MSA ML-3 Instructions Manual
MSA ML-3 Instructions Manual

MSA ML-3 Instructions Manual

Cap lamp system

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1011346 9/7/99 12:40 PM Page 3
ML-3
cap lamp system
instructions
THIS MANUAL, INCLUDING THE WARNINGS AND CAUTIONS INSIDE, MUST
BE READ AND FOLLOWED CAREFULLY BY ALL PERSONS WHO USE OR
MAINTAIN THIS PRODUCT, INCLUDING THOSE WHO HAVE ANY RESPON-
SIBILITY INVOLVING ITS SELECTION, APPLICATION, SERVICE, OR REPAIR.
THIS CAP LAMP SYSTEM WILL PERFORM AS DESIGNED ONLY IF USED
AND MAINTAINED ACCORDING TO THE INSTRUCTIONS. OTHERWISE IT
COULD FAIL TO PERFORM AS DESIGNED AND PERSONS WHO RELY ON
THIS PRODUCT COULD SUSTAIN SERIOUS PERSONAL INJURY OR DEATH.
The warranties made by MSA with respect to the product are voided if the
product is not installed, used, and serviced in accordance with the instruc-
tions in this manual. We encourage our customers to write or call for a
demonstration of this equipment prior to use or for any additional informa-
tion relative to use or repairs. Call 1-800-MSA-2222 during regular working
hours, or 1-800-MSA-5555 after working hours or during emergencies.
Manufactured by
TAL 991 (L) Rev. 0
WARNING
PITTSBURGH, PENNSYLVANIA, U.S.A. 15230
© MSA 1999
Prnt. Spec. 10000005389(S)
10011346
Doc. 10000004394

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Summary of Contents for MSA ML-3

  • Page 1 COULD FAIL TO PERFORM AS DESIGNED AND PERSONS WHO RELY ON THIS PRODUCT COULD SUSTAIN SERIOUS PERSONAL INJURY OR DEATH. The warranties made by MSA with respect to the product are voided if the product is not installed, used, and serviced in accordance with the instruc- tions in this manual.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS IMPORTANT ...............2 Replacing Battery Cover (Metal)........4 GENERAL DESCRIPTION ..........2 Replacing Battery (Plastic Cover) ........4 Remote Power Connections...........3 USING ML-3 CAP LAMP SYSTEM ........5 PREPARATION FOR USE...........3 Repairing the Headpiece ..........5 Battery Charging.............3 REPLACING BULBS ............6 Storage of Batteries............3 Removing the Bezel Ring ..........6...
  • Page 3: Remote Power Connections

    Preparing for Use is further secured by a lock device several times until battery responds. If 1. Fill the plastic bottle of the MSA which fits at the end opposite to the battery does not respond after three Filling Device (P/N 69422 or angle clamp.
  • Page 4: Cap Lamp System

    1011346 9/7/99 11:43 AM Page 4 Cap Lamp System 3. At end of shift, or when finished tive battery pole. charging frame, and the voltmeter neg- using the external device, remove 3. Connect blue conductor to nega- ative lead to the battery cover. This will the external connection from the tive battery pole to ensure correct reveal a ‘negative’...
  • Page 5: Using Ml-3 Cap Lamp System

    SECONDARY PILOT BULB) USING ML-3 CAP LAMP SYSTEM Removing the Bezel Ring 1. Remove wax seal (if applicable) The ML-3 headpiece is made up of from lock screw. the lamp-housing, which contains the 2. Unscrew and back out lock screw following parts: by using special allen key.
  • Page 6: Removing The Bezel Ring

    1011346 9/7/99 11:44 AM Page 6 ML-3 Repair 2. Unscrew reflector from bushing by housing. holding bushing and unscrewing 3. Unscrew secondary bulb from reflector. side socket assembly of head- piece housing. Replacing the Reflector 1. Remove the bezel ring and lens.
  • Page 7 1011346 9/7/99 2:05 PM Page 5 ML-3 Diagram Item List Lamp Housing ........Lock Contact Kit 10014516 Bezel Ring ......10014213 Glass Lens......10014214 Lock Spring Sealing Channel....10014216 Lock Barrel Reflector ......10014210 Lock Contact Small Bulb Socket Lock Contact Screw Main Bulb 4V 1.0A ...10014215 Lock Contact Sealing Washer Halogen ..........
  • Page 8: Troubleshooting

    1011346 9/7/99 11:44 AM Page 9 ML-3 Repair Troubleshooting PROBLEM CAUSE Bulb glows dimly, flickers or fails 1. Low battery capacity a. Observe the electrolyte level in the cell windows and make certain level is between the two scribed lines on the cell windows.
  • Page 9 1011346 9/7/99 11:44 AM Page 10 The Following Assemblies have Battery with Acid and 13 Amps Complete Cap Lamp Headpiece and Cover Assembly Number Assembly Main Bulb Amp Battery Cover 10010590 10010624 Stainless Steel 10010592 10010625 Stainless Steel 10010594 10010626 Plastic 10010596 10010627...

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