kinetic KLGM Installation Manual

kinetic KLGM Installation Manual

Fixed angle ground mount

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Fixed Angle Ground Mount
Installation Guide
High Wind Fixed Angle
and
Fixed Angle
Ground Mount Installation Guide
KLGM-G
/
KRGM-G
April 2020 Revision

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Summary of Contents for kinetic KLGM

  • Page 1 Fixed Angle Ground Mount Installation Guide High Wind Fixed Angle Fixed Angle Ground Mount Installation Guide KLGM-G KRGM-G April 2020 Revision...
  • Page 2: Product Certifications

    The above products are tested to UL 467, CAN/CSA-C22.2 No.41 US/Can safety standards for safety grounding and bonding equipment. Hat rails, Mid Clamps and Kinetic Ground Lugs have been certified to meet the bonding requirements of UL 2703 and LTR AE-001-2012 please contact us for more...
  • Page 3: Disclaimer

    Kinetic Solar Racking and Mounting shall not be held responsible for damages of any kind, including but not limited to: bodily harm, damage to property or injury. Kinetic Solar Inc. shall not be held responsible for the proper compliance or non-compliance with the instructions detailed in this manual including handling solar modules, solar racking or system installation.
  • Page 4: Table Of Contents

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Table of Contents PRODUCT CERTIFICATIONS ................2 DISCLAIMER ....................3 GENERAL NOTES .................... 5 TOOLS REQUIRED ..................6 MAIN COMPONENTS ..................6 MOUNTING PROCEDURE ................7 Step 1A: Pre-Assemble A-Frames ..........................
  • Page 5: General Notes

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional General Notes o The hot dip galvanizing process may sometimes cause zinc accumulation inside holes or along edges. This is normal. Bolts / hardware can be lightly tapped through the holes to clear the buildup.
  • Page 6: Tools Required

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Tools required Main components Measuring Tape A-Frames (8 pcs each) Chalk /String Line Feet Impact Wrench 6,8,10 Module Hat Rails 1/2” Wrench Cross Braces 1/2”...
  • Page 7: Mounting Procedure

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Mounting Procedure Step 1A: Pre-Assemble A-Frames a. Each A-Frame consists of the following: i. Main diagonal member ii. Column iii. Support Brace iv. Connection Tube v.
  • Page 8 Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional c. Attach splice plates using supplied carriage bolts and hardware so that the slots are perpendicular to the main diagonal. The location of the plates depends on whether you are using 60 or 72 cell modules.
  • Page 9: Step 1B: Place A-Frames

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Step 1B: Place A-Frames a. Determine the model of ground mount that you are installing. If you are using the High Wind Ground Mount, the length of the cross bracing will be 131.45”, if you are using the...
  • Page 10 Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional d. Place the assembled A-Frame on top of the feet with the hex nut and flat washer pre-installed e. Secure in place using the flat washer (3/4”), lock washer (3/4”) and hex nut (3/4”) do not fully torque...
  • Page 11: Step 2: Attach Cross Bracing

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Step 2: Attach cross bracing a. Mount cross bracing to A-frames iii. If the A-frame is in the middle of the array, the bolt (5/16” x 3 ½”) goes through both pieces...
  • Page 12: Step 3: Secure Structure

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Step 3: Secure Structure a. The front and rear feet should look as shown. Do not fully torque ¾” hardware until all of the feet have been determined to be level.
  • Page 13: Step 4: Mount Hat Rails

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Step 4: Mount Hat Rails a. Mount the hat rails to the splice plates that have been installed on the A- Frames. Hat rails always attach to the innermost set of holes of the splice plate.
  • Page 14: Step 5: Final Tighten And Torque

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Step 5: Final Tighten and Torque a. Systematically tighten and torque all of the bolts in the structure to the following values. Torque Chart 5/16”...
  • Page 15: Step 6: Mount Modules

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Step 6: Mount Modules a. Insert the end clamps at the end of each rail by inserting the bent end of the nut into the large cutout portion of the slot and pivoting so that the...
  • Page 16: Required Maintenance

    Appendix 1 – Grounding Guidelines One grounding lug is required per array. Grounding can be achieved using a Kinetic Grounding Lug attached to either Hat Rail or the A-Frame.
  • Page 17: Appendix 2 - Spacing Guidelines

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Appendix 2 – Spacing Guidelines See next page for Standard Ground Mount Foot Spacing Guide Fixed Angle Ground Mount Installation Guide Revised Aug-2020...
  • Page 18 Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional See previous page for High Wind Ground Mount Foot Spacing Guide Fixed Angle Ground Mount Installation Guide Revised Aug-2020 ©2020 All Rights Reserved...
  • Page 19: Appendix 3 - Foot Detail

    Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Appendix 3 – Foot Detail Fixed Angle Ground Mount Installation Guide Revised Aug-2020 ©2020 All Rights Reserved...
  • Page 20 Kinetic Solar 65 Martin Ross Ave. Unit 1 www.Kineticsolar.com 1-416-665-3755 Commercial | Residential | Industrial | Institutional Fixed Angle Ground Mount Installation Guide Revised Aug-2020 ©2020 All Rights Reserved...

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