Summary of Contents for GSi 60' DIAMETER
- Page 1 Cor-Lok/Cut-Lok Flooring and Grandstand Layout Models: 60' DIAMETER Installation Manual PNEG-223 Version 4.0 Date: 12-16-19 PNEG-223...
- Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 3: Table Of Contents
Contents Chapter 1 Safety Precautions ........................5 Safety Guidelines ........................5 Cautionary Symbol Definitions......................6 Safety Cautions...........................7 Safety Decals ..........................9 Safety Sign-off Sheet......................... 11 Chapter 2 Floor Installation ........................13 Fan Placement Diagram ......................13 Full Floor Installation .........................14 Undersplice Specifications ......................17 Installing the Undersplice ......................18 Installing the Undersplice and Oversplice for Small Grain Floor Planks..........19 Chapter 3 20 Gauge Grandstand Identification ..................21... - Page 4 NOTES PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 5: Chapter 1 Safety Precautions
Safety Precautions Topics Covered in this Chapter ▪ Safety Guidelines ▪ Cautionary Symbol Definitions ▪ Safety Cautions ▪ Safety Decals ▪ Safety Sign-off Sheet Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. -
Page 6: Cautionary Symbol Definitions
Chapter 1: Safety Precautions Cautionary Symbol Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. Table 1-1 Description of the different cautionary symbols Symbol Description... -
Page 7: Safety Cautions
Chapter 1: Safety Precautions Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Respiratory Foot Protection Protection Protection Hearing Head Fall Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. •... - Page 8 Chapter 1: Safety Precautions Maintain Equipment and Work Area • Understand service procedures before doing work. Keep area clean and dry. • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately.
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Page 9: Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood by all personnel involved in the installation, operation, service and maintenance of the equipment. To replace a damaged of missing decal, contact us to receive a free replacement. GSI Decals 1004 E. Illinois Street Assumption, IL 62510 Phone: 1–217–226–4421... - Page 10 Chapter 1: Safety Precautions Location Decal No. Decal Description Warning Keep Clear of On bin door DC-GBC-1A Augers covers On bin door Warning Unload Instructions DC-GBC-2A covers PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 11: Safety Sign-Off Sheet
Chapter 1: Safety Precautions Safety Sign-off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name... - Page 12 NOTES PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 13: Chapter 2 Floor Installation
Floor Installation Topics Covered in this Chapter ▪ Fan Placement Diagram ▪ Full Floor Installation ▪ Undersplice Specifications ▪ Installing the Undersplice ▪ Installing the Undersplice and Oversplice for Small Grain Floor Planks Fan Placement Diagram 1. For uniform air flow, place the fans (1 and 2) in relation to the unloading tube (3) as shown below. 2. -
Page 14: Full Floor Installation
Chapter 2: Floor Installation Full Floor Installation Using the GSI recommended method for full floor installation should save construction time and eliminate the problem of improper installation which could invalidate your warranty. Note the following dimensions as shown below. • Dimension “A” is the leg-to-leg spacing along the centerline of a given plank. - Page 15 Chapter 2: Floor Installation Figure 2-3 Floor plank assembly IMPORTANT: The first piece of flooring must start at the proper distance from the centerline of the bin. Refer to the Figure 7-1, page 29 for floor layout. The first piece may need to be trimmed for length to fit at the proper location.
- Page 16 Chapter 2: Floor Installation 8. Attach the flashing to flooring and sidewall (9) to hold floor plank (4) in place. Refer to the Chapter 4, page 23 for flashing installation. 9. Attach two flashings to the both ends (33) of first floor plank here, just to hold it in place. NOTE: These two flashings will need to be removed and repositioned when installing the rest of the flashing.
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Page 17: Undersplice Specifications
Chapter 2: Floor Installation Undersplice Specifications 1. The undersplice should be installed underneath the planks at the split after both plank lengths have been butted together. 2. Each splice has to be installed as each row of planks are installed. Below figure shows the layout of the undersplice plates (29) and the screw pattern used to secure them. -
Page 18: Installing The Undersplice
Chapter 2: Floor Installation Installing the Undersplice 1. Place floor plank (4) ends together. 2. Place the undersplice (29) under the floor planks (4). Make sure the undersplice (29) extends 3" across each floor plank (4). 3. The undersplice (29) should extend 3" under each floor plank (4). The undersplice (29) should be screwed in place as shown in Figure 2-4, page 4. -
Page 19: Installing The Undersplice And Oversplice For Small Grain Floor Planks
Chapter 2: Floor Installation Installing the Undersplice and Oversplice for Small Grain Floor Planks 1. Place plank ends together. 2. Place the undersplice (29) under the planks. Make sure the undersplice (29) extends 3" across each plank. 3. Install the undersplice (29) to the planks using two self-drilling screws (30) per splice to hold it in place. - Page 20 NOTES PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 21: Gauge Grandstand Identification
20 Gauge Grandstand Identification Table 3-1 20 gauge grandstand identification Plenum clearance Grandstand color code 11-7/8" Blue 14-3/8" White 17-3/16" Yellow Figure 3-1 Grandstand identification PNEG-223 60' Cor-Lok and Cut-Lok Flooring... - Page 22 NOTES PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 23: Chapter 4 Flashing Installation
(13) section when rotating (usually clockwise). 2. This will prevent the rotating/slipping outer wheel of the sweep from catching on the flashing (13) edges. NOTE: All GSI power sweeps and carry-in sweeps manufactured after April 2002 run clockwise. Figure 4-1 Formed flashing installation Flashing Sheet metal screw 1-1/4"... - Page 24 Chapter 4: Flashing Installation 3. After floor (19) is in place, place 1-1/4" bin bolts (14) through the pre-punched holes in the sidewall (9). Refer the below figure to determine the correct sequence for placing the spacer nuts (18) and flat washers (17).
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Page 25: Grandstand Layout At Center Well For Recirculating System
Grandstand Layout at Center Well for Recirculating System Support all center wells to concrete. CAUTION Figure 5-1 Grandstand layout for recirculating system Approximate location for additional supports See appropriate layout for spacing. around center well. PNEG-223 60' Cor-Lok and Cut-Lok Flooring... - Page 26 NOTES PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 27: Well Installation Cut Detail
Well Installation Cut Detail Support all center wells to concrete. CAUTION Figure 6-1 Well installation plank cut detail for 60' split floor Cut short side planks to allow fall of long See appropriate layout for grandstand pieces, cut for well installation to be installed spacing. - Page 28 NOTES PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 29: 60' Cor-Lok/Cut-Lok Plank Order
60' Cor-Lok/Cut-Lok Plank Order Support all center wells to concrete. CAUTION Figure 7-1 60' Cor-Lok/Cut-Lok plank order PNEG-223 60' Cor-Lok and Cut-Lok Flooring... - Page 30 NOTES PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 31: Chapter 8 Plank Lengths
Plank Lengths Topics Covered in this Chapter ▪ 60' Plank Lengths 60' Plank Lengths Support all center wells to concrete. CAUTION Figure 8-1 60' Floor plank lengths PNEG-223 60' Cor-Lok and Cut-Lok Flooring... - Page 32 Chapter 8: Plank Lengths The following plank lengths start at the sidewall and work towards the center of the bin. Refer to the grandstand layout charts for floor drawing. Plank (A) Length (ft. - in.) Length (in.) Plank # 12'-3" 147"...
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Page 33: Chapter 9 Cor-Lok/Cut-Lok And Grandstand Layouts (33' Max. Wall Height)
Cor-Lok/Cut-Lok and Grandstand Layouts (33' Max. Wall Height) Topics Covered in this Chapter ▪ 2.66" Bins 5 Rings ▪ 2.66" Bins 6 Rings ▪ 2.66" Bins 7 Rings ▪ 2.66" Bins 8 Rings ▪ 2.66" Bins 9 Rings ▪ 2.66" Bins 10 Rings ▪... -
Page 34: Bins 5 Rings
Chapter 9: Cor-Lok/Cut-Lok and Grandstand Layouts (33' Max. Wall Height) 2.66" Bins 5 Rings Support all center wells to concrete. CAUTION IMPORTANT: The first piece of flooring must start at the proper distance from the center of the bin. The first few pieces may have to be trimmed to fit correctly. Figure 9-1 2.66"... -
Page 35: Bins 6 Rings
Chapter 9: Cor-Lok/Cut-Lok and Grandstand Layouts (33' Max. Wall Height) 2.66" Bins 6 Rings Support all center wells to concrete. CAUTION IMPORTANT: The first piece of flooring must start at the proper distance from the center of the bin. The first few pieces may have to be trimmed to fit correctly. Figure 9-2 2.66"... -
Page 36: Bins 7 Rings
Chapter 9: Cor-Lok/Cut-Lok and Grandstand Layouts (33' Max. Wall Height) 2.66" Bins 7 Rings Support all center wells to concrete. CAUTION IMPORTANT: The first piece of flooring must start at the proper distance from the center of the bin. The first few pieces may have to be trimmed to fit correctly. Figure 9-3 2.66"... -
Page 37: Bins 8 Rings
Chapter 9: Cor-Lok/Cut-Lok and Grandstand Layouts (33' Max. Wall Height) 2.66" Bins 8 Rings Support all center wells to concrete. CAUTION IMPORTANT: The first piece of flooring must start at the proper distance from the center of the bin. The first few pieces may have to be trimmed to fit correctly. Figure 9-4 2.66"... -
Page 38: Bins 9 Rings
Chapter 9: Cor-Lok/Cut-Lok and Grandstand Layouts (33' Max. Wall Height) 2.66" Bins 9 Rings Support all center wells to concrete. CAUTION IMPORTANT: The first piece of flooring must start at the proper distance from the center of the bin. The first few pieces may have to be trimmed to fit correctly. Figure 9-5 2.66"... -
Page 39: Bins 10 Rings
Chapter 9: Cor-Lok/Cut-Lok and Grandstand Layouts (33' Max. Wall Height) 2.66" Bins 10 Rings Support all center wells to concrete. CAUTION IMPORTANT: The first piece of flooring must start at the proper distance from the center of the bin. The first few pieces may have to be trimmed to fit correctly. Figure 9-6 2.66"... -
Page 40: Bins 11 Rings
Chapter 9: Cor-Lok/Cut-Lok and Grandstand Layouts (33' Max. Wall Height) 2.66" Bins 11 Rings Support all center wells to concrete. CAUTION IMPORTANT: The first piece of flooring must start at the proper distance from the center of the bin. The first few pieces may have to be trimmed to fit correctly. Figure 9-7 2.66"... -
Page 41: Bins 12 Rings
Chapter 9: Cor-Lok/Cut-Lok and Grandstand Layouts (33' Max. Wall Height) 2.66" Bins 12 Rings Support all center wells to concrete. CAUTION IMPORTANT: The first piece of flooring must start at the proper distance from the center of the bin. The first few pieces may have to be trimmed to fit correctly. Figure 9-8 2.66"... - Page 42 NOTES PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 43: Chapter 10 20 Gauge Floor Support Requirements
20 Gauge Floor Support Requirements Topics Covered in this Chapter ▪ 2.66" Corrugation Grandstand Chart ▪ 4.00" Corrugation Grandstand Chart PNEG-223 60' Cor-Lok and Cut-Lok Flooring... -
Page 44: Corrugation Grandstand Chart
Chapter 10: 20 Gauge Floor Support Requirements 2.66" Corrugation Grandstand Chart Table 10-1 Narrow/2.66" corrugation - 20 gauge grandstand floor support chart Full floor supports required for plank type flooring 2.66" corrugation (* Based upon 13-1/2" or taller floor heights) Dia. -
Page 45: Corrugation Grandstand Chart
Chapter 10: 20 Gauge Floor Support Requirements 4.00" Corrugation Grandstand Chart Table 10-2 Wide/4.00" corrugation - 20 gauge grandstand floor support chart Full floor supports required for plank type flooring 4.00" corrugation (* Based upon 13-1/2" or taller floor heights) Dia. - Page 46 NOTES PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 47: Installing The Stiffener Flashing Support
Installing the Stiffener Flashing Support 1. Install the floor and support system, cutting the floor to go around the internal stiffeners as required. 2. Break the stiffener flashing support (24) into its three components. 3. Lay the stiffener flashing supports (24) on top of the flooring (23) and weld the flashing supports (24) to the stiffener (22) as close as possible. - Page 48 NOTES PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
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Page 49: Chapter 12 Installing The Air Flow Supports
Installing the Air Flow Supports 1. Determine the spacing and quantity of air flow supports required from the Table 12-1, page Make sure that the correct supports have been ordered for use with the proper depth of plank (either 1-1/8" or 1-3/8" deep). 2. - Page 50 Chapter 12: Installing the Air Flow Supports Figure 12-1 Methods of support placement PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
- Page 51 10" 24" and 12" (for grain flow) Bin diameter - Number of supports 33' diameter 36' diameter 42' diameter 48' diameter 60' diameter Grain depth at sidewall Use 24" spacing Use 24" spacing 30" Use 24" spacing Use 24" spacing 26"...
- Page 52 Chapter 12: Installing the Air Flow Supports Figure 12-2 Floor layouts PNEG-223 60' Cor-Lok and Cut-Lok Flooring...
- Page 53 Chapter 12: Installing the Air Flow Supports Table 12-2 Installation, spacing and quantities of air flow supports under channel lock floors york and chief bins Bin diameter - Number of supports 15' 6" 18' 7" 21' 8" 24' 9" 27' 10" Grain depth at sidewall...
- Page 54 Chapter 12: Installing the Air Flow Supports Table 12-3 Installation, spacing and quantities of air flow supports under channel lock floors behlen bins Bin diameter - Number of supports 16' 5" 19' 8" 22' 11" 26' 3" Grain depth at sidewall 30"...
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Page 55: Limited Warranty - N.a. Grain Products
12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price. - Page 56 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2019 by The GSI Group, LLC Printed in the USA CN #339651...
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