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Pichler 60417300 Manual
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Pichler 60417300 Manual

Universal reamer and pipe brush set
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Manual
Universal Reamer and Pipe Brush Set
23 pcs.
60417300

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Summary of Contents for Pichler 60417300

  • Page 1 Manual Universal Reamer and Pipe Brush Set 23 pcs. 60417300...
  • Page 2 Page 2 of 14...

  • Page 3: Table Of Contents

    Introduction In diesel engines a build-up of combustion residues or carbonisation occurs very frequently around the element of the glow plug. Sometimes this can causes the element to stick in the cylinder head, which in turn leads to a heat build-up. Contamination can enter the glow plug hole which also leads to problems such as corrosion, especially around the thread of the glow plug as well as the rest of the hole.
  • Page 4 Contents: Description 60417300 6049031 Steel Wire Pipe Brush Ø11,0mm 9049026 Brass Wire Shouldered Pipe Brush Ø4 /Ø6 /Ø9mm 6049029 Steel Wire Pipe Brush Ø8,5mm 6049027 Steel Wire Pipe Brush Ø7,0mm 6049026 Steel Wire Pipe Brush Ø6,5mm 6049025 Steel Wire Pipe Brush Ø5,3mm 6049024 Steel Wire Pipe Brush Ø4,7mm...
  • Page 5 Always refer to the OEM manufacturer’s instructions and service manuals for the latest data and to maintain the correct sequence. These work instructions and the recommended tools shown are meant to serve as aides only and are by no means a guarantee for certain results. This tool kit is a special collection and it has been tested and used successfully on several occasions.

  • Page 6: Cleaning The Glow Plug Shaft With A Pipe Brush

    Cleaning the glow plug shaft with a pipe brush 1.1. Clean the removed glow plug with suitable equipment (this is not needed with a new part). 1.2. Measure the diameter of the heating element and the glow plug. Element Shaft Page 6 of 14...
  • Page 7 1.3. Select based on the previously determined diameter of the element the pipe brush with the same or next larger diameter. Thread Pipe Brush Steel Wire Pipe Brush Ø4,7 6049024 Steel Wire Pipe Brush Ø5,3 6049025 Steel Wire Pipe Brush Ø6,5 6049026 Cross section of the cylinder head 1.4.

  • Page 8: Cleaning And Correcting The Sealing Seat Angle In The Cylinder Head Using A Reamer

    1.5. Clean the glow plug hole in the cylinder head from carbon deposits with a suitable pipe brush and remove the loosened deposits with a suction device. Cross section of the cylinder head 2. Cleaning and correcting the sealing seat angle in the cylinder head using a reamer.
  • Page 9 2.2. Determine on the glow plug the sealing seat angle with the angle gauge 4024030. Angle Gauge (60°, 90° & 120°) 4024030 Use the angle gauge (60, 90, 120) to find the exact glow plug sealing seat angle Example: glow plug with sealing seat angle 60° Angle does not match Angle does match Page 9 of 14...

  • Page 10: Overview And Composition Of The Various Reamers

    Overview and composition of the various reamers 2.3. Using this table, select the correct reamer components. Composition Individual parts Sealing seat angle Reamers Guide Actuator of the reamer M8x1 / 90° 90° M8x1 No. 1 6041626 6041625 6041628 6041627 M8x1 / 120° 120°...
  • Page 11 2.4. Slide the selected guide to the start of the reamer. Place the reamer with the guide beside the glow plug, making sure the threads line Guide Reamer Distance A The length "X" may never exceed the distance "A" other wise the reamer is clamped in the glow plug shaft when screwing in the guide! 2.5.

  • Page 12: Cleaning And Checking

    2.7. Carefully, with minimal pressure rotate clockwise only and clean the Rotate clockwise only and sealing cone from carbon deposits apply only minimal pressure! If space is limited can the actuator be extended with an extension and a socket 10. Cross section of the cylinder head Cross section of the cylinder head 3.

  • Page 13: Recommended Accessories

    Recommended accessories Videoscope “EXCLUSIVE” Videoscope Mount 9078050 9078054 Calliper Flexible Lamp “BAL” 4025000 40103000 Thread Gauge Glow Plug Cone Seat Angle Gauge 4024000 60°/90°/120° (3 in 1) 4024030 Page 13 of 14...
  • Page 14 AUSTRIA GERMANY SWITZERLAND info@pichler-werkzeug.de pichler@werkzeugag.ch info@pichler-werkzeug.com +43 512 344552 +49 8821 6869780 +41 61 981 33 55 PICHLER Werkzeug GmbH & CoKG PICHLER Werkzeug GmbH PICHLER Werkzeug AG Pacherstrasse 20 Zugspitzstrasse 33 Rünenbergerstrasse 31 A-6023 Innsbruck D-82467 Garmisch-Partenkirchen CH-4460 Gelterkinden...