Page 1 (217) 352-9330 | Click HERE Find the Hach / GLI P63A1N1A1B1N at our website:...
Page 2 Web: www.gliint.com U.S.A. In the interest of improving and updating its equipment, GLI reserves the right to alter specifications to equipment at any time. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 3 WARRANTY GLI International, Inc. warrants the Model P63 to be free from defects in material or workmanship for a period of 2 years (24 months) from the date of shipment of this product from our facility. A warranty claim will not be honored if defects are...
Page 4 A CAUTION LOOKS LIKE THIS. IT ALERTS YOU TO POSSIBLE INSTRUMENT MALFUNCTION OR DAMAGE. NOTE: A note looks like this. It alerts you to important, useful operating information. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 5 This symbol on the equipment means that there is alternating cur- rent present and alerts the user to be careful. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 6 A. CONNECTING SENSOR 1. After properly mounting the analyzer (PART TWO, Section 2), connect the GLI Differential Technique pH sensor to “SENSOR” terminals on TB1 (Fig- ure 2-3), matching colors as indicated. When using a conventional combination pH electrode, follow the instructions in PART TWO, Section 3.2 to connect it.
Page 7 CONFIGURE submenus to make selections and “key in” values. Refer to PART THREE, Sec- tion 5 for complete configuration details. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 8: Table Of Contents
2.2 Mounting...................20-21 2.3 Conduit Hole Requirements ..............21 SECTION 3 ELECTRICAL CONNECTIONS 3.1 GLI Differential Technique Sensor ...........22-23 Hookup Using Built-in Temperature Element........24 Hookup Using External Pt 1000 ohm RTD........24-25 3.2 Conventional Combination pH Electrode .........25-26 3.3 Other Electrodes ................... 26 3.4 TTL Inputs .....................
Page 9 4.4 pH Calibration Methods................. 42 Arbitrary Buffer Method...............43-44 Pre-Defined Buffer Method ............44-46 Sample Method ................47-48 Wash/Cal Method (only for use with GLI Cal-Clean™ system) ..49-50 4.5 Temperature Calibration ............... 50 SECTION 5 CONFIGURE MENU 5.1 CONFIGURE Menu Structure ............... 51 5.2 Operating PID Controller (optional feature):...
Page 10 T A B L E O F C O N T E N T S ( c o n t i n u e d ) DEFINE CAL CYCLE Steps...........61-63 SCHEDULE WASH/CAL Events..........63-64 REMOTE SYSTEM CONTROL ..........65 GLI Cal-Clean™ Wash/Cal System Safeguards ....65-66 For GLI Air/Water Blast Cleaning System: DEFINE WASH CYCLE............66-67 SCHEDULE WASH Events...........67-68 5.5 Selecting TEMP COMP METHOD............69-70...
Page 11 P A R T F I V E - S P A R E P A R T S A N D A C C E S S O R I E S ......................107-108 Model P63 pH Analyzer Rev. 7-1201...
Page 12 Sensor Shield Wire Connection for Best EMI Performance ..........23 Figure 2-5 Connecting GLI Differential Technique Sensor (with built-in temperature element) ... 24 Figure 2-6 Connecting GLI Differential Technique Sensor and External Pt 1000 ohm RTD ....25 Figure 2-7 Connecting Conventional Combination pH Electrode ............26 Figure 2-8 Connecting Control/Alarm Device(s) to Electromechanical Relay(s)........
Page 13 Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 14: Part O N E - I N T R O D U C T I O N
The analyzer is equipped with one of two types of sensor input (scaling) printed circuit boards. One board enables any GLI Differential Technique pH sensor to be used with the analyzer. The other is provided when using a conven- tional combination electrode or electrode pair.
Page 15: Modular Construction
Line power must be connected to specifically designated terminals on TB5/TB6. WARNING: REMOVE LINE POWER BEFORE NEARING THIS AREA TO AVOID ELECTRICAL SHOCK. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 16: Retained Configuration Values
SE N S O R 801-4 INP UT 801-4 MAIN S CO N DU CT ED FIGURE 1-1 EMI/RFI Immunity Diagram Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 17: Specifications
RTD), or a manually entered value; 3- wire temp. sensor connection capability; auto temp. comp. for pure water (0.0-50.0 ° C) Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 18 PART ONE - INTRODUCTION SECTION 2 - SPECIFICATIONS Sensor-to-Analyzer Distance: GLI Differential Tech. Sensor .. 3000 ft. (914 m) maximum (distances greater than 500 ft./152 m may degrade sensor im- pedance diagnostic readings) Conventional Comb. Elect..100 ft. (30 m) maximum with electrode cable capacitance of less than 30 pF/foot Power Requirements ....
Page 19 Mounting Configurations..... Panel, surface, and pipe (horizontal and vertical) mounting Net Weight ......... 5.5 lbs. (2.5 kg) approximately Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 20: Part T W O - I N S T A L L A T I O N
1. It is recommended to locate the analyzer as close as possible to the installed sensor: • GLI Differential Technique Sensor: The maximum allowable distance between this type of sensor and the analyzer is 3000 feet (914 m). However, dis-...
Page 21: Mounting
Use the short 3/4-inch (19 mm) long bolts to fasten the nylon bracket to the back of the analyzer case. FIGURE 2-1 Analyzer Mounting Arrangements Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 22: Conduit Hole Requirements
If using only shielded ca- bles, appropriate strain reliefs or cable grips are required. (GLI sells accessory cable grips, part number 3H1091, and watertight locknuts, part number 3H1230, for cable entries.) Seal unused cable entry holes with appropriate plugs.
Page 23: Electrical Connections
). Depending on how the analyzer is equipped, alternate terminal designations shown in Figure 2-3 may apply. FIGURE 2-3 Analyzer Terminal Strip Designations Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 24: Gli Differential Technique Sensor
PART TWO - INSTALLATION SECTION 3 - ELECTRICAL CONNECTIONS NOTE: For best EMI performance, terminate the shield wire of a GLI Differential Technique sensor as close as possible to the cable entry point instead of to the “SHLD” terminal 6 on TB1.
Page 25: Hookup Using Built-In Temperature Element
Refer to Figure 2-5 and connect the sensor (or intercon- Temperature Element nect) cable wires to TB1, matching colors as indicated. NOTE: For GLI Differential sensors that have two shield wires, always connect its outer shield to the green ground screw (earth ground) and its inner shield to “SHLD”...
Page 26: Conventional Combination Ph Electrode
Connect black wire to “N.C.” Terminal 10 on TB1. d) Connect cable shield to “SHLD” Terminal 6 on TB1. FIGURE 2-6 Connecting GLI Differential Technique Sensor and External Pt 1000 ohm RTD 3.2 Conventional The combination electrode must be within 100 feet (30 m) of Combination pH the analyzer.
Page 27: Other Electrodes
Other types of pH electrodes, including electrodes with tri- axial cable, electrode pairs, etc. can be used with this analyzer. To connect one of these types of pH electrodes, please contact the GLI Customer Service Department for wiring details. 3.4 TTL Inputs The analyzer TTL inputs are dedicated for only operating a GLI Cal-Clean™...
Page 28: Analog Outputs
14 and 15 on TB1, matching polarity as indicated. • Output 2 “4-20 mA” Signal: Connect load to Terminals 19 and 20 on TB1, matching polarity as indicated. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 29: Relay Outputs
FIGURE 2-8 Connecting Control/Alarm Device(s) to Electromechanical Relay(s) Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 30: Solid State Ac Relays (Optional)
NOTE: These solid state AC relay outputs require 24-250 VAC power with at least 0.02 amps RMS. FIGURE 2-9 Connecting Control/Alarm Device(s) to Solid State AC Relay(s) Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 31: Solid State Dc Relays (Optional)
NOTE: These solid state DC relay outputs require 3-60 VDC power. FIGURE 2-10 Connecting Control/Alarm Device(s) to Solid State DC Relays Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 32: Ttl Outputs
(PART THREE, Section 5.3). • Dedicated outputs for a wash/cal system such as a GLI Cal-Clean™ System by using the CONFIG menu and selecting “Wash/Cal System,” and then enabling them for this purpose (PART THREE, Section 5.4).
Page 33: External-Supply Logic Operation
(24 VDC maximum). FIGURE 2-12 TTL Output Connections for External-supply Logic Operation Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 34: Dc Relay Coil Driver Operation
4. Connect TB3 “COM” terminal 2 to an external ground. FIGURE 2-13 TTL Output Connections for DC Relay Coil Driver Operation Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 35: Line Power
1/2 amp slow-blow fuse for protection, regardless of whether the analyzer is equipped with the single or dual-fuse option. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 36: Part T H R E E - O P E R A T I O N
M O DE L 63 M EAS C AL CO NFIG M AINT DIAG ENTER FIGURE 3-1 Analyzer Keypad Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 37: Displaying Main Menu Screens
Pressing the CAL , CONFIG , MAINT or DIAG key while any of the main menu screens is showing always returns the display back to the MEASURE screen. However, when any Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 38: Moving Within A Screen
(see exam- Selected Items ple screen below). Non-highlighted numeric values are also shown in normal video. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 39: Confirming Entries
Pressing the MEAS key or CONFIG key will exit a configuration screen, abort- ing the entry routine and retaining pre-existing values. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 40: Menu Structure
3.3 Initial Configuration Read Section 5 before configuring the analyzer to familiar- ize yourself with all of the setup possibilities. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 41: Calibrate Menu
) roo t m en u s c re e n FIGURE 3-2 CALIBRATE Menu Structure Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 42: Things To Know About Ph Calibration
• Receives a temperature input signal from a pH sensor with a built-in temperature element (all GLI Differential sensors) or from an external temperature element. • Has been correctly set for the type of temperature element being used for automatic compensation.
Page 43: Ph Calibration Methods
This method is only for single-point calibrations. • Wash/Cal Method: This method is dedicated for use only with a GLI Cal-Clean™ System or other appropriate automatic hardware that includes a positioner to re- tract/insert the sensor, solution dispensing equipment, and a solenoid control system.
Page 44: Arbitrary Buffer Method
2. Determine the temperature of the buffer by using the analyzer’s temperature measuring capability. (The pH value of a buffer changes slightly as its temperature changes.) Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 45: Pre-Defined Buffer Method
2. When you plan to have a novice or unskilled operator calibrate (for example, someone who may confuse the two buffers being used for a two-point calibration). 3. When you plan to use a GLI Cal-Clean™ System. Advantages/Disadvantages: The “Pre-Defined Buffer” method takes time to initially set...
Page 46 G. Press ENTER key to select the “SAVE & RETURN” line. Press ENTER key again to enter the displayed low and high buffer values into memory. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 47 Also, in a noisy envi- ronment the measurement signal may never fully stabilize. The stability mode default is LOW. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 48: Sample Method
“SMPL” annunciator (see upper right corner of screen example below) indicates the process value has been recorded and you can continue calibration. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 49 6. After keying in the known value, press the ENTER key to store the value and select the “CALIBRATE” line. Press the ENTER key again to complete the calibra- tion. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 50: Wash/Cal Method (Only For Use With Gli Cal-Clean™ System)
Reasons to Use: (only for use with GLI Cal-Clean™ system) When you need frequent calibration and are using a GLI Cal-Clean™ system or other appropriate hardware to auto- mate the calibration procedure. This method cannot be used with a GLI Air/Water Blast Cleaning System, which is intended for automatic washing only -- not automatic calibration.
Page 51: Temperature Calibration
30 minutes for each calibration point). To calibrate for temperature, follow the simple instructions shown on the analyzer display screens. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 52: Configure Menu
RE TU R N (pres s ENTER to re tu rn to me as ure s cree n) FIGURE 3-3 CONFIGURE Menu Structure Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 53: Operating Pid Controller (Optional Feature)
PD controller action. PID MODE Use this “PID MODE” submenu screen to configure the controller to your application requirements: Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 54: Pid Timer
After initially tuning the controller, readjustment (based on experimentation and observed response) is usually required until attaining desired control. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 55: Setting Relays/Ttl (Namur) Outputs
NC contact of Relay A, and select “Fail Safe ON.” Now the horn will sound if Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 56 Low Dband -- Sets the range in which the relay re- mains on after the measured value increases above the low alarm value. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 57 THREE, Section 5.10. The TTL output set can be operated in a “fail safe” mode and/or assigned an “on delay” time. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 58: Establishing Wash/Cal System Operation
For GLI The analyzer software provides wash and calibration func- Cal-Clean™ System tions that require a GLI Cal-Clean™ System (or equivalent engineered automatic system) to control appropriate hard- ware. The wash/cal functions can be used two basic ways: 1. For Continuous Measurement with Periodic Wash/Cal, enabling you to automatically: •...
Page 59 Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 60: For Gli Cal-Clean™ System
The electrode then retracts. The monitored TTL inputs determine when the electrode is fully retracted. If retraction takes longer than 25 seconds, the cycle aborts Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 61 “Aux Wash 2” step both use the same analyzer output (Relay B) to provide the same auxiliary wash solution. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 62: Define Cal Cycle Steps
If the entered time expires before completing a successful calibration, the “Cal” cycle will abort and a message screen will appear. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 63 “Rinse” and “Rinse Delay” steps will occur for their respectively entered times before the “Cal” cycle continues with the “Buffer 2” step. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 64: Schedule Wash/Cal Events
• Day of week: Selections are “SUN,” “MON,” “TUE,” “WED,” “THU,” “FRI,” “SAT,” or “EVR” for an event re- curring every day. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 65 The other event will be skipped. Schedule events far enough apart to prevent them from con- flicting with each other. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 66: Remote System Control
ED or INSERTED) until TTL signal is removed. *TTL input signal need not be sustained to run cycle. GLI Cal-Clean™ Wash/Cal System Safeguards Analog Output 2 can be configured to act as an alarm. Do- ing this will cause an alarm condition alert if any error occurs during wash/cal system operation.
Page 67 For GLI The analyzer software provides a wash-only function that Air/Water Blast controls an optional GLI Air/Water Blast Cleaning System to Cleaning System automatically wash a GLI Differential Technique pH sensor with user-supplied air or water. You can establish when the wash (air or water blast) occurs and the duration of the wash.
Page 68: For Gli Air/Water Blast Cleaning System
PART THREE - OPERATION SECTION 5 - CONFIGURE MENU DEFINE WASH CYCLE for GLI Air/Water Blast Cleaning System Use the following submenu screen to define and enter the wash cycle: On this screen, the configuration choices are: • Hold Release: Sets how long you want the analog Outputs 1 and 2 to remain “held”...
Page 69 The other event will be skipped. Schedule events far enough apart to prevent them from con- flicting with each other. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 70: Selecting Temp Comp Method
The screen settings are: • Type: Selecting “300ΩNTC” sets the analyzer for use with a 300 ohm NTC temperature element (used in all GLI Differential Technique pH sensors -- except Model 6006P4-2000 pure water pH sensor systems which use a Pt1000 RTD).
Page 71: Setting Analog Output 1
PART THREE - OPERATION SECTION 5 - CONFIGURE MENU to GLI Differential pH sensors as well as combination pH electrodes, regardless of whether the temperature ele- ment is built-in or external. • Pure Water: This setting is normally “OFF.” When meas-...
Page 72: Setting Analog Output 2
Output 2 automatically becomes “ACTIVE,” regardless of its preset mode. Also, the software alarms (Section 5.10) do not affect this output. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 73: Setting Main Parameter Functions
Use the following “SENSOR TYPE” submenu to set the analyzer for the type of pH sensor being used: Select the “DIFF” choice when using a GLI Differential Technique pH sensor. The “COMB” setting is for a conven- tional combination pH electrode. Additionally, each choice provides slightly different temperature compensation that will affect measured pH readings.
Page 74: Cal Buffer Values
• MED: During calibration, the pH and °C annunciators stop flashing when these two measured signals are more stable (less change per time period than “LOW” setting). Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 75: Setting Transfer Condition
Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 76: Relays (A, B, And C)
• ACTIVE: Enables output values (4-20 mA and 0-5 VDC/ 0-1 mA) to continue tracking the measured value during a transfer condition. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 77: Setting Software Alarms
Use the following “CAL TIMER” submenu to enter the num- ber of days that you want to elapse before you perform the next calibration: Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 78: Setting Measure Screen Resolution
NOTE: The “12-Hour” selection in the “Mode” field provides an am/pm time format. The “24-Hour” selection provides a military time format. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 79: Set Passcode
CODE DOWN AND STORE IT IN A SAFE PLACE. IF YOU ARE AN AUTHORIZED PERSON AND HAVE FORGOTTEN MISPLACED ASSIGNED PASSCODE, CONTACT THE GLI CUSTOMER SER- VICE DEPARTMENT FOR ASSISTANCE. Record your passcode here ➨ __ __ __ __ Model P63 pH Analyzer Rev. 7-1201...
Page 80: Maintenance Menu
R E T U R N (p re s s ENTER to re tu rn to m e as u re s cree n ) FIGURE 3-4 MAINTENANCE Menu Structure Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 81: Hold/Xfer Outputs
By manually operating the PID controller, you can check the control elements for proper sizing, and get a “feel” for the capability of the control system. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 82: For Gli Cal-Clean™ System
PART THREE - OPERATION SECTION 6 - MAINTENANCE MENU 6.4 SENSOR This section is only pertinent when using a GLI Cal- MAINTENANCE Clean™ automatic wash/cal system or a GLI Air/Water (manually operate wash-only system. wash system) NOTE: Depending on whether the analyzer is equipped for...
Page 83: For Gli Air/Water Blast Cleaning System
Use this “MANUAL WASH” submenu screen to manually control the defined wash cycle previously established (PART THREE, Section 5.4 under “For GLI Air/Water Blast Cleaning System” subheading in “DEFINE WASH CYCLE” section). Select “RUN” and press the ENTER key to hold the analog outputs at their present values and to start the defined wash cycle (Relay C output).
Page 84: Manual Analog Out (Set/Jog Analog Output Ma Values)
This also will interact with relay overfeed timer operation (if counting). Refer to PART THREE, Section 8.5 for complete details. When exiting Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 85: Reset Overfd Timer (Reset Relay Overfeed Timers)
(4 mA or 20 mA). NOTE: See PART THREE, Section 8 for more operating details for overfeed timers. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 86: Simulate Ph/Temp Values
NOTE: Using this screen to manually simulate values may interact with relay overfeed timer operation (if counting). Refer to PART THREE, Section 8.5 for complete details. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 87: Diagnostics Menu
“WARN” alert, and creates diagnostic message # 34 (predicted probe date) which can be displayed by accessing the “Messages” submenu in the DIAGNOSTICS menu. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 88: Electrode Impedance Readings
Electrode The analyzer also displays electrode impedance readings to Impedance Readings assist you in diagnosing problems. When using a GLI Differential Technique sensor, the displayed impedance readings are of its active and standard electrodes. When using a conventional combination pH electrode, the dis- played impedance readings are of its glass and reference electrodes.
Page 89: Diagnostics Menu Structure
R E T UR N (p re ss ENTER to re tu rn to m ea su re sc re en ) FIGURE 3-5 DIAGNOSTICS Menu Structure Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 90: Messages (Diagnostics Message List)
Measured zero exceeded software alarm’s preset fail high level. ZERO < WARN LEVEL Measured zero exceeded software alarm’s preset warn low level. Continued on next page. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 91 Measured impedance of standard (or reference) electrode exceeded soft- ware alarm’s preset fail low level. # 26 PREAMP CURRENT HIGH Bias current to GLI Differential sensor is too high. Sensor may be faulty, incorrectly connected, or have a shorted cable. Check wiring. # 29 PREAMP CURRENT LOW Bias current to GLI Differential sensor is too low.
Page 92 # 115 SCAL EE QUEUE FULL The analyzer’s scaling card is faulty. Return the analyzer to GLI for repair. The analyzer’s µ P board is faulty. Return the analyzer to GLI for repair. # 117 SYS EE ERROR The analyzer’s µ P board is faulty. Return the analyzer to GLI for repair.
Page 93 An incorrect passcode entry was attempted on the indicated date/time. These messages are only provided and displayed when using a conventional combination pH electrode. ✧ These messages are only provided and displayed when using a GLI Differential Technique pH sensor. Model P63 pH Analyzer Rev. 7-1201...
Page 94: Calibration Record (Last Calibration Only)
The displayed slope for the LAST CALIBRATION would then be “-2.3 mV/pH” (the negative difference be- tween the first and last calibrations). Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 95: Logbook
(RTC): If any test fails, return the analyzer to GLI for repair. NOTE: During hardware tests, the analyzer continues to measure and control normally without interruption. 7.8 DEVICE DESCRIPTION To find the analyzer’s complete model number, serial num-...
Page 96: Factory Assistance
Diagnostics Tip! For additional information on trouble- shooting, contacting our Customer Service Department, or instructions to return an analyzer for repair, refer to PART FOUR, Section 3. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 97: Relay Overfeed Timer Feature
• Changes Analog Output 2 (only when set to represent a dedicated non-variable alarm signal) to the selected alarm state value (4 mA or 20 mA). Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 98: Resetting Overfeed Timers
Relays A, B, and C become non-functional. Furthermore, Relays A, B, and C will not appear on the screen showing relay overfeed timer status. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 99: Part F O U R - S E R V I C E A N D M A I N T E N A N C E
3. Close the door and tighten the four screws on the ana- lyzer’s front bezel. FIGURE 4-1 Analyzer Door Attachment Details Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 100: Replacing Relays
(see PART FIVE for relay part num- ber). 6. Reinstall the power supply board assembly following the previous steps in reverse order. Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 101: Replacing Fuse(S)
1 through 3 in the previous “Replacing Relays” Section 1.3. 2. Remove the blown fuse and replace it with a GLI fuse or an equivalent (see PART FIVE for fuse part number). 3. Reinstall the power supply board assembly following steps 1 through 3 in the previous Section 1.3 in reverse...
Page 102: Preserving Measurement Accuracy
To maintain measurement accuracy, periodically clean the sensor. Operating experience will help you determine the intervals between cleanings (days, weeks, or months). Use the recommended cleaning procedure described in the GLI sensor operating manual. Depending on application circumstances, periodically re- 2.2 Keeping Analyzer...
Page 103: Troubleshooting
3. Note the analyzer reading now and compare it with the reading taken in step 1. If the reading changed, a ground loop exists. Model P63 pH Analyzer Rev. 7-1201 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 104: Finding Source Of Ground Loop
2. Depending on the type of pH sensor, refer to the ap- propriate category below and follow the steps to simulate the pH and temperature input signals: Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 105 PART FOUR - SERVICE AND MAINTENANCE SECTION 3 - TROUBLESHOOTING For GLI Differential Technique Sensor A. Connect a millivolt generator (or a jumper, if gen- erator is not available) between Terminal 4 (red) and Terminal 5 (green) on TB1, with the (+) lead on Terminal 4.
Page 106 PART FOUR - SERVICE AND MAINTENANCE SECTION 3 - TROUBLESHOOTING Scroll MEASURE screen bottom line to show temperature: „ For GLI Differential Technique sensor, the temperature value should be approximately “25°C.” „ For a conventional combination electrode, the temperature value should be approximately “0°C.”...
Page 107: Customer Assistance
Call the GLI Customer Service Dept. before returning an analyzer for repair. Many problems can be diagnosed and resolved over the telephone. GLI will issue a Return Mate- rial Authorization (RMA) number if it is necessary that the analyzer be returned for repair. All returned analyzers must be freight prepaid and include: 1.
Page 108 With PID, but without EMI hardening option ..G63G1040-102 Without PID, but with EMI hardening option ..G63G1040-103 With PID and EMI hardening options....G63G1040-104 Rev. 7-1201 Model P63 pH Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 109 Description Part Number Scaling Board Assemblies: • For P63A Analyzers (accepts only GLI Differential Technique Sensor)......G63G1080 • For P63B Analyzers (accepts only Conventional Combination Electrode or Electrode Pair) ....G63G1130 Complete Power Supply Board Assemblies: • For Single-fused P63A or P63B Analyzers: Includes 3 electromechanical relays....

GLI P63 Operating Instructions Manual

General Information

Part O N E - I N T R O D U C T I O N

Figure 1-1 EMI/RFI Immunity Diagram

Specifications

Unpacking

Mechanical Requirements

Part T W O - I N S T a L L a T I O N

Figure 2-1 Analyzer Mounting Arrangements

Figure 2-2 Analyzer Installation Dimension Details

Figure 2-3 Analyzer Terminal Strip Designations

Electrical Connections

Figure 2-4 Sensor Shield Wire Connection for Best EMI Performance

Figure 2-5 Connecting GLI Differential Technique Sensor (with Built-In Temperature Element)

Figure 2-6 Connecting GLI Differential Technique Sensor and External Pt 1000 Ohm RTD

Figure 2-7 Connecting Conventional Combination Ph Electrode

User Interface

Part T H R E E - O P E R a T I O N

Figure 3-1 Analyzer Keypad

Menu Structure

Instrument Startup

Calibrate Menu

Figure 3-2 CALIBRATE Menu Structure

Configure Menu

Figure 3-3 CONFIGURE Menu Structure

Maintenance Menu

Figure 3-4 MAINTENANCE Menu Structure

Diagnostics Menu

Figure 3-5 DIAGNOSTICS Menu Structure

TABLE ADIAGNOSTICS Message List

Relay Overfeed Timer Feature

TABLE B Relay Overfeed Timer Interactions with Other Analyzer Functions

Part F O U R - S E R V I C E a N D M a I N T E N a N C E

General Information

Figure 4-1 Analyzer Door Attachment Details

Preserving Measurement Accuracy

Troubleshooting

Quick Links

Need help?

Questions and answers

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Summary of Contents for GLI P63

Table of Contents