Related Manuals for Sterling Royal Series
Summary of Contents for Sterling Royal Series
- Page 1 sales@artisantg.com artisantg.com (217) 352-9330 | Click HERE Find the Marathon Electric FVB 56T34D5825B P at our website:...
- Page 2 Operation and Installation Manual Royal Series Water Temperature Control Units Important! Read Carefully Before Attempting to Install or Operate Equipment Part No. 682.88105.00 Revision G Bulletin No. SC1-610.7 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 3 © Copyright Sterling/Sterlco 2006 All rights reserved. Effective 3/15/06 Part No. 682.88105.00 Revision G Bulletin No. SC1-610.7 Page 2 Royal Series Water Temperature Control Units Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 4 Only PROPERLY TRAINED personnel familiar with the information within this manual should work on this equipment. Follow all local SAFETY CODES. Royal Series cabinets and piping are hot and are a BURN HAZARD. Do not operate a Royal Series system without all outer panels installed.
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Page 5: Table Of Contents
In the Event of Shipping Damages..........12 If the Shipment is Not Complete............. 13 If the Shipment is Not Correct ............13 Returns ................... 13 Uncrating Your New Royal Series System........14 Installation ..............16 Installation Location Considerations..........16 Process Approach Temperature Considerations ......16 External Piping Sizing Considerations ........... - Page 6 Restoring the Controller to Factory Setup ........41 Electrical Connections ..............41 Safety Devices................42 Cleaning and Storage..............44 Troubleshooting .............45 Index................48 Royal Series Water Temperature Control Units Page 5 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 7: General Information
They are self-contained, portable, and shipped ready to use. The Royal Series water temperature control unit is designed to circulate water through your process and to precisely, automatically, and reliably maintain it at a specified temperature. -
Page 8: Models Covered
The Customer Parts List included in the information packet. Models Covered This manual provides operation, installation, and maintenance instructions for the Royal Series water temperature control unit. Model numbers are listed on the serial tag. A model number followed by indicates a specially constructed unit, and not all information in this manual may apply. -
Page 9: Available Options
Available Options Royal Series systems are available with options to tailor the unit to your requirements. Some are factory installed; some can be retro- fitted in the field. Consult your Sterling sales representative for more information. - Page 10 • Electrical operation available in 208, 230, 460, and 575 volts, 60 Hz; 200, 380, and 415 volts, 50 Hz • UL/ UL-listed electrical subpanel Royal Series Water Temperature Control Units Page 9 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 11 Figure 1 Typical Royal Series Water Temperature Control Unit and Specifications Direct Injection FROM PROCESS TO PROCESS COOLING WATER OUT NOTICE ALWAYS USE A BACK−UP WRENCH COOLING WATER IN TO SUPPORT UNIT PIPING WHEN MAKING PIPING CONNECTIONS. FAILURE TO DO SO MAY RESULT IN LEAKS OR DAMAGE TO UNIT.
- Page 12 57.0 amps 72.0 amps 10.00 hp 7.46 kW 26.0 amps 30.0 amps 37.0 amps 45.0 amps 60.0 amps 75.0 amps Royal Series Water Temperature Control Units Page 11 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 13: Shipping Information
Shipping Information Unpacking and Inspection You should inspect your Sterling/Sterlco Royal Series temperature control unit for possible shipping damage. If the container and packing materials are in re-usable condition, save them for reshipment if necessary. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. -
Page 14: If The Shipment Is Not Complete
Notify Sterling immediately of the shortage. If the Shipment is Not Correct If the shipment is not what you ordered, contact Sterling immediately. Include the order number and item. Hold the items until you receive shipping instructions. -
Page 15: Uncrating Your New Royal Series System
Uncrating Your New Royal Series System Royal Series water temperature control units are shipped fastened to a skid and covered with a cardboard box. Carefully remove the staples on the bottom of the box, lift off the box, and remove the bolts holding the unit to the skid. - Page 16 - Notes - Royal Series Water Temperature Control Units Page 15 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 17: Installation
Installation Installation Location Considerations Royal Series systems are portable and can be installed almost anywhere. As with all equipment installations, follow all applicable codes and regulations. The recommended ambient temperature range for Royal Series installations is from +14ºF (-10ºC) to a maximum operating ambient temperature of 131°F (55ºC). -
Page 18: Piping Considerations For Permanent Installations
Note: Use a backup wrench to support Royal Series system piping when making process piping connections. CAUTION All external valves, fittings, and hoses must be rated at a minimum of 150 psig and 250°F (1,034.25 kPa/10.34 bars and 121ºC). The exception is when the temperature control unit is optionally rated for 300ºF (149ºC) operation;... -
Page 19: Piping Considerations For High Mobility Installations
Piping Considerations for High Mobility Installations Mobile Royal Series systems must use high quality hose rated for at least 150 psig and 250°F (1,034.25 kPa/10.34 bars and 121ºC). Special 300°F (149ºC) high temperature Royal Series systems must use hosing rated at 150 psig and 300°F (1,034.25 kPa/10.34... -
Page 20: Making Process Water Connections
Deionized Water Stainless steel (316 SS minimum) or PVC plastic components must be used with deionized water. Sterling recommends stainless steel because of the temperature constraints with plastic. Making Process Water Connections Closed Circuit/Direct Injection On the back of each unit, the connections are labeled appropriately. -
Page 21: Making Cooling Water Connections
FROM PROCESS — 1½” NPT Water from the process re-enters the Royal Series system to be tempered and re-circulated back into the process. Making Cooling Water Connections WATER IN — ¾” The cooling water supply inlet from a cooling tower, a chiller, or a city water supply. -
Page 22: Making System Purge Connections
This piping reduces the chance of scalding nearby personnel if the relief valve should trip. Making System Purge Connections Royal Series systems equipped with the System Purge option have a compressed air inlet marked MOLD PURGE . Connect to a clean, dry 100 psig (689.50 kPa/6.90 bars) air line. - Page 23 Figure 4 Typical Piping Schematic Page 22 Royal Series Water Temperature Control Units Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 24 340.7 lpm 5.0 psi 34.4 kPa 10.00 hp 7.46 kW 26.0 amps 120.0 gpm 454.2 lpm 5.0 psi 34.4 kPa Royal Series Water Temperature Control Units Page 23 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 25: 3-10 Making Electrical Connections
Check serial tag voltage and amperage requirements and make sure your electrical service conforms before making any electrical connections. Total running amps for Royal Series systems are listed on the nameplate. Customer connections can be run to the supply terminals from either side of the unit. Make sure that all three phases are wired correctly. - Page 26 3. Voltage must be within plus or minus ten percent (±10%) of the nameplate rating. 4. Make sure your installer provides external protection. Royal Series Water Temperature Control Units Page 25 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 27 Figure 7 Typical Electrical Wiring Schematic Please refer to the electrical wiring diagrams supplied with your unit’s Customer Information Packet. Page 26 Royal Series Water Temperature Control Units Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 28: Identifying Controls And Features
“runaway” heating. If overheating occurs, the safety thermostat shuts down heater outputs. The unit continues to pump water through the system to prevent heater damage. Sterling recommends that you install an audible or visual alarm to the terminals provided. - Page 29 Solenoid Valves Royal Series systems use rugged, industrial design solenoids with replaceable coils and/or internal components. Depending on required cooling capacity, solenoid valves are available in sizes ranging from ”...
- Page 30 For these applications, a welded metal bellows-type shock stop with a pre-charged and sealed nitrogen blanket can be installed in the cooling piping. Pump Starter Royal Series high quality IEC-rated pump motor starters are industrial grade motor controls with overload protection and manual reset. Transformer...
- Page 31 The vent process is controlled through a timer. If you have a large process, you may need to complete the venting process by pressing VENT button on the front-mounted switch panel. Page 30 Royal Series Water Temperature Control Units Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 32: The Microprocessor Controller
Refer to the controller manual should the controller need to be tuned. Shut Down Push STOP button. Turn disconnect switch to OFF position. Royal Series Water Temperature Control Units Page 31 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 33: Communications
For pin outs, consult the enclosed controller owner’s manual. Page 32 Royal Series Water Temperature Control Units Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 34: Startup And Operation
Startup and Operation Introduction The checklist below outlines start-up procedures for Royal Series water temperature control units. This list assumes that installation information located in this manual has been read and followed. Startup Checklist Check the shipping papers against the serial tag to make sure that system size, type, and voltage is correct for the process under control. -
Page 35: Starting The Temperature Control Unit
Operate the unit, checking for anything unusual that could indicate improper operation. Note: You can stop the Royal Series temperature control unit at any time by pressing the STOP button. -
Page 36: Sequence Of Operation
CAUTION 1) Your Royal Series system operates with hot water under pressure. To reduce the risk of scalding: • Always wear work gloves and safety glasses when operating the unit. • Never operate the unit with panels or shields removed. -
Page 37: Checking Motor Rotation Direction
Now press the STOP VENT button to relieve any remaining pressure in the system. Page 36 Royal Series Water Temperature Control Units Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 38 - Notes - Royal Series Water Temperature Control Units Page 37 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 39: Unit Maintenance
Drain plugs are provided at the base of the heater tank and at the base of the pump. Page 38 Royal Series Water Temperature Control Units Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 40: Corrective Maintenance
This is done by a special flushing system that uses water exiting the pump to constantly wash the seal area. Royal Series Water Temperature Control Units Page 39 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 41 A phase sensor does not always indicate proper rotation if motor wire leads are reversed at installation. Consult the elementary wiring diagram for more information. Page 40 Royal Series Water Temperature Control Units Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 42: Restoring The Controller To Factory Setup
Inspect the components for excessive wear while the valve is disassembled. Rebuild kits are available from the Sterling Parts Department. Restoring the Controller to Factory Setup If the preset parameters on the controller have been tampered with and it no longer properly controls temperature, you can restore the controller to factory setup parameters. -
Page 43: Safety Devices
Adjusting the Pressure Switch The pressure switch used in your Royal Series water temperature control unit is factory set at 16 psig (110.3 kPa/1.1 bars). However, if the process does not require the unit to operate at 250ºF (121ºC), you can adjust the switch to meet your process needs. - Page 44 Replace the plug on the top of the switch. If the plug gets damaged, the switch is still sealed internally. Royal Series Water Temperature Control Units Page 43 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 45: Cleaning And Storage
• Completely drain the unit and carefully blow out the piping with pressurized air before placing the unit in storage. Page 44 Royal Series Water Temperature Control Units Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 46: Troubleshooting
Pressure switch circuit is open. MAKEUP. Jump power across switch and Switch is broken. see if unit starts. Replace switch if needed. Royal Series Water Temperature Control Units Page 45 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 47 Unit runs continuously cooling or heating, and cannot attain set Unit under-sized for application. Call sales representative. point. Page 46 Royal Series Water Temperature Control Units Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 48 COOL coil. Magnetism on coil. Clean coil. Press button several times VENT Faulty/dirty solenoid valve. to flush the valve. Royal Series Water Temperature Control Units Page 47 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 49: Index
Installation information, 16–26 temperature Cooling water connections, Water hammer arrestor, 29 considerations, 16 Process water connections, 19 Electrical connections, 24 Page 48 Royal Series Water Temperature Control Units Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 50 Sterling/Sterlco 2900 S. 160 Street New Berlin, WI 53151 [262] 641-8610 • Fax [262] 641-8653 Royal Series Water Temperature Control Units Page 49 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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