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Flavor Burst CTP 80SS Equipment, Maintenance And Operations Manual

Soft serve system
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Flavor Burst
®
Soft Serve System
Model CTP 80SS
Equipment, Maintenance and
Operations Manual
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support,
contact one of our qualified distributors.
Warranty
An installation and warranty form is provided with every CTP 80SS system, located inside the CTP 80SS
unit with this manual. It is important that the operator carefully review the warranty and installation
documents accompanying the unit before using this system. Any questions or concerns regarding the
warranty should be clarified upon delivery or installation. For more information, contact your local
authorized Flavor Burst
©2021 Flavor Burst Company
All Rights Reserved
®
distributor.
Printed in March
Printed in
The United States of America

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Summary of Contents for Flavor Burst CTP 80SS

  • Page 1 Warranty An installation and warranty form is provided with every CTP 80SS system, located inside the CTP 80SS unit with this manual. It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS FCC Conformity Statement..…...………………………………………….………………...3 Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..5 Environmental Notices………………...………………………………………….………….6 Parts Identification/Function……...……………………….……..…..……….……..….…..7 Daily Opening Procedures……..………………………….…….…..…….………..……...26 Sanitizing the Injector System……………………………….………………..…...…26 Assembling the Injector Assembly………………...……………………………...…27 Installing the Injector System………………………………….………………...…...28 Other items to check during opening procedures……………………………….…29 Daily Closing Procedures………………………………………….……………….………30 Removing the Injector System…………………………………...……………...…...30 Disassembling the Injector Assembly………………………………………….……31 Sanitizing the Injector System…………………………………..……………...…..32 Replacing the Syrup Flavors…………...…………………………..…….………...……...34...
  • Page 3 Power Connections and Power Up……………………………………….…..…60 Installing Flavors and Priming Syrup Lines………………………...……….…...…61 Color Touch Panel Overview.…….………………..…………………………..……...…64 Quick Reference Guide for Color Touch Panel Setup..…..……...……………….64 Testing the CTP 80SS System………..…….……………………………...…..…65 Directory of Cleaning Procedures……………………………...………………..…….….68 Parts Replacement Schedule………...………………….………………..….……………69 Recommended Maintenance Items Replacement Schedule………………..…..…70 Alternate Parts and Kits by Freezer Model……………………………...……...…..….70...

  • Page 4: Fcc Conformity Statement

    FCC Conformity Statement: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

  • Page 5: Introduction

    Failure to follow this practices in your daily operating routine. instruction may result in electrocution. The CTP 80SS series system is added to a soft serve freezer to inject concentrated flavorings DO NOT operate the system with larger throughout soft serve product as it is dispensed.

  • Page 6: Environmental Notices

    NOTE: Operations Manual subject to NOTE: Children shall not play with the change. Contact your local distributor for most appliance. recent updates concerning the CTP 80SS unit. NOTE: Cleaning and user maintenance shall not be made by children without supervision.
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  • Page 8: Parts Identification/Function

    General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCH PANEL ASSEMBLY WITH ELE 906A Flavor Burst unit command center. BRACKET ELE 434 POWER CABLE Supplies the electronics board with power. INJ 424TS INJECTOR ASSEMBLY Injects syrups into the product.
  • Page 9 General System Overview Figure 1...
  • Page 10 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Control system for the unit. CAB 135R-A RIGHT SIDE PANEL Holds tray support brackets and panel brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, secures FAS 2024 8-32 X 1/4 PAN HEAD sides.
  • Page 11 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Provides spacing between cabinet base and RUB 618 RUBBER BUMPER WITH WASHER table. Attaches to screw and holds rubber bumper FAS 2035 8-32 NUTS - EXT. LOCK WASHER in place. MIS 3074 SHORTY PLUG #1672 Covers screw hole in rubber bumper.
  • Page 12 Injector Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJECTOR ASSEMBLY WITH INJ 424TS SYRUP LINES, ADAPTER, & Transports and injects syrup into product. BRACKET Connects flavor line to inject syrups into INJ 422 INJECTOR HEAD ASSEMBLY product.
  • Page 13 Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION CROWN ADAPTER WITH ADPT 8750-A Attaches Injector Assembly to freezer door. O-RINGS Creates tension to secure adapter to freezer 11A RUB 659 TAYLOR ADAPTER O-RING 8750 1 ea. door.
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  • Page 15 Injector Assembly and Related Parts Figure 3...
  • Page 16 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SOFT SERVE SYRUP PUMP lines. Pumps syrup from flavor bags to flavor SYR 307 PERISTALTIC SYRUP PUMP 1 ea. lines.
  • Page 17 Syrup Pump and Related Parts Figure 4...
  • Page 18 CLEAR TUBING Transports sanitizer to Pump Flush Adapter. Holds sanitizer solution and delivers it to the SAN 740 SANITIZER TANK ASSEMBLY Flavor Burst cabinet and Injector Assembly. 12A SAN 701 SANITIZER TANK 1 ea. Holds sanitizer solution. HAND PUMP ASSEMBLY-FLUTED 12B SAN 734 1 ea.
  • Page 19 Sanitizer Pump and Related Parts Figure 5...
  • Page 20 8-32 X 1/2" PAN HEAD Secures various parts within the top of unit. MIS 3150 FLAVOR BURST LOGO DECALS Displays Flavor Burst trademark logo. CAB 156 CONNECTOR SHIELD Protects power cables from liquids. Provides a power connection to the outside ELE 485CTP 120V POWER ENTRANCE MODULE of the cabinet.
  • Page 21 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Connects the external rotor cable to the ELE 930 INTERNAL ROTOR CABLE electronics board. FAS 2008 4-40 X 3/8" PAN HEAD SCREW Attaches the ethernet plate to the panel. MIS 3216 CLOSURE PLUG 5/8 INCH Closes up extra opening in the base panel.
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  • Page 23 Electronic Parts and Connections Figure 6...
  • Page 24 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – SOFT FOR “SS” SYSTEMS: Houses extra spare SPR 5800A SERVE parts and wear items. ELE 430-RE-1 SPIGOT SWITCH Activates Blending Assembly. RUB 601 9-POS DUCKBILL CHECK VALVE Provides sealed cavity and prevents leakage.
  • Page 25 Spare Parts Kit Figure 7...
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  • Page 27: Daily Opening Procedures

    3. Remove each part from the sanitizer DAILY OPENING PROCEDURES solution. Place the items on a sanitary tray to air dry. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.

  • Page 28: Assembling The Injector Assembly

    6. The following do not need to be sanitized on 2. Install the Injector Head onto the Gear Box a daily basis as part of the daily opening and rotate off-center to secure. procedures. However, inspect these areas 26024 and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: ...

  • Page 29: Installing The Injector System

    Installing the Injector System 1. Install the spout adapter assembly, 5. Ensure that the Injector Assembly is level complete with o-ring(s), onto the freezer horizontally and make any adjustments to spout. Push up on the adapter with your the suspension bracket as needed using the palm to ensure it is evenly and fully adjustment hand knob.

  • Page 30: Other Items To Check During Opening Procedures

    These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to check on the Flavor Burst system during ® opening procedures. These areas should be checked and adjusted if necessary.

  • Page 31: Daily Closing Procedures

    DAILY CLOSING PROCEDURES 2. Rotate the 9-Tube Assembly coupler until it unlocks and is able to slide out of the Injector Head syrup line opening. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.

  • Page 32: Disassembling The Injector Assembly

    6. Remove the spout adapter by gently prying Disassembling the Injector Assembly it off with a flat tool. 1. Rotate the Drive Motor to unlock and remove the Drive Motor from the Gear Box. 26030 7. Remove any o-rings and/or gaskets from the inside and outside the adapter body.

  • Page 33: Sanitizing The Injector System

    Sanitizing the Injector System 4. When the Gear Box has soaked for at least 5 minutes, brush and clean all exposed 1. Prepare detergent water by mixing several surfaces and openings with warm detergent drops of Dawn dish soap with a gallon of water and rinse thoroughly with warm water ®...
  • Page 34 7. Remove each part from the sanitizer 11. Clean, rinse and dry the surfaces of the solution. Place the items on a sanitary tray Drive Motor and exposed surfaces of the to air dry. cabinet using warm detergent water, warm water (108°F / 42°C), and single service towels.

  • Page 35: Replacing The Syrup Flavors

    REPLACE IF NECESSARY. 5. Press and hold the center logo on the Each syrup flavor is stored inside a numbered Touch Panel to access the Flavor Burst tray (1-8) within the system cabinet. Under Maintenance Menu. If the screen asks for a normal operating conditions, flavors are password, enter the password.
  • Page 36 7. Press the flavor of the line to be flushed and 11. Lifting up with the bag fitment, press the follow the instructions outlined on the Touch center pin of the bag fitment valve and Panel screen to flush the syrup line. gently press on the bag to release any excess air.
  • Page 37 15. Once the flushing process has completed, 19. Repeat Steps 3-18 for any additional flavors disconnect Pump Flush nozzle from the that are being changed out. syrup bag connector. Return the Pump Flush Adapter to its place in the cabinet. 20.
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  • Page 39: Scheduled Maintenance

    NOTE: OPERATE UNIT UNDER NORMAL AMBIENT TEMPERATURES BETWEEN 60 AND 80 DEGREES FAHRENHEIT. UNIT SHOULD NEVER BE EXPOSED TO NOTE: SOME FLAVOR BURST SYSTEMS FREEZING TEMPERATURES. HAVE A SMALLER SANITIZER TANK. IF YOUR TANK RUNS OUT OF SOLUTION DURING THE CIP PROCESS, REFILL IT...
  • Page 40 4. Prepare detergent water by mixing several 8. Disconnect the syrup bag connectors from drops of Dawn dish soap with a gallon of the syrup bags. ® warm water (108°F / 42°C). 5. Rotate the 9-Tube Assembly coupler until it unlocks and remove it from the Injector Head syrup line opening.

  • Page 41: Cip - Phase 2: Flush

    11. Press and hold the center logo on the the third, and so on until all the lines have Touch Panel to access the Flavor Burst been flushed. While the lines are flushing, Maintenance Menu. If the screen asks for a proceed to “Phase 3: Clean”...

  • Page 42: Cip - Phase 3: Clean

    CIP – Phase 3: Clean 19. Clean the exposed surfaces of the bag fitment and the syrup bag connector with 16. Brush and clean the Gear Box, Injector warm detergent water. Brush the bag Head, Gear Cartridge, spout adapter, fitment with the medium brush and the gasket and/or o-rings, syrup line manifold, Connector with the small brush.

  • Page 43: Cip - Phase 4: Reassemble

    CIP - Phase 4: Reassemble 25. Push the coupler nut into the coupler body and rotate the coupler body until motion 22. Reconnect the syrup lines and bags of stops to secure. syrup by pressing the syrup bag connector 26179 onto the bag fitment valve.

  • Page 44: Refilling The Sanitizer Tank

    FRESH sanitizer solution in the tank 1. Press and hold the center logo on the that is no more than 28 days old. Replace older Touch Panel to access the Flavor Burst Maintenance Menu. If the screen asks for a solution with fresh sanitizer solution.

  • Page 45: Replacing Injector Head O-Rings

    6. When all the syrup lines with replaced 4. Submerge the Injector Head and the new flavors have been primed, go to “Flushing replacement o-rings in sanitizer solution and Functions” in the Maintenance Menu and soak for at least 5 minutes. press FLUSH SPOUT to clean the spout.

  • Page 46: Miscellaneous Cleaning Procedures

    Miscellaneous Cleaning Procedures Inside of the Cabinet The following parts of the CTP 80SS do not require daily cleaning. Inspect these areas periodically and clean if necessary according to instructions. Prepare detergent water by mixing several drops of Dawn® dish soap with a gallon of warm water (108°F / 42°C).

  • Page 47: Injector Assembly Suspension Bracket

    Injector Assembly Suspension Bracket Touch Panel and Mounting Assembly CLEAN 26145 26147 Detergent RINSE Water SANITIZE 1. Remove the bracket from the Injector NOTE: DO NOT GET WATER NEAR THE Assembly and disassemble it. CABLE CONNECTIONS OR SPEAKER 2. Clean the bracket parts using warm HOLES ON THE TOUCH PANEL.

  • Page 48: Winterizing The Unit

    5. Empty the sanitizer tank and return the tank to the unit. ® If you will not be using your Flavor Burst system during the off-season or other extended periods of time, you should winterize the CTP 80SS system as a precautionary practice to avoid damage or undesirable syrup build-up in the unit.
  • Page 49 9. Scroll down to the Maintenance Functions 12. Repeat Steps 10 and 11 for the second line, section and touch the key named “Flushing then the third, and so on until all the lines Functions”. have been cleared of sanitizer solution. 13.
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  • Page 51: Equipment Setup

    EQUIPMENT SETUP Bracket NOTE: YOUR HANDS SHOULD BE CLEANED The Touch Panel is the control unit for the AND SANITIZED BEFORE YOU PERFORM Flavor Burst ® system. Normal operating THE FOLLOWING PROCEDURES. functions are performed using the Touch Panel and the freezer draw handle. The Touch Panel...
  • Page 52 4. Measure and mark with a pencil the center 7. Connect the ethernet cable to the “DRIVER of the freezer within that cleaned area. BOARD 1” ethernet port behind the Touch Measure and mark the center of the base Panel screen. plate of the mounting bracket assembly.
  • Page 53 10. Insert the hex bolts through the Touch 13. To adjust the height or angle of the Touch Panel plate arms from the outside, through Panel, loosen the hex bolts and lock nuts the upright slots of the anchor bracket. and move the Touch Panel into the desired Secure the bolts with the lock nuts with the position.

  • Page 54: Draw Switch Options

    Draw Switch Options Installing the Draw Handle Switch When the draw spout is activated, the switch relays the signal to the Flavor Burst ® system, telling it to activate the pumps and syrups as product is drawn from the spout. The Flavor Burst system includes two options for the draw switch.

  • Page 55: Sanitizing The Injector System

    Sanitizing the Injector System 5. Place the 9-Tube Assembly and manifold cap on a sanitary tray to dry. If the Injector Assembly is already assembled, disassemble it according to instructions in the DAILY CLOSING PROCEDURES. 1. Prepare sanitizer solution by mixing half a packet (1 oz) of Stera-Sheen®...

  • Page 56: Installing The Spout Adapter

    Installing the Spout Adapter Installing the Injector System and Suspension Bracket Every CTP 80SS system ships with two common spout adapters. The ADPT 8750-A The suspension bracket helps stabilize the adapter fits most Taylor Crown Series freezers. Injector Assembly on the freezer. When It has two o-rings.
  • Page 57 2. Rearrange the suspension bracket 4. Connect the Drive Motor cable to the Drive assembly so that it is placed on the outer Motor. The other end of the cable will side of the Injector Assembly, with the open connect to the back of the syrup cabinet. end of the bracket hook facing toward the 26048 center of the freezer.

  • Page 58: Mounting The Tube / Cable Casing Assemblies

    4. Swing the casing cover outward. 26463 Mounting the Tube / Cable Casing Assemblies The CTP 80SS includes cable casing assemblies. One is to house and hold the 9- Tube Assembly level with the Injector Assembly. The other casing channels the Touch Panel power cord to the back of the unit and out of the way.
  • Page 59 6. Close the casing, taking care not to pinch 9. Remove the protective tape from the plastic any of the lines or cables. Touch Panel cable casing, and apply the casing to the cleaned area. 26465 26467b 7. Install the screw to secure the Assembly. 26466 10.

  • Page 60: Installing And Filling The Sanitizer Tank

    Use only Flo-San® sanitizer mixed according to the manufacturer’s instructions in the sanitizer tank. The tank system delivers solution to ® specific areas of the Flavor Burst system such as the Injector Head and syrup lines during certain functions. Therefore, check the tank levels on a daily basis.

  • Page 61: Power Connections And Power Up

    Then align Once the cables have been attached and the the coupler pins of the two tube assemblies unit is turned on, the CTP 80SS can remain on and connect them. during normal operations from day to day. It...

  • Page 62: Installing Flavors And Priming Syrup Lines

    4. Connect the power cord to the port on the Installing Flavors and Priming Syrup Lines back panel. Each flavor for the CTP 80SS system is stored 26222 inside a numbered syrup tray within the system cabinet. Under normal operating conditions flavors are installed as previous flavors are emptied.
  • Page 63 MAINTENANCE section. The Clean-In- Place procedure MUST be done during the initial setup of the CTP 80SS to ensure all the parts and syrup lines are sanitized and ready for use. 11. After the Clean-In-Place procedure, the syrup lines will be filled with sanitizer solution.
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  • Page 65: Color Touch Panel Overview

    NOTE: THE “REGISTER EQUIPMENT” MENU MAY NOT BE FUNCTIONAL. The CTP 80SS system is simple to use with the Touch Panel selection of flavors. More than 4. Under the section “Flushing and Priming one flavor can be selected for each serving.

  • Page 66: Testing The Ctp 80Ss System

    Testing the CTP 80SS System 2. MANUAL DRAW: Hold a container under the spout to catch flavor product. Pull the Once the system is enabled to dispense flavors, draw handle down to dispense product. If test each flavor to ensure they all dispense...
  • Page 67 3. Evaluate your serving for both appearance 5. If the white cap option is enabled, see if and taste. Look and taste the serving to syrup product has cleared the Injector ensure the syrup level is acceptable. Draw Head. Make sure there is not too much servings of the other flavors to evaluate unflavored product at the top of your their syrup dispensing levels.
  • Page 68 7. Make any other adjustments to settings in the Maintenance Menu settings as needed. 8. If a syrup line fails to operate when tested, select that flavor on the Touch Panel and draw the serving again to verify the syrup pump is malfunctioning.

  • Page 69: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the CTP 80SS are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual.

  • Page 70: Parts Replacement Schedule

    The following schedule has been prepared as a reference for maintaining the wear items used with the CTP 80SS system. Many factors affect the useful life of wear items including climate, store hours, store traffic, sales volumes, etc. Therefore, each operator must determine an appropriate schedule for his or her unique operation.

  • Page 71: Recommended Maintenance Items Replacement Schedule

    RECOMMENDED MAINTENANCE ITEMS REPLACEMENT SCHEDULE The following maintenance tools are recommended utensils for CTP 80SS system cleaning procedures. These items are not included with the system but are available through your local Taylor Company distributor. Suitable alternatives for these Taylor maintenance items may be available through your distributor.

  • Page 72: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

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