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DTDAUTO MOTOSCAN Manual Book

Small motorcycle & scooter scanner
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1. OVERVIEW
1.1 INTRODUCTION
- MOTOSCAN is a small motorcycle & Scooter scanner. It researched and
manufactured by DTDAuto Technology Team, Institute of Physics, Vietnam
Academy of Science and Technology since 2013.
- MOTOSCAN used for motorbike repair workshops and motorbike technical
vocational training to determine fault and repair electronic & electrical
system for most motorbikes and scooters in Asia market and some other
market with electronic control system for starting, fuel injection, ignition,
ABS, Smart key, ODO, ECU...
- MOTOSCAN is used for diagnosing fault, repair fault for Engine & ABS
system; automatic programming smart key system; automatic test ECU
inside, automatic engine technical analyzing, intelligent diagnosing without
OBD
fault
code
,
ODO
value
programming and upgrading standard software of manufacturer inside
ECM, SCU... and many special measurement functions, full-featured for
professional motorbike repair workshop.
-
Since
2020,
MOTOSCAN
has
communicate with SCU system (Smart key Control Unit) to solve
requirements of automatic smart key programming in case of registration a
new key, lost of the keys, replacing SCU, replacing ECM, copy, restoring
and editing SCU data.
- In particular, with MOTOBOX advance accessory, MOTOSCAN can correct
true odometer value, reprogram ECM, simulate ECU signals, test fault
inside ECU (ECU tester) ... to repair advanced problems in electronic
systems of a new generation motorbikes/scooters.
- MOTOSCAN has supported advanced functions that used diagnosis
solution by analyzing auto data. It can find hard faults that MIL lamp does
not indicate such as: Idling Stop mode trouble, down power when
accelerate, over idle speed, more fuel consumption, weak engine, hard
start and mechanical faults that common diagnostic tools cannot execute.
- Support programming, adjusting and setting parameters in ECU as
electronic key programming, zero point programming of TPS, and air/fuel
ratio programming, idle speed and pulse bandwidth adjustment to control
fuel injection vv...
- A gift MOTODATA software for 01 year (you need pay renewal fee for
the next years) that used to lookup motorbike repair data for PIAGGIO,
HONDA, YAMAHA, SUZUKI, SYM, KYMCO. MOTODATA supports Android,
iOS, and Windows devices as smart phone, Tablet, computer, laptop. In
particular, it integrated workshop management function that helps you
mange orders, customers, inventory, financial...
- Equipment designed as the handheld, good quality, low cost and suitable
for small and medium repair workshop.
 Advantage:
- In-depth features, application range compatible most Asia FI motorcycles
DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020
www.dtdauto.com
Version 4/5/6/7
correction,
ECU
signal
simulating,
supported advanced
function
that
- A safe and convenient solution supports both MIL and K-Line protocol
- Simple operation with keypad as handheld
- Equipment has integrate compact, design beautiful, professional, high
strength mechanics
- Effective, fast, accurate, reliable, detailed
- Technical support consultant directly from manufacturer
- Update and upgrade via Internet
- 12 months warranty and maintenance as required
- Low price
1
DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020
MOTOSCAN package with accessories
www.dtdauto.com
Version 4/5/6/7
2

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Summary of Contents for DTDAUTO MOTOSCAN

  • Page 1 ABS, Smart key, ODO, ECU… - MOTOSCAN is used for diagnosing fault, repair fault for Engine & ABS system; automatic programming smart key system; automatic test ECU inside, automatic engine technical analyzing, intelligent diagnosing without...
  • Page 2 + Register FOB# when lost all of the FOB# + Voltage and value of manifold air pressure sensor (MAP) + Delete KEYID in SCU memory DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com...
  • Page 3 PEUGEOT, which use similar ECMs): ECM types are NOTES: AC19I/AC20I/AC24I/AC25I/ AC27I/AC32I, MIU G3/RIU1 and ECM The advanced functions with an asterisk (*), you must purchase additional PGN04/PGS02/PGT01 MOTOBOX DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 4 - PIAGGIO: - List of motorcycles as below: NOTES: Models of motorcycle brands can different depend on market type. Models same ECM type as below can work well with MOTOSCAN. BEVERLY LIBERTY MEDLEY - HONDA:...
  • Page 5 NOTES: Next versions can be updates or upgrades more data, functions and motorcycle list ELIZABETH ELIZABETH ELIZABETH ELIZABETH V SMART IDLE SMART SMART IDLE DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 6 - Check Air/Fuel ratio for motorcycles that have used - Measure engine speed (RPM) for all carburetor and PGM- carburetor (optional with adding hardware) DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 7 FI/FI with DIY ECU motorbikes (optional with adding cable) VISION ESP - Simulate the input and output signal of ECM* SONIC 150 - View ECM information SH125i SH150i SH125 ESP DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 8 FLY 125 C191/201 GTS150 MIUG3 FLY 150 3V MIUG3 LXV125 3V MIUG3 FLY 150 AC19I/20I GTS125 ABS FLY 150 AC191/201 MIUG3 FLY AC II/2I/5I/8I/13I DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 9 IDLE PGN04/PGS02/PGT01 ELIZABETH 110 PRIMAVERA ABS ELIZABETH 2014 S125 MIUG3 ELIZABETH 20 năm S150 MIUG3 ELIZABETH SMART S125 3V MIUG3 FANCY S150 3V MIUG3 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 10 MOVISTAR 150 NVX 155 EXCITER CAMO 150 NVX 155 ABS EXCITER GP 2019 EXCITER RC 2019 SIRIUS RC FI EXCITER MON.2019 SMAX EXCITER DOX.2019 TMAX DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 11 The advanced functions with an asterisk (*), you must purchase additional MOTOBOX HONDA Smart key cable Used for HONDA: AIR BLADE, LEAD, VISION, VARIO, CLICK) P/No: MTS06-LV01 YAMAHA/SUZUKI Smart key cable P/No: MTS06-YS01 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 12 Cable use for software updates of versions and models upgrade P/No: MT001-UPDATE GUIDE BOOK Cable data used to connect with MOTOBOX (Optional) P/No: MT0006-LINK DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 13 Exit or cancel the function, current “Exit/ Cancel” button display Shift cursor to Up to select function or “Shift Up” button show next page DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 14 2.2 CONNECTING DLC ON THE MOTORCYCLE BRANDS ELECTRICAL WIRING CONNECTION DIAGRAM BRANDS (K: K-Line; E: Negative battery; B: Positive battery) (Type 2) (Type 1) (Type 1) DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 15 (Type 3) (Type 2) Step 1: Disconnect the connector between dashboard and ECU Step 2: Connect the K wiring of cable to ECU diagnose connector DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 16 (DLC). Step 1: Turn off ignition key Step 2: Connect DLC cable to MOTOSCAN machine Step 3: Connect DLC cable to DLC connector of motorcycle follow guide Step 4: Turn on ignition key Step 5: Press start pedal or start button for crank spin about 10 sec.
  • Page 17 NOTES: You view and execute as instructions on the screen then press “Select/ OK” button until the end result screen shows. DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 18 Press “Enter/ YES” button, the screen will be displayed list of troubles that Step 2: Press “Shift Down and Up” button to select "CLEAR CODE” your motorcycle can occur: menu then press “Enter/ OK" button. DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 19: Important Notes

    After the repairs and parts replacement, you need to run motorcycle in the loading, fast speed of engine about 15 minutes to heat the engine. Read fault codes more times, if fault codes still show on MOTOSCAN, means your repairs not completed, you need to review.
  • Page 20 Output signal active starter relay (ON/OFF) SCS Input signal status (service check SCS OUT SIG signal) (Open/short) PCV OUT SIG Output signal active Van PCV (ON/OFF) DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 21 “ADJUST A/F RATIO” function then press “Enter/ OK” button. The screen displays Air/Fuel ratio (Below image indicate Air/Fuel ratio is lean) DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 22: Adjust Idle Speed

    Step 1: From the screen displays models of brand, select a model to set TPS zero point (Example: VESPA LX125 MIUG3). Press “Enter/ OK” button, the screen displays function table. DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com...
  • Page 23 - HONDA: SH 125/150/125D/150D/SM, SH 300i ABS, PCX, SH MODE , LEAD, AIR BLADE, VISION, X-ADV, FORZA, SUPER CUB, SCOOPY ESP, X- ADV, CLICK, VARIO DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com...
  • Page 24 - Unsubscribe key and reset immobilizer OK” button, the screen display models: NOTES: In case of MOTOSCAN don’t connect to motorcycle that directly connect with ECM of PIAGGIO motorcycle then you look up pin diagram of ECM at iterm “Look up Immobiliser” of MOTODATA software 3.12.1 Register slave key...
  • Page 25 Version 4/5/6/7 Version 4/5/6/7 NOTES: When MOTOSCAN is operating, do not disconnect cable between MOTOSCAN and motorcycle. You press “Select/ OK” button to continue execute: If key the registration is successful then motorcycle accelerate and run normally, if not successful then motorcycle cannot accelerate, you need to register again.
  • Page 26 Version 4/5/6/7 Version 4/5/6/7 NOTES: When MOTOSCAN is operating, do not disconnect cable between MOTOSCAN and motorcycle. Step 3: You delete all key codes that stored in ECM If key the registration is successful then motorcycle accelerate and run normally, if not successful then motorcycle cannot accelerate, you need register again.
  • Page 27 “ALL LOST KEY” menu 3. Select IC “TYP: 11” then press “ ” button, the screen display as below: 4. Enter transponder code that you read from MOTOSCAN into D5 machine Press “Select/ OK” to continue. (Notes: press “ ” and “...
  • Page 28 Version 4/5/6/7 Version 4/5/6/7 Example: If MOTOSCAN read transponder code is: “7D5F000023AFED89” Step 1: Select “REPLACE ECM” menu in function table then press then you enter it into D5 machine as below: “Select/ YES” button: 5. Press “ ” button to complete transponder code writing, the screen...
  • Page 29: Special Functions

    Connect correct electrical terminal of cable to battery (red clamp to the positive battery, black clamp to the negative battery) Step 2: Supply feed power for MOTOSCAN by the power cable or 220VAC- 12VDC power adapter Step 3: In main interface of the screen, select "SPECIAL TEST MODE"...
  • Page 30 Step 5: Operate follow instructions on the screen: disconnect the spark Step 2: Supply power for MOTOSCAN by the power cable or 220VAC- plug for the purpose motorcycle would not start when you press start 12VDC power adapter.
  • Page 31 Step 6: Start the engine then press “Enter/ OK” button. positive battery, black clamp to the negative battery). Step 2: Supply feed power for MOTOSCAN by the power cable or power adapter 220VAC-12VDC. Step 3: In main interface of the screen, select "SPECIAL TEST MODE"...
  • Page 32 OK”. Please do the steps as instructions on the screen. MOTOSCAN then press “Select/ OK” button When MOTOSCAN find fault code, please enter it in MOTODATA software to Step 2: Select “SIGNAL SIMULATION” menu then press “Select/ OK”, the screen display as below view detail (example: fault code LD0901 of HONDA LEAD before 2012) DTDAUTO VIETNAM Co., Ltd –...
  • Page 33: Important Note

    If MOTOSCAN don’t communicate with MOTOBOX or “MT0006-LINK” cable is faulty or communicating between MOTOSCAN and MOTOBOX has been lost synchronization then the screen displays as below: MAP, TP, TW, TA (0.2÷5VDC/0,5A)
  • Page 34 EEPROM will be wrong and is the cause of failed maintenance time. software inside odometer. Step 1: Select “CONNECT TO VEHICLE” menu on MOTOSCAN screen and then press “Select/ OK” button, the screen displays list of motorcycle manufacturers: Step 5: The screen displays function table.
  • Page 35 You need check memory card then contact to DTDAuto to be supported. In case of the screen displays as below, you need contact to DTDAuto to be supported and updated data. You use solder machine to solder connectors of ODO cable with solder points on circuit board of odometer then press “Select/ OK”.
  • Page 36 Step 9: The screen displays meter value that you need change. Press select “Write origin data” function and press “ Select/ OK” button. “^/v” button to change ODO value and then press “Select/ OK” button. DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com www.dtdauto.com...
  • Page 37 - YAMAHA EXCITER 150 Step 1: - Use “ET0006 – LINK” cable to connect MOTOBOX and MOTOSCAN - Use DLC cable to connect MOTOBOX and DLC connector on motorcycle Step 5: The screen displays list of motorcycle models (Example: AIR BLADE 125).
  • Page 38 Step 8: After you check software version in memory card, the screen If upgrading ECM is not successful then the screen displays as below display as below: DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com...
  • Page 39 4. UPDATE & UPGRADE MOTOSCAN 4.1 PREPARATION 1. Internet connection computer 2. Connect MOTOSCAN with computer via update cable as below (Update cable code: MT001 – UPDATE). DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 DTDAUTO VIETNAM Co., Ltd – EDITED 29/10/2020 www.dtdauto.com...
  • Page 40 Version 4/5/6/7 Version 4/5/6/7 4.2 PERFROM STEPS 1. Run file “Teamviewer.exe” in folder “UPDATE MOTOSCAN” of CDROM included in MOTOSCAN package (or free download software from www.teamviewer.com) and do as instruction as following images: Image 2  Wait a few minute to finish TEAMVIEWER installation. The screen will...
  • Page 41 Version 4/5/6/7 Version 4/5/6/7 5.2 ERROR OPERATING If MOTOSCAN work a long time but do not display message on screen, follow the below steps to reset MOTOSCAN: - Turn OFF the power of MOTOSCAN - Turn OFF the Ignition switch on motorcycle on 5 seconds later - Turn ON Ignition key back and manipulate from a first step 5.3 PROBLEM FROM OPERATE USER...
  • Page 42 1. OVERVIEW ....................1 4.2 PERFROM STEPS ................79 1.1 INTRODUCTION ..................1 5. SOME REPORT MAY BE SHOW ON MOTOSCAN SCREEN ....81 1.2 FUNCTIONS ................... 3 5.1 SOME ERRORS CONNECTING TO MOTORCYCLE ......81 1.3 APPLICATION RANGE ................. 7 5.2 ERROR OPERATING .................