Table of Contents
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ud-800
Washer Combination for
Water Based Paint or Solvent
Operating Manual and Test Log Book
for Spray Gun Cleaning System ud-800
– Translation of German Original Document –
B-TEC GmbH • Zunftweg 6-8 • D-31303 Burgdorf / Ehlershausen • Tel.: +49(0)5085-97100-0
Fax: +49(0)5085-97100-30 • Email: info@btecsystems.de • www.btecsystems.de
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Table of Contents
Summary of Contents for B-TEC UD-800
- Page 1 Water Based Paint or Solvent Operating Manual and Test Log Book for Spray Gun Cleaning System ud-800 – Translation of German Original Document – B-TEC GmbH • Zunftweg 6-8 • D-31303 Burgdorf / Ehlershausen • Tel.: +49(0)5085-97100-0 Fax: +49(0)5085-97100-30 • Email: info@btecsystems.de • www.btecsystems.de...
- Page 2 Responsibility for technical documents: Michael Bellroth, Christian Bellroth Address: Refer to manufacturer's address Hannover, 02.01.2020 ................. Place/Date/Manufacturer’s signature: Job title of signatory: Managing director B-TEC GmbH • Zunftweg 6-8 • D-31303 Burgdorf / Ehlershausen • Tel.: +49(0)5085-97100-0 Fax: +49(0)5085-97100-30 • Email: info@btecsystems.de • www.btecsystems.de...
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Page 3: Table Of Contents
Adjusting Options ........................18 Care and Maintenance ......................19 Disposal ............................. 19 Troubleshooting ........................20 Safety Inspection Checklist ......................21 V3.0 B-TEC GmbH • Zunftweg 6-8 • D-31303 Burgdorf / Ehlershausen • Tel.: +49(0)5085-97100-0 Fax: +49(0)5085-97100-30 • Email: info@btecsystems.de • www.btecsystems.de... -
Page 4: Important Information
1. Important Information Thank you for the trust you placed in us by purchasing this B-TEC product. On the machines type plate you find the exact type designation and serial number to ensure good service and shipment of spare parts. The cleaners have been designed and manufactured to the highest quality standards for best operational safety. -
Page 5: Intended Use
/ or supplier sales and delivery terms are not extended by the above notes. B-TEC warrants its products to be free from defects in materials and workmanship, for a period of 24 months on a one shift basis. In case of exceptional usage such as multiple-shift operation, the statutory warranty is shortened to 12 months (two-shift operation) or 8 months (three-shift operation). -
Page 6: Safety Requirements
See section 7.3. In all cases, the local safety and accident prevention rules for the use of the machine must be followed. Fire, naked flame and smoking prohibited. Cleaning System ud-800 Page 3... - Page 7 If you have any problems with your pump, please contact your distributor or the manufacturer’s support service. Cleaning System ud-800 Page 4...
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Page 8: Hazards From Pneumatic Energy
The operator has to operate the cleaning machine only in perfect condition and has to notify their supervisor immediately in case of any changes affecting safety and environmental pro- tection. Follow all warnings and warning signs. Cleaning System ud-800 Page 5... -
Page 9: Approved Cleaning Agents
Formerly according to 67/548/EWG: R10, no Hazard symbol. Non-combustible, aqueous cleaning agents (neutral or slightly alkaline pH) such as B-TEC H Cleaner for water-soluble paints. If using flammable cleaning liquids, ensure at least a medium electrical conductivity of the liquid. Usu- ally solvents are mixtures of liquids with high and low conductivity and therefore are sufficiently con- ductive. -
Page 10: Technical Description Of The Machine
4. Technical Description of the Machine The ud-800 is a cleaning system for automatically cleaning spray paint guns. The automatic cleaning cycle is activated by a timer. In addition, there is a brush and a clean rinse nozzle in the cleaning cham- ber for cleaning objects or spray guns manually. -
Page 11: Technical Data
Size of the container below the cleaning machine 1 × container for circulating fluid. Container size max. 60 litres. 1 × container for fresh fluid. Container size max. 30 litres. Figure 4-2 - Technical changes and errors reserved. All pictures similar - Cleaning System ud-800 Page 8... -
Page 12: Spare Part Names
- Paint channel nozzle - Brass connection socket - Cup holder - Coil hose - Lid support (fork) - Exhaust hose alu 125 mm - Spray nozzle - Technical changes and errors reserved. All pictures similar - Cleaning System ud-800 Page 9... -
Page 13: Pneumatic Diagram
4.3. Pneumatic Diagram Air connection plug L Figure 4-4 - Technical changes and errors reserved. All pictures similar - Cleaning System ud-800 Page 10... -
Page 14: Spare Parts Ordering Numbers And Accessories
O-Cleaner-RK, water based paint cleaner concentrate, 10 L 10000633 Plastic container 30,0 L with cap, non-conducting 10000711 Plastic container 30,0 L with cap, conducting 10000691 Plastic container 60,0 L with cap, conducting 10000767 Pressure reducer with manometer 1/8" incl air connector 10000619 Cleaning System ud-800 Page 11... -
Page 15: Zone And Machine Classification According To Atex
Follow the safety regulations according to zone designation. The machine can be placed against the wall or in a corner. A 1.5 m space should be provided in front of the machine. Cleaning System ud-800 Page 12... -
Page 16: Transport And Installation
It’s recommended not to connect the machine di- rectly to a rigid pipe. Use at least 30-40 cm of the flex- ible B-TEC exhaust hose to ensure that the machine can be relocated or repaired conveniently if neces- Figure 7-1 sary. -
Page 17: Compressed Air Connection
(e.g. electrician). Customer-provided containers have to be grounded separately! After proper installation and mounting of the exhaust hose, connection to the compressed air supply and grounding, the machine can be commissioned. - Technical changes and errors reserved. All pictures similar - Cleaning System ud-800 Page 14... -
Page 18: Commissioning
Insert the transparent hose into the 30 litre container for fresh cleaning fluid. 3. Reinsert the front cover. The machine is now ready for operation. Fresh fluid (Transparent hose) Recirculating fluid (Black and grey hose) Figure 8-1 Cleaning System ud-800 Page 15... -
Page 19: Working With The Machine
3. Now the gun is inverted. Pull back the trigger and dip it with the trigger clamp. Keep trigger clamp always in cleaning chamber. This ensures that the paint channel is opened for cleaning and remaining paint can drain from cup connection socket. Cleaning System ud-800 Page 16... - Page 20 When the set time is over, open the door slowly and check the cleaning result. Do not open the door of automatic cleaning chamber while auto- matic cleaning cycle is running! If necessary, turn the timer to "0". Cleaning System ud-800 Page 17...
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Page 21: Adjusting Options
Before placing the spray gun in the machine, unscrew the lid from the cup and drain the remaining paint into a collecting container. For example the B-TEC collecting container for waste paint RST-01. The more thoroughly the cup is emptied, the longer the solvent or cleaner can be used. -
Page 22: Care And Maintenance
11. Disposal If the machine shall be disposed of, please contact B-TEC or your dealer and request an appro- priate quotation or the requirements for proper disposal. The machine must not be disposed of as domestic waste, but should be disposed of as hazard- ous waste depending on the degree of soiling. -
Page 23: Troubleshooting
Spray gun not cleaned properly Pump(s) is (are) Renew cleaning Clean / replace working / clean- fluid! nozzles! ing cycle starts? Cleaning fluid Nozzles partly Contact cus- heavily contami- clogged? tomer service! nated? See above “Cleaning cycle doesn't start”! Cleaning System ud-800 Page 20... -
Page 24: Safety Inspection Checklist
Result of the safety inspection No faults, can be operated without restrictions. Restricted operation, faults to be fixed by date _______________. Operation not permitted. Re-inspection necessary. _______________________________ _________________________________ Date, place, signature of expert technician Signature of operator Cleaning System ud-800 Page 21...