Bernecker + Rainer MAUSV1-E User Manual

Uninterruptible power supply ups 24 vdc

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8VHU V 0DQXDO
Version:  1RYHPEHU 
Mod. No.: 0$869(
We reserve the right to change the contents of this manual without warning. The information
contained herein is believed to be accurate as of the date of publication, however, Bernecker +
Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regards
to the products or the documentation contained within this book. Bernecker + Rainer Industrie-
Elektronik Ges.m.b.H. shall not be liable in the event of incidental or consequential damages in
connection with or arising from the furnishing, performance or use of these products.
The software names, hardware names and trademarks used in this document are registered by
the respective companies.
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Summary of Contents for Bernecker + Rainer MAUSV1-E

  • Page 1 Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regards to the products or the documentation contained within this book. Bernecker + Rainer Industrie- Elektronik Ges.m.b.H. shall not be liable in the event of incidental or consequential damages in connection with or arising from the furnishing, performance or use of these products.
  • Page 2 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 3: Kdswhu  % 5 836

    &KDSWHU  *HQHUDO ,QIRUPDWLRQ &KDSWHU  % 5 836  9'& &KDSWHU  6RIWZDUH &KDSWHU  7HFKQLFDO $SSHQGL[ 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 4 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 5: Table Of Contents

    7DEOH RI &RQWHQWV &KDSWHU  *HQHUDO ,QIRUPDWLRQ   1. Safety Guidelines ........................9 1.1 Introduction ........................9 1.2 Intended Use ........................9 1.3 Transport and Storage ....................10 1.4 Installation ........................10 1.5 Operation ........................10 1.5.1 Protection against Touching Electrical Parts ............10 2.
  • Page 6 7DEOH RI &RQWHQWV 1.5.4 "Communication" Tab ..................... 43 1.5.5 "Service" Tab ......................44 1.6 Monitoring the Load System using the B&R UPS Configuration Software ....45 1.6.1 Monitoring on Windows 95/98/ME/NT4.0/2000/XP ..........45 1.7 Security Configuration / Menu Language ..............49 1.7.1 Menu Functions ......................
  • Page 7 7DEOH RI &RQWHQWV 3.1 Detecting the UPS Operating Mode ................86 3.2 Requesting UPS Standard Parameters ................. 87 3.2.1 UPS Firmware < 2.0 ....................87 3.2.2 UPS Firmware >= 2.0 ..................... 87 3.3 Writing UPS Parameters ....................87 3.3.1 TWL (Time Worst Low) ................... 87 3.3.2 SDT (Shut Down Time) ...................
  • Page 8 7DEOH RI &RQWHQWV 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 9 *HQHUDO ,QIRUPDWLRQ ‡ 6DIHW\ *XLGHOLQHV &KDSWHU  ‡ *HQHUDO ,QIRUPDWLRQ  6DIHW\ *XLGHOLQHV  ,QWURGXFWLRQ Programmable logic controllers (e.g. PLCs, etc.), operating and monitoring devices (e.g. Industrial PCs, Power Panels, Mobile Panels, etc.) as well as the B&R uninterruptible power supplies have been designed, developed or manufactured for conventional use in industry.
  • Page 10 *HQHUDO ,QIRUPDWLRQ ‡ 6DIHW\ *XLGHOLQHV  7UDQVSRUW DQG 6WRUDJH During transport and storage, the devices must be protected from excessive stress (mechanical load, temperature, humidity, aggressive atmosphere).  ,QVWDOODWLRQ • The installation must take place according to the documentation using suitable equipment.
  • Page 11 *HQHUDO ,QIRUPDWLRQ ‡ 6DIHW\ 1RWLFHV  6DIHW\ 1RWLFHV Safety notices are organized as follows: Safety Notice Description Disregarding the safety regulations and guidelines can result in death or severe damage to the product. Disregarding the safety regulations and guidelines can result in severe injury or heavy damage to material or the product.
  • Page 12 *HQHUDO ,QIRUPDWLRQ ‡ 0DQXDO +LVWRU\ Version Date Comments 03.10.2001 Changes / New Features - New manual structure - B&R UPS configuration software added - Mistake regarding the possible storage/operating position for the lead gel rechargeable battery corrected - New layout 19.04.2001 Changes / New Features - Mistake in the cable description corrected...
  • Page 13 % 5 836  9'& ‡ &KDSWHU  ‡ % 5 836  9'& The UPS is used to supply power for systems which cannot be connected directly to the 24 V power mains for safety reasons because a power failure could cause data to be lost. The UPS allows the load (e.g.
  • Page 14: Model Numbers

    UPS Battery Unit, Type C 24V 4.5Ah replacement part 2 x 12 V; 4.5 Ah; for battery unit 9A0100.16 MAUSV1-0 UPS User Documentation, German MAUSV1-E UPS User Documentation, English MAUSV1-F UPS User Documentation, French Table 3: Model numbers 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 15 % 5 836  9'& ‡ 7HFKQLFDO 'DWD  7HFKQLFDO 'DWD  869  9'& $ Product ID UPS 24 VDC Model Number 9A0100.11 Input during Mains Operation Regulated DC voltage Rated voltage value 24 VDC Voltage range 20 - 30 VDC at a switching threshold of 18 V 23.5 - 30 VDC at a switching threshold of 21.5 V Output during Mains Operation Rated voltage value...
  • Page 16: Ups Battery Unit Type A (24V 7.2 Ah)

    % 5 836  9'& ‡ 7HFKQLFDO 'DWD  %DWWHU\ 8QLWV DQG $FFHVVRULHV Product ID UPS Battery Unit Type A (24V 7.2 Ah) Model Number 9A0100.12 Batteries UPS batteries; 2 pcs., 12V; 7.2 Ah (9A0100.13) Connection Cable For charger Length 3 m; cross section 2.5 mm² For temperature sensor Length 3 m;...
  • Page 17: Ups Battery Unit Type C (24V 4.5 Ah)

    % 5 836  9'& ‡ 7HFKQLFDO 'DWD Product ID UPS Battery Unit Type C (24V 4.5 Ah) Model Number 9A0100.16 Batteries UPS batteries; 2 pcs., 12V; 4.5 Ah (9A0100.17) Dimensions (W x H x D) 223.2 x 145 x 78.2 mm Weight Approx.
  • Page 18 % 5 836  9'& ‡ )LJXUHV  'LPHQVLRQV  )LJXUHV  'LPHQVLRQV  836  9'& Product ID UPS 24 VDC Model Number 9A0100.11 Table 6: Order data for UPS 24 VDC Figure 2: UPS on mounting rail Figure 3: Dimensions of UPS 24 VDC 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 19 % 5 836  9'& ‡ )LJXUHV  'LPHQVLRQV  836 %DWWHU\ 8QLW 7\SH $ 9  $K Product ID UPS Battery Unit Type A (24V 7.2 Ah) Model Number 9A0100.12 Table 7: Order data for UPS battery unit type A (24V / 7.2 Ah) Figure 4: UPS battery unit type A (24V 7.2 Ah) 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 20 % 5 836  9'& ‡ )LJXUHV  'LPHQVLRQV Figure 5: Dimensions of UPS battery unit type A (24V 7.2 Ah) 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 21 % 5 836  9'& ‡ )LJXUHV  'LPHQVLRQV  836 %DWWHU\ 8QLW 7\SH % 9  $K Product ID UPS Battery Unit Type B (24V 2.2 Ah) Model Number 9A0100.14 Table 8: Order data for UPS battery unit type B (24V 2.2 Ah) Figure 6: UPS battery unit type B (24V 2.2 Ah) 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 22 % 5 836  9'& ‡ )LJXUHV  'LPHQVLRQV Figure 7: Dimensions of UPS battery unit type B (24V 2.2 Ah) 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 23 % 5 836  9'& ‡ )LJXUHV  'LPHQVLRQV  836 %DWWHU\ 8QLW 7\SH & 9  $K Product ID UPS Battery Unit Type C (24V 4.5 Ah) Model Number 9A0100.16 Table 9: Order data for UPS battery unit type C (24V 4.5 Ah) Figure 8: UPS battery unit type C (24V 4.5 Ah) 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 24 % 5 836  9'& ‡ )LJXUHV  'LPHQVLRQV Figure 9: Dimensions of UPS battery unit type C (24V 4.5 Ah) 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 25 % 5 836  9'& ‡ )LJXUHV  'LPHQVLRQV  0RXQWLQJ WKH 836 'HYLFH Figure 10: Mounting the UPS 24 VDC The UPS can only be installed horizontally, e.g., on mounting rail (see Figure 2 "UPS on mounting rail"). There must be at least 10 cm free space above the UPS and at least 7 cm underneath. Do not cover the cooling slots.
  • Page 26: Power Mains Connection

    % 5 836  9'& ‡ 2YHUYLHZ RI &RPSRQHQWV  2YHUYLHZ RI &RPSRQHQWV Figure 11: UPS connections The mains supply, load, relay output, and temperature sensor are connected via Phoenix BL4 connectors. The connectors are included in delivery of the UPS.  &RPSRQHQW 'HVFULSWLRQV  3RZHU 0DLQV &RQQHFWLRQ 24 V mains supply connection.
  • Page 27: Load Connection

    % 5 836  9'& ‡ 2YHUYLHZ RI &RPSRQHQWV  /RDG &RQQHFWLRQ Load connection (IPC with 24 VDC power supply). Power Mains Connection Assignment Output VDC + Output VDC - n.c. Not connected Ground connection Table 11: Load connection Correct pin assignments are also indicated on the UPS. The UPS must be connected with the load ground connection, using the ground connection provided.
  • Page 28: Battery Connection

    % 5 836  9'& ‡ 2YHUYLHZ RI &RPSRQHQWV  %DWWHU\ &RQQHFWLRQ The rechargeable batteries are connected using the cable included in delivery. The red and black leads are to be used for this. Battery Connection Assignment n.c. Not connected Battery + Battery - n.c.
  • Page 29: External Button, Temperature Sensor Connection

    % 5 836  9'& ‡ 2YHUYLHZ RI &RPSRQHQWV  ([WHUQDO %XWWRQ 7HPSHUDWXUH 6HQVRU &RQQHFWLRQ The temperature sensor for the rechargeable battery is connected using the cable supplied. Both of the white leads are to be used for this. External Button, Temperature Sensor Connection Assignment Button + Positive edge input...
  • Page 30 % 5 836  9'& ‡ 2YHUYLHZ RI &RPSRQHQWV The cable can also be made. A self made cable can have a maximum length of 15 meters. The pins must be connected as follows: Figure 12: Pin assignment RS232 cable  8VHU %XWWRQ For possible uses of the user button, see "User Button and External Button (Digital Input)"...
  • Page 31: Status Leds

    % 5 836  9'& ‡ 2YHUYLHZ RI &RPSRQHQWV  6WDWXV /('V The UPS has six status LEDs that show the operating state, indicate any faults or display information about the rechargeable batteries. The LEDs are also used to manually set the charging current for the rechargeable battery via the user button (see "Setting the Maximum Charging Current"...
  • Page 32 % 5 836  9'& ‡ 836 ,QVWDOODWLRQ  836 ,QVWDOODWLRQ 1. Unpack the UPS and the rechargeable battery pack. 2. Set up / install the B&R UPS 24 VDC (see "Mounting the UPS Device" on page 25). The UPS device should be mounted as close to the load system as possible to prevent voltage drops caused by long cables.
  • Page 33 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH &KDSWHU  ‡ 6RIWZDUH  &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH On operating systems Windows 95/98/ME/NT4.0/2000 and XP, the UPS parameters such as TWL, POT, LCS, SDT, etc., can be changed using this software. Proper shut down can also be guaranteed using these operating systems.
  • Page 34 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH  6WDUWLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH After the VWDQGDUG LQVWDOODWLRQ (accepting the recommended menu entries and installation path) the B&R UPS Configuration Software is started as follows: Click on 6WDUW and select 3URJUDPV.
  • Page 35 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH The following menu is displayed by right clicking on the icon in the system tray. Figure 14: Tray menu selection Selection Meaning This selection opens the configuration screen, where the UPS parameters can be read / edited and Configuration transferred to the UPS.
  • Page 36 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH  8QLQVWDOOLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH The following procedure must be followed to remove the B&R UPS Configuration Software from the hard drive: Start the uninstall wizard. Figure 15: Uninstall Once the uninstall wizard has been started, all installed B&R software is displayed: The programs to be removed can now be selected from the following dialog box.
  • Page 37 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH  % 5 836 &RQILJXUDWLRQ 6RIWZDUH 6WUXFWXUH The B&R Configuration Software is divided into the following 5 tabs: Figure 17: Overview of tabs The individual tabs can be selected by either clicking on the name of the tab or setting the focus (using the TAB key) on "About"...
  • Page 38 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH 6RIWZDUH +HOS "Tool Tips" can be enabled by first clicking on ? in the upper right part of the window then on an input area or information text. This is also used as a quick and easy way to display the value ranges for time settings.
  • Page 39 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH  'HVFULSWLRQ RI WKH ,QGLYLGXDO 7DEV  $ERXW 7DE Software version and copyright information are shown on this page. Figure 19: "About" tab description 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 40 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH  6HWWLQJV 7DE The main B&R UPS parameters can be configured on this page. Figure 20: "Settings" tab description 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 41 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH  )LUPZDUH 7DE This page offers information about the B&R UPS firmware. The creation date and firmware version are displayed here. Figure 21: "Firmware" tab description The B&R UPS operating system can be updated starting with UPS firmware version ≥ 2.0. This B&R UPS Configuration Software function is not provided if a UPS firmware version <...
  • Page 42 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH The following message appears after selecting an upgrade file and successfully completing the upgrade: Figure 22: Upgrade successful The UPS Configuration Software is restarted after clicking "OK" . The UPS parameters set before the upgrade (e.g.
  • Page 43 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH  &RPPXQLFDWLRQ 7DE The COM port used for the UPS is defined on this page. Figure 23: "Communication" Tab Description Take note that operation of a B&R UPS 24 VDC using COM3 and COM4 on a B&R interface card (5A5000.01, 5A5000.02, 5A5000.05, 5A5000.06) is not possible because of the pin assignments.
  • Page 44 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH  6HUYLFH 7DE The B&R UPS Configuration Software can also be set to monitor the load system and automatically shut it down. The settings are made under the "service" tab and are described in detail in the following pages.
  • Page 45 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH The limitations do not apply when using the UPS services provided by the operating system (see "Monitoring using Windows NT4.0 with Operating System UPS Service" on page 51).  0RQLWRULQJ WKH /RDG 6\VWHP XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH This section applies to operating systems Windows 95/98/ME/NT4.0/2000/XP.
  • Page 46 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH If this box is not selected, the remaining options on the "Service" tab cannot be selected or changed. UPS monitoring is activated by clicking "OK" or "Apply". An error message appears if there is no UPS which is operational and correctly connected to the defined interface (in this case e.g., COM1).
  • Page 47 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH 6KXW 'RZQ '&' Battery operation time in minutes until shutdown. This option must be selected for the function "Next, run this program", "Next, instruct the computer to" and "Ignore missing UPS during startup"...
  • Page 48 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH This option is only available if "Minutes on battery before shut down" is selected. It is recommended to only allow programs to be executed which change their process ID after starting. These are usually all batch files or notepad. )RU H[DPSOH :LQGRZV ([SORUHU LV QRW UHFRPPHQGHG 1H[W LQVWUXFW WKH FRPSXWHU WR A shut down option is selected here.
  • Page 49 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH  6HFXULW\ &RQILJXUDWLRQ  0HQX /DQJXDJH The B&R Configuration Software function can be used to ensure that an undesired termination of the B&R UPS Configuration Software or undesired changes to the UPS parameters are prevented.
  • Page 50 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ WKH % 5 836 &RQILJXUDWLRQ 6RIWZDUH Configuration can be made once a password has been set: Figure 30: Description of security configuration  0HQX )XQFWLRQV Figure 31: Safety menu functions If the language is changed, the B&R UPS Configuration Software must be closed and restarted for the changes to become effective.
  • Page 51 6RIWZDUH ‡ 0RQLWRULQJ XVLQJ :LQGRZV 17 ZLWK 2SHUDWLQJ 6\VWHP 836 6HUYLFH  0RQLWRULQJ XVLQJ :LQGRZV 17 ZLWK 2SHUDWLQJ 6\VWHP 836 6HUYLFH The UPS service provided by the operating system can also be used for monitoring when using Windows NT4.0. Go to Start - Settings - Control Panel - UPS The settings must match with those in the following figure (select the COM port on which the UPS is connected): Figure 32: UPS Settings in Windows NT...
  • Page 52 6RIWZDUH ‡ 0RQLWRULQJ XVLQJ :LQGRZV  ZLWK 2SHUDWLQJ 6\VWHP 836 6HUYLFH  0RQLWRULQJ XVLQJ :LQGRZV  ZLWK 2SHUDWLQJ 6\VWHP 836 6HUYLFH The UPS service provided by the operating system can also be used for monitoring when using Windows 2000. Go to Start - Settings - Control Panel - Power Options - UPS A manufacturer can be selected under the UPS tab.
  • Page 53 6RIWZDUH ‡ 0RQLWRULQJ XVLQJ :LQGRZV  ZLWK 2SHUDWLQJ 6\VWHP 836 6HUYLFH A generic UPS must be selected as manufacturer and the model must be set to "Custom": Figure 34: UPS - Windows 2000 settings - Type Take note that operation of a B&R UPS 24 VDC using COM3 and COM4 on a B&R interface card (5A5000.01, 5A5000.02, 5A5000.05, 5A5000.06) is not possible because of the pin assignments.
  • Page 54 6RIWZDUH ‡ 0RQLWRULQJ XVLQJ :LQGRZV  ZLWK 2SHUDWLQJ 6\VWHP 836 6HUYLFH Remote shutdown of the UPS does not work (the UPS always switches itself off after the SDT time). After the settings are confirmed by clicking the "Finish" button, the user is returned to the main configuration window.
  • Page 55 6RIWZDUH ‡ 0RQLWRULQJ XVLQJ :LQGRZV ;3 ZLWK 2SHUDWLQJ 6\VWHP 836 6HUYLFH  0RQLWRULQJ XVLQJ :LQGRZV ;3 ZLWK 2SHUDWLQJ 6\VWHP 836 6HUYLFH The UPS service provided by the operating system can also be used for monitoring with Windows XP. Go to Start - Settings - Control Panel - Power Options - UPS A manufacturer can be selected under the UPS tab.
  • Page 56 6RIWZDUH ‡ 0RQLWRULQJ XVLQJ :LQGRZV ;3 ZLWK 2SHUDWLQJ 6\VWHP 836 6HUYLFH A generic UPS must be selected as manufacturer and the model must be set to "Custom": Figure 38: UPS - Windows XP settings - Type Take note that operation of a B&R UPS 24 VDC using COM3 and COM4 on a B&R interface card (5A5000.01, 5A5000.02, 5A5000.05, 5A5000.06) is not possible because of the pin assignments.
  • Page 57 6RIWZDUH ‡ 0RQLWRULQJ XVLQJ :LQGRZV ;3 ZLWK 2SHUDWLQJ 6\VWHP 836 6HUYLFH Remote shutdown of the UPS does not work (the UPS always switches itself off after the SDT time). After the settings are confirmed by clicking the "Finish" button, the user is returned to the main configuration window.
  • Page 58 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ +\SHU7HUPLQDO  &RQILJXULQJ WKH 836 XVLQJ +\SHU7HUPLQDO Different operating parameters can be manually set for the UPS via the serial interface. A standard terminal program is all that is needed (e.g. the "HyperTerminal" program included with Windows) which must be configured as follows: Setting Value...
  • Page 59 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ +\SHU7HUPLQDO Default value: #TWL=010 TWL = 10 sec Example: #TWL=000 TWL = 0 sec (the load is immediately shut down after a power failure) #TWL=010 TWL = 10 sec #TWL=200 TWL = 200 sec  6HWWLQJ 6'7 6KXW 'RZQ 7LPH Firmware Command Supported...
  • Page 60 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ +\SHU7HUPLQDO If the load is an IPC, the software for communication with the UPS is not yet active when booting up (as long as the monitoring service is not yet completely loaded). If a power failure occurs within this time POT, the UPS changes into battery operation and only sends the respective signals to the IPC after the time POT has passed.
  • Page 61 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ +\SHU7HUPLQDO The charging current can also be set via the hardware (button). For details, see “Setting the Maximum Charging Current" on page 81. 0.88 A is the maximum charging current for the UPS battery set, 2 x 12V / 2.2Ah (Panasonic LC-R122R2P, Model no.
  • Page 62 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ +\SHU7HUPLQDO  6HWWLQJ &7/ &KDUJH 7HPSHUDWXUH /RZ Firmware Command Supported Version < 2.0 Version ≥ 2.0 This command can be used to set the minimum charging temperature for the rechargeable battery which is connected. 3RVVLEOH LQSXW YDOXH UDQJH &7/  Default value:...
  • Page 63 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ +\SHU7HUPLQDO If B&R battery units are used, the values listed in the following table must be used! Model No.: Battery type Max. Charging Temperature 9A0100.12 Panasonic LC-R127R2P 7.2Ah 40 °C 9A0100.14 Panasonic LC-R122R2P 2.2Ah 40 °C 9A0100.16 Hawker Cyclon 4.5Ah...
  • Page 64 6RIWZDUH ‡ &RQILJXULQJ WKH 836 XVLQJ +\SHU7HUPLQDO  &KHFNLQJ DQG 5HDGLQJ WKH 836 3DUDPHWHUV The following commands can be used to determine which parameters are set on the UPS using HyperTerminal, according to the firmware version. Firmware Command Version < 2.0 Version ≥...
  • Page 65 7HFKQLFDO $SSHQGL[ ‡ 836 )XQFWLRQV &KDSWHU  ‡ 7HFKQLFDO $SSHQGL[  836 )XQFWLRQV Figure 41: Block diagram of the entire system In normal operation the 24 V supply voltage is switched through directly to the load system. If the supply voltage fails, the rechargeable UPS batteries power the PC to enable controlled shutdown without loss of data.
  • Page 66 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU Using the UPS to protect the power supply for life support machines is not permitted!  836 %HKDYLRU There are two fundamental UPS operational modes: • Mains operation • Battery operation The input voltage is switched directly through to the load during mains operation. The load is separated from the mains supply if the supply voltage falls below 18 V or 21.5V , and battery...
  • Page 67 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU When the mains supply voltage fails, the UPS starts to shut the IPC down after 10 seconds by default to guarantee maximum security. This time can also be set in the software via the serial interface (see Chapter 3 “Software“). The intended use for the UPS is an important aspect.
  • Page 68 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU battery cannot be charged anymore (important for empty batteries). • If the ambient temperature exceeds or falls below the maximum or minimum temperature, the supply voltage is not switched through to the load, because discharging the rechargeable battery at this temperature could damage it (battery operation).
  • Page 69 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU Figure 44: Switching on the UPS, Battery OK (with button) Figure 45: Switching on the UPS, Battery Empty Figure 46: Switching on the UPS, Battery Empty (with button) 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 70 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  836 2YHUORDG %HKDYLRU If the maximum permitted output current of 8 A is exceeded, the following shutdown times apply: Between 8 - 14 A, the UPS shuts down after 10 seconds. Over 14 A output current, the UPS shuts down in one second.
  • Page 71 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU For information about calculating the rechargeable battery lifespan see "Read the UPS time stamp (WHRD)" on page 91. 'LJLWDO ,QSXW Digital Input Electrical Characteristics Design Sink Rated Voltage 24 VDC Maximum Input Voltage 30 VDC Switching Threshold Low range <...
  • Page 72 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  3RZHU )DLOXUH a) The voltage briefly sinks below the minimum level: Figure 48: Handshake lines when a brief power failure occurs If the supply voltage fails, the load system is immediately switched to battery operation. If the supply voltage becomes available again before the time TWL has passed (can be adjusted using software, see Chapter 3 “Software“), the load system is not effected.
  • Page 73 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU b) The supply voltage fails for a longer period of time: Figure 49: Handshake lines when a power failure occurs If the supply voltage fails for a longer time than TWL, the UPS switches to battery operation. The CTS signal (signals power failure on the IPC) is set immediately after the supply voltage fails and the output relay is switched on.
  • Page 74 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU c) Power failure during POT If a power failure occurs during POT, the respective handshake signals are set after this time has passed. Figure 50: Handshake signals when a power failure occurs during POT When shut down of the load system is complete, the UPS sets the DTR signal after an additional delay of 2 minutes (default POT time) and the UPS then disconnects the load system from the mains supply.
  • Page 75 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  2SHUDWLRQ ZLWKRXW WKH 56 FDEOH If you want to run the UPS without connecting it to the load system (IPC) via an RS232 cable, the UPS behaves as follows during a power failure: Figure 51: Handshake signals when a power failure occurs without an RS232 cable As shown in the figure above, the times TWL and SDT (to change the values, see Chapter 3 “Software“) determine the behavior of the UPS when a power failure occurs.
  • Page 76 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  5HOD\ 2XWSXW An external electrical circuit can be switched (closed or open) using the relay output.  &RQWDFW 'DWD Relay Output Contact Class III according to VDE 0435 part 120/10.81, Appendix B Number and type of contacts 1 change-over contact Contact design Single contact...
  • Page 77 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  5HFKDUJHDEOH %DWWHULHV  &KDUDFWHULVWLFV RI /HDG $FLG %DWWHU\  9'&  $K Panasonic LC-R127R2P 12 V / 7.2 Ah (UPS batteries; 2 pcs., 12V, 7.2Ah) 9A0100.13 Rated voltage 12 V Rated capacity 7.2 Ah Capacity dependent on discharging current (T = 25°C) at 20 h discharging time (360 mA, T = 25°C) 7.2 Ah...
  • Page 78 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  &KDUDFWHULVWLFV RI /HDG $FLG %DWWHU\  9  $K Panasonic LC-R122R2P (UPS batteries; 2 pcs., 12V, 2.2 Ah) 9A0100.15 Rated voltage 12 V Rated capacity 2.2 Ah Capacity dependent on discharging current (T = 25°C) at 20 h discharging time (110 mA, T = 25 °C) 2.2 Ah at 10 h discharging time (200 mA, T = 25 °C)
  • Page 79 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  0RXQWLQJ ,QVWUXFWLRQV IRU 5HFKDUJHDEOH %DWWHULHV 7KH /HDG $FLG %DWWHU\ The maintenance-free rechargeable batteries use a gel instead of liquid acid. This enables the batteries to be stored horizontally or vertically when not in use. Figure 52: Battery during operation Figure 53: Battery storage when not in use Care must be taken that the battery cage is assembled so that batteries are not installed upside...
  • Page 80 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  3DUDOOHO &RQQHFWLRQ RI %DWWHULHV Several rechargeable batteries can be connected in parallel by observing the following points: • Only use batteries which are available from B&R and designed for operation with a UPS (model numbers: 9A0100.12, 9A0100.13, 9A0100.14, 9A0100.15). •...
  • Page 81 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  6HWWLQJ WKH 0D[LPXP &KDUJLQJ &XUUHQW The maximum charging current for the rechargeable battery is 0.88A by default. This can however be set between 0.88A and 2.88A using the button on the front (a lower charging current increases the life of the rechargeable battery, but also the charging time): Push the button to start the electric current setting mode.
  • Page 82 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  &KDUJLQJ DQG 'LVFKDUJLQJ &KDUDFWHULVWLFV RI WKH /HDG $FLG %DWWHU\ A special LED on the front of the UPS shows that the battery is charging. (for information on status LEDs, see "Status LEDs" on page 31) The charging voltage and charging current are dependent on the ambient temperature and are controlled by the UPS microprocessor.
  • Page 83 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  /HDG $FLG %DWWHU\ /LIHVSDQ A battery life span depends on the number of charge / discharge cycles, the ambient temperature, the charging and discharging currents and the intensity of discharge. The battery capacity reduces during the lifetime of a battery. This means that an older battery cannot store as much energy as a new battery even when it has been completely charged.
  • Page 84 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  /&553 'DWD 6KHHW Figure 57: Panasonic battery LC-R122R2P data sheet 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 85 7HFKQLFDO $SSHQGL[ ‡ 836 %HKDYLRU  /&353 'DWD 6KHHW Figure 58: Panasonic battery LC-R127R2P data sheet 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 86 7HFKQLFDO $SSHQGL[ ‡ 836 &RPPDQG 6HTXHQFHV  836 &RPPDQG 6HTXHQFHV All possible commands for the UPS and the UPS return values are described in this section in detail. Symbols Meaning in English Meaning in German Hex value <SP> Space Leerzeichen <CR>...
  • Page 87 7HFKQLFDO $SSHQGL[ ‡ 836 &RPPDQG 6HTXHQFHV  5HTXHVWLQJ 836 6WDQGDUG 3DUDPHWHUV  836 )LUPZDUH   6HQGLQJ IURP 3& 5HVSRQVH IURP 836 The values listed here are sample values. invalid<SP>command<CR><LF> TWL<SP>=<SP>10<CR><LF> SDT<SP>=<SP>300<CR><LF> LCS<SP>=<SP>310<CR><LF> POT<SP>=<SP>120<CR><LF> The length of the response frame is variable. The minimum frame length is 59 bytes.  836 )LUPZDUH !  6HQGLQJ IURP 3& #READ...
  • Page 88 7HFKQLFDO $SSHQGL[ ‡ 836 &RPPDQG 6HTXHQFHV 6HQGLQJ IURP 3& #TWL=010<CR><LF> 5HVSRQVH IURP 836 OK!___TWL<SP>=<SP>10<CR><LF>  6'7 6KXW 'RZQ 7LPH Firmware Command Supported Version < 2.0 Version ≥ 2.0 Possible input value range #SDT = 0000...9999 or OFF 6HQGLQJ IURP 3& #SDT=0100<CR><LF>...
  • Page 89 7HFKQLFDO $SSHQGL[ ‡ 836 &RPPDQG 6HTXHQFHV 6HQGLQJ IURP 3& #LCS=2.28<CR><LF> 5HVSRQVH IURP 836 OK!___LCS<SP>=<SP>802<CR><LF> 1RWH The value entered is returned by the UPS in binary units. Binary value 1015 corresponds to 2.88 A Binary value 282 corresponds to 0.8 A  3)/ 3RZHU )DLO /HYHO Firmware Command Supported...
  • Page 90 7HFKQLFDO $SSHQGL[ ‡ 836 &RPPDQG 6HTXHQFHV Possible input value range #CTH = -68...0180 6HQGLQJ IURP 3& #CTH=0060<CR><LF> 5HVSRQVH IURP 836 OK!___CTH<SP>=<SP>60<CR><LF>  $*( OLIHVSDQ RI UHFKDUJHDEOH EDWWHU\ Firmware Command Supported Version < 2.0 Version ≥ 2.0 Possible input value range #AGE = 0...100 6HQGLQJ IURP 3& #AGE=010<CR><LF>...
  • Page 91 7HFKQLFDO $SSHQGL[ ‡ 836 &RPPDQG 6HTXHQFHV If the status (STAT) is unequal to 0, there is no more UPS operation. In this case, the UPS switches off without buffering when a power failure occurs!  5HDG WKH 836 WLPH VWDPS :+5' The UPS time stamp is needed to calculate the battery lifespan.
  • Page 92 7HFKQLFDO $SSHQGL[ ‡ 836 &RPPDQG 6HTXHQFHV  %DWWHU\ 2SHUDWLRQ 3DUDPHWHUV The minimum and maximum values listed here cannot be exceeded according to the battery type and must be transferred to the UPS when using B&R battery units. Description Command on the UPS Load Current Low #LCS ->...
  • Page 93 7HFKQLFDO $SSHQGL[ ‡ *ORVVDU\  *ORVVDU\ #AGE This UPS parameter command is used to set the maximum lifespan of the rechargeable battery which is connected. Once this time has expired, a battery change is signalled by the lighting of the respective LEDs on the UPS. #BCR Abbreviation for »%attery &hange 5equest«...
  • Page 94 7HFKQLFDO $SSHQGL[ ‡ *ORVVDU\ An abbreviation for »'ata 7erminal 5eady« A signal used in serial data transfer, which is sent by the computer to the modem it is connected to, indicating the computer's readiness to accept incoming signals. #LCS An abbreviation for »/oad &urrent 6et« The charging current for the rechargeable battery can be set using this signal.
  • Page 95 7HFKQLFDO $SSHQGL[ ‡ *ORVVDU\ 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 96 7HFKQLFDO $SSHQGL[ ‡ *ORVVDU\ 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 97 )LJXUH ,QGH[ Figure 1: UPS device 9A0100.11 ..................... 13 Figure 2: UPS on mounting rail....................18 Figure 3: Dimensions of UPS 24 VDC..................18 Figure 4: UPS battery unit type A (24V 7.2 Ah) ................ 19 Figure 5: Dimensions of UPS battery unit type A (24V 7.2 Ah) ..........20 Figure 6: UPS battery unit type B (24V 2.2 Ah) ................
  • Page 98 )LJXUH ,QGH[ Figure 48: Handshake lines when a brief power failure occurs ..........72 Figure 49: Handshake lines when a power failure occurs ............73 Figure 50: Handshake signals when a power failure occurs during POT ......... 74 Figure 51: Handshake signals when a power failure occurs without an RS232 cable ..... 75 Figure 52: Battery during operation ..................
  • Page 99 7DEOH ,QGH[ Table 1: Safety notices ......................11 Table 2: Manual history ......................11 Table 3: Model numbers ......................14 Table 4: Technical data UPS 24VDC 9A0100.11 ..............15 Table 5: Technical data for battery units and accessories............16 Table 6: Order data for UPS 24 VDC ..................18 Table 7: Order data for UPS battery unit type A (24V / 7.2 Ah)..........
  • Page 100 7DEOH ,QGH[ 8QLQWHUUXSWLEOH 3RZHU 6XSSO\  836  9'&...
  • Page 101 ,QGH[ Accessories ..........16 HyperTerminal ..........58 AGE ..........63 Reading the UPS Parameters....64 Setting AGE ..........63 Setting CTH..........62 Setting CTL ..........62 Setting LCS ..........60 B&R UPS Configuration Software ....33 Setting PFL ..........61 Help ............38 Setting POT..........
  • Page 102 ,QGH[ RXD ............94 Firmware ..........41 Service ............ 44 Settings ........... 40 Technical Appendix ........65 Relay Output ........... 76 Safety Guidelines........11 Serial Interface ........71 Installation ..........10 Switching On ........... 67 Intended Use ..........9 Switching on the UPS ......67 Introduction..........9 UPS Behavior..........

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