mode. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201...

  • Page 16: Operation

    The correct adjustment of the RCL to the current set-up status is essential for the correct func- tion of the system. The correctness of these settings must be guaranteed before operating the machine! Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 17: Main Working Screen

    4.2) Section 4.4) Function keys with no assigned symbol are not active: Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 18: Warning Lights / Audible Alarm

    The audible alarm sounds an uninterrupted tone. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com...

  • Page 19: Work Area Limitations

    Within Valid Limits Yellow Warning Condition / Approaching Limit Outside Limit Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.
  • Page 20 Limit Nearing Maximum Value Limit value reached or exceeded Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 21: Height Monitoring

    Return to Limit Menu Keys Limit Value Turn On/Off Height Limit Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 22: Radius Monitoring

    Radius Limit Turn On/Off Maximum Radius Limit Turn On/Off Minimum Radius Limit Return to Limit Menu Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 23: Boom Angle Monitoring

    Angle Limit Turn On/Off Maximum Angle Limit Turn On/Off Minimum Angle Limit Return to Limit Menu Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 24: Wind Speed Monitoring

    Keys instructions, below) Limit Return to Limit Menu Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.
  • Page 25 6. Press to confirm the wind speed limit as entered. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 26: Tare Weight

    When an error event occurs, the silence function button on the Main Working Screen will turn green and pressing it will suppress the audible alarm for 5 minutes. Pressing the “SET” function key will also suppress the audible alarms. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 27: Error Events

    “Right Arrow” Use the Rotary Knob function keys to scroll through the errors. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.
  • Page 28 HIRSCHMANN MCS Press the “HOME” or “ESCAPE” key to return to the RCL Main Working Screen. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 29: Camera

    Keys Rotates Camera Display play Return to Main Working Screen Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 30: Service And Maintenance

    Section 5.3) System Settings (See Service Manual) Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 31: Machine Information

    INFO INFO The System Version Information Screen shows the Machine Serial Number, Operating System and Software Versions. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 32: Status Of Digital Outputs

    “Down Arrow” Use the Rotary Knob function keys to scroll through the list of outputs. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 33: Status Of Digital Inputs

    “Down Arrow” Use the Rotary Knob function keys to scroll through the list of inputs. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 34: Readings Of Analog Sensors

    “Down Arrow” Use the Rotary Knob function keys to scroll through the list of inputs. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 35: User Screen

    Section 5.3.2) (See Section 5.3.3) Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 36: Lcd Brightness

    BRIGHTNESS Use the rotary knob to adjust the brightness. Pressing the knob or to confirm. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 37: Key Brightness

    INPUTS Use the rotary knob to adjust the brightness. Pressing the knob or to confirm. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 38: Unit Selection

    The key will change to show the current selection: For SI Units For US Units Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201...

  • Page 39: Sensor Calibration

    Luffing Cylinder Tuning (See Service Manual) Function Keys may vary by machine model depending on the sensors being used. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201...

  • Page 40: System Information

    (See Service Manual) (See Service Manual) Rotate Display (See Service Manual) Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 41: Screen Capture

    Take a new screenshot. Once a screenshot is taken the images in internal memory are copied to the USB drive and removed from internal memory. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 42: Maintenance And Repair

    WIKA service partner. Clean the surface and the front screen of the device occasionally with a damp cloth and a mild deter- Cleaning gent.

  • Page 43: Appendix

    RAM Mount) - Mount articulated mounting - User manual (PDF file or on data storage device) Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

  • Page 44: Password Entry

    Use the button to delete the currently selected digit. Press to confirm the password as displayed. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201...

  • Page 45: Error Codes Table

    1Axx Parameter Error 1Bxx Unspecified Error Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.
  • Page 46 Operation is restricted to permitted conditions E0411 Max wind speed limit exceeded (Warning) Operation is restricted to permitted conditions (load chart) Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201...
  • Page 47 Warning: Load monitoring inactive E0A35 Bypass A2B switch Warning: Load Lift not monitored Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.
  • Page 48 Check the CAN connections and wiring, the sensor E1X2F Sensor Error: IOMAngle4 calibration, and the CAN configuration. Replace faulty sensor Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201...
  • Page 49 Check the CAN connections and wiring, the sensor E1X80 Actuator Error: IOOutput3 calibration, and the CAN configuration. Replace faulty sensor Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201...
  • Page 50 Turn the Ignition off and on again. Consult Customer E3001 Module Error Service if the error occurs again Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.
  • Page 51 HIRSCHMANN MCS This page intentionally left blank. Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.
  • Page 52 Drawings, Diagrams Tables Did you discover errors in this manual? If so, on which page? Service : (717) 217-2250 WIKA Mobile Control LP Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.
  • Page 53 Dear user, please complete and return both pages of this feedback:  via Fax an: +49 (0)7243 709 3222  via Post an: WIKA Mobile Control LP Documentation Hertzstr. 32-34 76275 Ettlingen Thank You ! Service : (717) 217-2250 WIKA Mobile Control LP...
  • Page 54 HIRSCHMANN MCS Notes WIKA Mobile Control LP Service : (717) 217-2250 Parts / Sales : (717) 217-2269 1540 Orchard Drive www.wika-mc.com Chambersburg, PA 17201 qSCALE maestro (PLC v01.00.00) Operators Manual / Issue K (HMI v1.0.0) 08/2018 / rbm.

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