dk -1100A Operation Manual

Ink roll coder

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DK-1100A Ink Roll Coder

Operation Manual

SHANGHAI DIXIAO CODING INDUSTRY CO., LTD.

SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

Add: 6F, NO.2 Building, 32# Wudong Rd,

Haida Industry Zone, Shanghai 200433, China

Tel: 86-21-51086700

Fax: 86-21-55663921, 65103402

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Page 1 DK-1100A Ink Roll Coder Operation Manual SHANGHAI DIXIAO CODING INDUSTRY CO., LTD. SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD. Add: 6F, NO.2 Building, 32# Wudong Rd, Haida Industry Zone, Shanghai 200433, China Tel: 86-21-51086700 Fax: 86-21-55663921, 65103402...
Page 2 NOTICE The use of this or any industrial system may involve hazards such as hot surfaces, sharp objects, or nip points, as well as danger from exposure to electrical and/or pneumatic power, UV or laser radiation, or hazardous chemicals. This manual is provided to assist you in the safe and efficient use of your system.
Page 3 GENERAL TABLE OF CONTENTS GENERAL & SAFETY INFORMATION PRODUCT DESCRIPTION INSTALLATION AND RELOCATION TROUBLE-SHOOTING ROUTINE MAINTENANCE SCHEMATICS AND PARTS ILLUSTRATIONS MANUAL REVISION EXPLANATION DK HOT INK ROLL INTRODUCTION AND METHOD OF APPLICATION MAINTENANCE CARD...
Page 4: General & Safety Information
1. GENERAL & SAFETY INFORMATION 1.1 General Information This handbook aims to introduce how to install, operate and maintain the DK-1100A High-speed Ink Roll Coder safely. Thanks for choosing DIKAI as your supplier. Any problems, please contact the local office or distributor that will provide you with instant and ideal service.
Page 5: Safety Information
WARNING: line voltages. Remove the power line cord AND the fault cable from the control box before repairing the DK-1100A printer. Failure to do so can result in serious injury from an electrical shock. NOTICE: Failure to install the ground wire may result in random machine shutdown. Make sure to install the ground wire to the control box.
Page 6 DK-1100A Ink Roll Coder Operation Manual Safety Labels WARNING This label is located on the back panel of Control Box. This label warns the operator that the printer should be well ground connected. WARNING This label is located on the print head front cover.
Page 7: Product Description
Operation Manual 2. PRODUCT DESCRIPTION DK-1100A is an electronic continuous motion coder designed to print an area as described in the DK-1100A Machine Specifications. The DK-1100A will product imprint on all common packaging materials at rates up to 300 prints per minute and at film speed up to 35meters per minute with...
Page 8 DK-1100A Ink Roll Coder Operation Manual 2.1 Working System H o t I n k R o l l H o t I n k R o l l R u b b e r W h e e l...
Page 9 DK-1100A Ink Roll Coder Operation Manual 2.2 Dimensional Drawing of Bracket Diagram 2 SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD. SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.
Page 10 DK-1100A Ink Roll Coder Operation Manual 2.3 Dimensional Drawing of Print Head Diagram 3 The Print Head can be top-installed and side-installed. SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD. SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD. 2-10 2-10...
Page 11: Machine Specifications
DK-1100A Ink Roll Coder Operation Manual 2.4 Machine Specifications Print Area Axial = 40mm Radial = 45.5mm Printing Lines T-type (axial) up to 13lines, max. 20 characters per line R-type (radial) up to 10lines, max. 13characters per line Font Size T-type 1.5 mm 2.0 mm 2.5 mm, 3.0mm * 3.5mm...
Page 12: Installation And Relocation
DK-1100A Ink Roll Coder Operation Manual 3. INSTALLATION AND RELOCATION 3.1 Installation 3.1.1 Installation Requirements Packaging machine runs well Stable power supply AC220V 10V, max. 2A fuse Reliable printing signal can be from relay, proximity sensor or PLC Enough space for installing printer 3.1.2 Checking Home Position of the Type Holder...
Page 13: Installing The Control Box
This cable has plug-in and three wires, connecting the control box and power supply. The cable can get the power supply from packaging machine. IMPORTANT: Never connect or disconnect the cables to the DK-1100A control box with the power on. Failure to do this may result in personal injury.
Page 14 DK-1100A Ink Roll Coder Operation Manual 3.1.5 Print Signals Proximity Sensor Use an inductive proximity switch to sense a rotating or moving metal device such as a vane, bolt head, or cam lobe. 1. Connect the proximity switch with the I/O cable.
Page 15 DK-1100A Ink Roll Coder Operation Manual 3.1.6 Control Box Inter-configuration Diagram White White Blue Blue Red Red Brown Red Brown Yellow Yellow Brown Black Blue Brown Black Blue Black Black Yellow Yellow Red & Green Red & Green J1 J1...
Page 16 DK-1100A Ink Roll Coder Operation Manual 3.1.7 Interfaces for External Signal, Encoder and Fault Output Signal Interface for power: Mark Description Color Double EARTH Color LIVE NEUTRAL Black AC~220V Interface for sensor: Description Wire No . Color External print signal 0V...
Page 17 DK-1100A Ink Roll Coder Operation Manual 3.2 Relocation 3.2.1 Check the Home Position of Type Holder In the initiate position, any one of grooves around the type holder is faced to the pressure roller, no contact (as diagram 10). After getting the print signal, the type holder contacts pressure roller reliably (as diagram 11), to complete one print.
Page 18 DK-1100A Ink Roll Coder Operation Manual 3.2.3 Relocating the Pressure between the Ink Roll and Types IMPORTANT : Poor pressure between the ink roll and types can result in un-clear or missed prints. 1- Use the 6mm Allen wrench to take out the Allen screw in the body of print head.
Page 19 DK-1100A Ink Roll Coder Operation Manual 3.5 Instruction on the Control Box Set temperature Print Delay Position Current temperature DK-1100A Print indicator Display Setting Signal indicator Position TMP. TMP. Heat Indicator Heat Signal Print Auto Track Indicator Auto Track Test...
Page 20: Troubleshooting
DK-1100A Ink Roll Coder Operation Manual 4. TROUBLE-SHOOTING 4.1 Troubleshooting Action List SYMPTOM POSSIBLE CAUSE ACTION Error Check the connection between control box and print Temperature Display head display Adjust to higher pressure between rubber wheel and Poor print pressure.
Page 21: Routine Maintenance
Ink buildup on the heater block will insulate the ink roll from reaching the correct operating temperature. Clean hot melt ink from the DK-1100A as follows: 1- Bring the print head up to operating temperature.
Page 22 DK-1100A Ink Roll Coder Operation Manual 6. SCHEMATICS AND PARTS ILLUSTRATIONS Quantity Description Item No . Part No . C9901000A DK-1100A Control Box C9900070A Main Control PCB C9900007 7-pin Drive Cable C9900072 Power Plug Y9900005 7-pin Navigate Plug Y9900012 3-pin Navigate Plug...
Page 23 DK-1100A Ink Roll Coder Operation Manual Quantity Description Item No . Part No . C9912002E Type Wheel Assy (2-up) C9912004S Type Wheel Assy (4-up) C9900026bk Type Arm Y9904155 Magnet C9900002E Rubber Wheel (2-up) C9900004S Rubber Wheel (4-up) Y9901001 Type Holder Sheath...
Page 24 DK-1100A Ink Roll Coder Operation Manual SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD. SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD. 6-24 6-24...
Page 25 DK-1100A Ink Roll Coder Operation Manual 7. MANUAL REVISION EXPLANATION Update Date Revision Department Revision Content Description Manual Edition 2010/12/21 V1.0 Technology department Stoppage of publication 2011/03/15 V2.0 Technology department Stoppage of publication Technology department 2011/04/1 V2.1 Official publishing edition...
Page 26 DK-1100A Ink Roll Coder Operation Manual 8. DK Hot ink roll introduction and method of application 8.1 Hot ink roll introduction Use for ink roll coding machines to print production date, batch NO and other related information on such materials as plastic film, paper, etc. With the characters of easy-to-use and non-toxic, the ink roll is able to produce at high speed with instant dry and highly legible printing that has a good adhesion for a longer usage life.
Page 27: Maintenance Card
DK-1100A Ink Roll Coder Operation Manual 9. MAINTENANCE CARD Maintenance Card Vice Alliance customer retention Customer Contact M.P. E-mail Model Number Serial Number Date Purchased Date Installed Fault Description: When contacting DIKAI for maintenance, please give the above card together with the printer.