Page 1 Switching and Installation System Rapid Link User Manual 01/08 AWB2190-1430GB W e keep power under control.
Page 2 No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Moeller GmbH, Bonn. Subject to alteration without notice.
Page 3 Warning! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have • Ensure that devices cannot be accidentally restarted. been installed and with the housing closed.
Page 4 • To reduce the hazards for people or equipment, the user must • For stationary installations or systems without all-pole mains include in the machine design measures that restrict the conse- switches, the building installation must be provided with a quences of a malfunction or failure of the drive (increased motor mains switch or fuse.
Page 5: Table Of Contents
– Power bus – Information to EMC – Loads – Addressing slaves (with hand-held addressing unit PG2-105-AD2) Installation of Rapid Link function modules Mounting data bus Installation of flexible busbar RA-C1-7x… – Laying the flexible busbar – Establishing connections – Fitting feeder and junctions –...
Page 6 01/08 AWB2190-1430GB Contents Indicating elements – Display and control unit – Digital display – Diagnose and status via LEDs – Extended diagnostics of RA-IN – PROFIBUS-DP Incoming circuit-breaker RA-DI Device overview Key to part numbers Proper use – Functions overview RA-DI Engineering –...
Page 7 01/08 AWB2190-1430GB Contents – I/O fault messages, internal device faults – Auto configuration for servicing – Key-switches – Reset – Selector switch Description of functions – Phase reversal – Quick stop and interlocked manual mode – Monitoring of lower current limit –...
Page 8 01/08 AWB2190-1430GB Contents ® – Reading diagnostic status through AS-Interface parameter channel – Set plug monitoring as part of Ready message Setting the functions with DIP switches/jumpers – Setting current values (pins 1 to 4) – Configuration overview (pins 5 to 8) –...
Page 9 – Copy and Read function example Parameterization with DrivesSoft – System requirements – Parameterization Appendix Special technical data – System Rapid Link Dimensions – System Rapid Link – Head station RA-IN – RA-DI incoming circuit-breaker – Motor starter RA-MO (to Version 2.x) –...
Page 10 01/08 AWB2190-1430GB...
Page 11: About This Manual
01/08 AWB2190-1430GB About this manual This manual contains a description of the Rapid Link system and Indicates actions to be taken. its various function modules. The first section is an introduction to the overall system. It also contains descriptions that apply to all Draws your attention to interesting tips and function modules.
Page 12: List Of Revisions
01/08 AWB2190-1430GB About this manual List of revisions The following significant amendments have been introduced since previous issues: Edition date Page Keyword Amend- deleted ment 01/05 Chap. 1, 4 , 5 General revision because of new devices 01/08 – General revision chapter 5 Motor starter RA-MO (from Version 3.0) earlier Chap.
Page 13: System Rapid Link
A time-saving installation is implemented with the aid of systems. Because the Rapid Link modules can be simply fitted into a power and data bus in which the rapid link modules are a power and data bus, it allows electrical drives to be installed and installed.
Page 14: Proper Use
System Rapid Link Proper use Engineering Rapid Link is intended only for switching, protecting and controlling The Rapid Link function modules are installed immediately three-phase motors in machines and installations. Any other or adjacent to the drives. They can be connected to the power and additional use is considered improper use.
Page 15 1, and for slaves with B-address to 0 (for A- and Engineering of the AS-i/PROFIBUS Gateway”. You can B-addresses, see section “Addressing slaves (with hand-held find the latest version of this manual under http:// addressing unit PG2-105-AD2)” on page 17. www.moeller.net/support: Search term: AWB2700- 1409G)
Page 16 01/08 AWB2190-1430GB System Rapid Link ® Head station Length of AS-Interface data cable: ® The interface control unit RA-IN head station provides the The rule of thumb for the length of the AS-Interface data cable connection to the PROFIBUS-DP field bus and handles all with 1.5 mm...
Page 17: Power Bus
Incoming supply 400 V AC The power sections are supplied through disconnect control unit The power bus supplies the Rapid Link function modules with main RA-DI (see illustration below) with: and auxiliary power. Plug-in tap-off points can be quickly and •...
Page 18 01/08 AWB2190-1430GB System Rapid Link Depending on the length of the power bus and the arrangement Incoming supply 24 V DC of the power links, the incoming circuit-breaker RA-DI can also Use all power supply devices in combination with safe isolation switch on a higher number of RA-SP units.
Page 19 The cable strands are inserted in the seven terminals and contacted busbar RA-C1-7x4. with screws. The junction socket prewired and conforms with the For connecting the Rapid Link function units RA…/C1, a DESINA specification. connection socket for power plugs is available: In its assembled and connected state, it provides degree of protection IP65.
Page 20 I power bus is dependent on the impedance or length of the power bus and the spur line (for Rapid Link about 2 m incomer plus 2 m motor cable) lengt You can obtain a calculation and engineering tool from = 230 V (no-load voltage 1-ph.)
Page 21: Information To Emc
01/08 AWB2190-1430GB Engineering Tripping currents at short-circuit Speed Control Unit The tripping current must also be reliably reached in the event of Emitted IEC/EN 61800-3 short-circuit. In operation, observe that the total current of all interfer- (inclusive A11) motors (including the starting currents) or the charging current of ence all connected speed control units RA-SP remains below the Noise...
Page 22 01/08 AWB2190-1430GB System Rapid Link Addresses for Adresses for Addresses for Adresses for 31 stations 62 stations 31 stations 62 stations – – – – – – – – – – – – – – – – – – –...
Page 23: Installation Of Rapid Link Function Modules
Installation of Rapid Link function modules When you replace a faulty slave within an existing busbar run, The Rapid Link function modules are housed in identical addressing can be performed directly through the master, enclosures with the same attachment method.
Page 24: Mounting Data Bus
The device or station is now ready for operation. Figure 17: M12 branch (order number: ZB2-100-AZ1) Figure 18: Voltage reversal protection of flexible busbar The Rapid Link function modules have a cable with M12 plugs that a Hinge fit the M12 branch.
Page 25: Establishing Connections
01/08 AWB2190-1430GB Installation of flexible busbar RA-C1-7x… Establishing connections Fitting feeder and junctions The feeder and busbar junction modules can be fitted at any point Warning! along the flexible busbar. The conductors of the flexible busbar Connection and disassembly work must be performed remain uninterrupted.
Page 26: Removing
Observe the permissible tightening torque. The installation of the flexible power supply and busbar junction is now completed. All that remains is to fit the plug of the Rapid Link function modules RA-…/C1 or the cover RA-C1-COV and secure it with the clips.
Page 27: Installing The Round Cable Junction
01/08 AWB2190-1430GB Installing the round cable junction Cut the cable to the required length. Mounting end piece Slide the lower (shorter) part of the busbar end-piece RA-C1- END or RA-C1-END1 onto the prepared flexible busbar. Push the individual conductors into the insulation ducts as far as they will go.
Page 28 RA-C2-SBL. Func. You can now connect the assembled plug of Rapid Link function module RA-…/C2 and secure it with the clip. If you are using ruand cable junction RA-C2-S2-4, fit function modules RA-…/C2 into both distributor sockets.
Page 29: Head Station Ra-In
2 Head station RA-IN Device overview Key to part numbers RA-IN 2.1 - dp PROFIBUS-DP ® AS-Interface -Specification 2.1 Rapid Link – Interface Control Unit Interface Control Unit Figure 25: Key to part numbers RA-IN POWER UASi enable ERROR mode...
Page 30: Functions Overview
• All other functions of the new specification, such as AS- • GSD file: Moel1745.GSD. You can download this file from the ® Interface I/O error processing, are implemented. Moeller website at http://www.moeller.net/support; use the search term “GSD”. ® The AS-Interface functions are provided both cyclically and •...
Page 31 01/08 AWB2190-1430GB Accessories Figure Description Part no. M12 plug connector for PROFIBUS-DP, for assembly by user, B-coded, RA-IN-XF-DP <1 gree <2 straight coupling <3 <4 screen <5 M12 plug connector for PROFIBUS-DP, for assembly by user, B-coded, RA-IN-XM-DP >1 gree >2 straight plug >3...
Page 32: Installation
01/08 AWB2190-1430GB Head station RA-IN Installation Mounting position The device is preferably installed vertically but can also be fitted in any other positions. Figure 28: M12 connector for RS 485 in IP65/67 F 90 identification F 90 RxD/TxD-N (data cable A, green) F 90 DGND F 90...
Page 33: As-Interface
01/08 AWB2190-1430GB Device operation Device operation Note the combinations: For space reasons, you can only connect the RA-IN-XY-DP Y connector to one RA-IN-XM-DP user-assembled plug or Device startup RA-IN-XF-DP coupling in combination with a RA-IN-XTR- When you fist switch on the device, all segments of the digital DP terminating resistor or a prefabricated M12 cable.
Page 34: Engineering Mode
01/08 AWB2190-1430GB Head station RA-IN Engineering mode Configuration errors in protected operation mode If no configuration errors are detected, the digital display is Engineering mode is used for configuring the switched off in protected operation mode. Otherwise the address ® AS-Interface circuit.
Page 35: As-Interface ® Deleting Slave Addresses
01/08 AWB2190-1430GB Device operation ® AS-Interface deleting slave addresses In protected operation mode incorrect assignments are displayed as errors (a section “Configuration errors in protected operation (assigning address 0 to a known slave) mode”, page 30). To view further incorrect assignments, press the In engineering mode, the addresses of all detected slaves are Set key.
Page 36: Indicating Elements
01/08 AWB2190-1430GB Head station RA-IN Change to engineering mode Indicating elements If the yellow prj mode LED is not lit, press the Mode key for about five seconds. Caution! The yellow prj mode LED is now lit and the device is in engineering For error messages not relating to incorrect assignments mode.
Page 37 01/08 AWB2190-1430GB Indicating elements Display meaning ® Extended AS-Interface diagnostics: If “39” appears after pressing the Set key, an intermittent voltage breakdown has occurred on ® the AS-Interface RA-IN is in offline phase. RA-IN is in detection phase. RA-IN is in activation phase. RA-IN is starting normal operation.
Page 38: Diagnose And Status Via Leds
01/08 AWB2190-1430GB Head station RA-IN Diagnose and status via LEDs colour meaning no signal flashes signal ® AS-Interface green The master has sufficient voltage No voltage – Voltage applied Power ® AS-Interface Configuration error: At least one configured no fault I/O error at at least Communication error, ®...
Page 39: Extended Diagnostics Of Ra-In
(display is blank) or in offline phase (display shows “OFP”). PROFIBUS-DP For information about using RA-IN in a PROFIBUS network, see manual “CM4-505-GV1/-GV2, AS-i-/PROFIBUS Gateways” (AWB2700-1409G). You can download this manual as a PDF file from: http://www.moeller.net/support , search term: AWB2700- 1409GB.
Page 40 01/08 AWB2190-1430GB...
Page 41: Incoming Circuit-Breaker Ra-Di
Warning! Rapid Link must be operated only on 400V- three-phase systems with earthed star point and separate N and PE conductors (TN-S network). It must not be operated unearthed.
Page 42: Functions Overview Ra-Di
1.5 mm 1.5 mm 1.5 mm 1.5 mm RA-MO RA-MO RA-SP RA-SP Motor Control Units RA-MO, Speed Control Units RA-SP 1.5 mm 1.5 mm 1.5 mm 1.5 mm Figure 34: Example arrangement, Rapid Link system with RA-DI, RA-MO and RA-SP...
Page 43: Settings On The Device
01/08 AWB2190-1430GB Engineering Settings on the device Core insulation Response value of non-delayed short-circuit release The core insulation of all used conductors must be laid out for the highest operational voltage occurring in the unit. • I = 130 A (minimum mark, factory default) •...
Page 44: Installation
01/08 AWB2190-1430GB Incoming circuit-breaker RA-DI Installation Mounting position Design The device is preferably installed vertically but can also be fitted in the positions shown in the illustration. F 90 F 90 F 90 F 90 Figure 36: Mounting position Figure 37: Design (internal view) a N, tightening torque 2 Nm b L1, L2, L3, tightening torque 1.8 Nm, to 6 mm overload release I...
Page 45: Wiring And Connections
01/08 AWB2190-1430GB Installation Wiring and connections Mounting Unscrew the cover of the disconnect control unit RA-DI and ® disconnect the AS-Interface plug from the circuit-board. Open the required knockout and insert and tighten cable gland POWER V-M20 or V-M25. Secure the bottom section with two M5 screws (see fig. 39). Remove the cover plate.
Page 46: Device Operation
01/08 AWB2190-1430GB Incoming circuit-breaker RA-DI Device operation Switch on 7 x 2.5 mm Before commissioning, all cables of the Rapid Link busbar, the (7 x 4 mm ® V-M25 external power supply and the der AS-Interface must be 400 V h connected and the cable ends safely insulated.
Page 47: Diagnose And Status Via Leds
01/08 AWB2190-1430GB Diagnose and status via LEDs Diagnose and status via LEDs Colour Meaning no signal Signal Data Bit ® ® AS-Interface Power green AS-Interface -voltage No voltage Voltage applied – ® ® AS-Interface Error AS-Interface -fault no fault Communications fault, –...
Page 48 01/08 AWB2190-1430GB...
Page 49: Motor Starter Ra-Mo (To Version 2.X)
W = Reversing starters ® AS-Interface specification 2.1 for 62 stations Rapid Link – Motor Control Unit Figure 46: Key to part numbers RA-MO 3 AC Figure 45: Overview RA-MO (here: RA-MO2.1.../C3A) a Space for labelling top and bottom b Status and diagnostic LEDs...
Page 50: Proper Use
After installation in a machine, the RA-MO must not be taken into operation until the associated machine has been confirmed to Rapid Link must be operated only on 400/480 V three- comply with the safety requirements of Machinery Safety Directive phase systems with earthed star point and separate N and (MSD) 89/392/EEC.
Page 51: Engineering
01/08 AWB2190-1430GB Engineering Engineering Functions overview RA-DIMO Basic functions a Page ® Communication • AS-Interface connection, specification 2.1 for 62 stations ® • Reading a detailed diagnostics status through the AS-Interface parameter channel (from version 2.x) Motor protection Electronic motor protection •...
Page 52: I/O Assignment
01/08 AWB2190-1430GB Motor starter RA-MO (to Version 2.x) I/O assignment Motor cable/motor plug If user-assembled motor connection plugs are fitted, the motor Data Bit Meaning cable for motor control unit RA-MO must not be longer than 25 m. Automatic mode/Ready signal 0: Not ready for automatic operation Selection of short-circuit devices 1: Ready for automatic operation...
Page 53: Installation
01/08 AWB2190-1430GB Installation Installation Mounting position Mounting The device is preferably installed vertically but can also be fitted in the positions shown. F 90° F 90° F 90° F 90° Thread Torque 5.5 mm 3 Nm 9 10 Figure 48: Mounting position M 32 x 1.5 (1 Nm) Caution! Do not fit the unit rotated 90°...
Page 54: Connections
01/08 AWB2190-1430GB Motor starter RA-MO (to Version 2.x) Connections Motor control unit RA-MO is supplied ready for connection. It allows the direct operation of a 400 V 3AC motor without special technical knowledge. SET-M3/...-HF 400 V SET-M3/...-HF ZB2-155-KB1 400 V ZB2-100-AZ1 ZB2-155-KB1 ZB2-100-AZ1...
Page 55: Connecting The Power Supply
01/08 AWB2190-1430GB Installation Connecting the power supply Terminations a section “Power bus” on page 13. Part no. Connection types RA-MO…/C1 Mains incomer (L1-L2-L3-N-PE-24V-0V) with plug for flexible busbar (flat cable) junction RA-C1-VP- PLF or RA-C1-PLF SET-M3/...-HF RA-MO…/C2 Mains incomer (L1-L2-L3-N-PE-24V-0V) with plug for round cable junction RA-C2-S…-4 400 V RA-MO…/C3...
Page 56: Connecting Sensor And Actuator
01/08 AWB2190-1430GB Motor starter RA-MO (to Version 2.x) Connecting sensor and actuator RA-MO provides an M12 socket for two sensors and, optionally, – one actuator. – 24 V H I F 1.0 A RA-XAZ2-1M 24 V H F 20 m Motor connection On the RA-MO the motor feeder features a plastic-encapsulated Figure 53: Connection sockets for sensors and actuators...
Page 57 01/08 AWB2190-1430GB Installation Figure 54: Pin assignment at motor output socket (DESINA) Figure 57: Connection of a 230 V AC brake for RA-MO…4(230)/… Figure 55: Motor connection without thermistor If motors are connected without PTC thermistor Figure 58: Connection of a 400-V-AC brake (thermoclick), cables 6 and 7 must be linked at the motor.
Page 58 01/08 AWB2190-1430GB Motor starter RA-MO (to Version 2.x) Conversion of DOL starter RA-MO…DE… into a reversing starter The DOL starter RA-MO…DE… can be converted into a reversing starter. The selector switch for reverse operation in manual control mode is already fitted. Danger! Conversion must be performed only by trained electricians.
Page 59 01/08 AWB2190-1430GB Device operation RA-DI) then applies mains voltage. LED display UV on the motor Device operation symbol indicates readiness for operation. A lit red LED in the motor Motor control unit RA-MO is supplied ready for connection. It symbol indicates a group fault. allows the direct operation of a 0.09 to 3 kW, 400 V 50 Hz motor Error handling (on RA-MO V1.x: 0.18 –...
Page 60: I/O Fault Messages, Internal Device Faults
01/08 AWB2190-1430GB Motor starter RA-MO (to Version 2.x) I/O fault messages, internal device faults Switch AUTO postion RESET Hand The RA-MO generates an I/O error message (FID), when ® • the AS-Interface voltage is applied but the 24 V is not. A subsequent failure of the 24 V supply does not cause an I/O withdraw error, so that this fault can occur only during commissioning.
Page 61: Description Of Functions
01/08 AWB2190-1430GB Description of functions Description of functions Phase reversal Three-phase motors work with clockwise rotating fields (viewed from the motor shaft) when phase L1 is connected to U1, L2 to V1 and L3 to W1. This default operating direction may be reversed through gearboxes or different mounting positions.
Page 62 01/08 AWB2190-1430GB Motor starter RA-MO (to Version 2.x) Quick stop When the input signal arrives (rising edge), the motor starter electronics de-energize the assigned contactor. The input signal must be applied for at least 18.5 ms. As soon as the PLC output is reset (falling edge), the contactor can be switched on again.
Page 63: Monitoring Of Lower Current Limit
01/08 AWB2190-1430GB Description of functions Interlocked manual mode • LED signal on interlocked manual mode: After the rising signal edge of I3 (and from version 2.2 also on a LED FWD or REV is lit when the assigned direction has been set continuous signal) forward rotation can be selected only in with the selector switch.
Page 64: Set Plug Monitoring As Part Of Ready Message
01/08 AWB2190-1430GB Motor starter RA-MO (to Version 2.x) Table 2: Indication of diagnostic status Diagnosic-status Status Group Peripheral error Explanation faults (FID) Contactor faulty Contactor in On position without actuation signal Overload trip Trip from 110 % of thermal motor simulation value Thermistor tripping Tripping through excessive resistance in thermistor sensor circuit No diagnostic signal...
Page 65 01/08 AWB2190-1430GB Setting the functions with DIP switches/jumpers 9 10 V3.7.1 Figure 65: DIP switches/jumpers from version 2.2 Figure 64: DIP switches/jumpers from version 2.1 a Left jumper, settings a table 3 a Jumper settings a table 3 b Right jumper b Information digit for service c DIP switches: 1 –...
Page 66: Setting Current Values (Pins 1 To 4)
01/08 AWB2190-1430GB Motor starter RA-MO (to Version 2.x) Setting current values (pins 1 to 4) Configuration overview (pins 5 to 8) The current values can be set with pins 1 to 4 of the DIP switch: Table 4: Setting of the current with DIP switch I3, I4 I3, I4 No function (factory setting)1...
Page 67: Activate Phase Reversal Switch (Pole 7)
01/08 AWB2190-1430GB Setting the functions with DIP switches/jumpers Activate phase reversal switch (pole 7) Table 6: Sensors pole 5 Configuration For this setting, the jumper on the right must be in its left position (a fig. 64). Sensor signals through AS-Interface®, no add-on function (factory setting) Danger! When using sensors with break contacts:...
Page 68: Monitoring Of Lower Current Limit
01/08 AWB2190-1430GB Motor starter RA-MO (to Version 2.x) Monitoring of lower current limit On RA-MO up to version 2.1 this function is set with the jumpers, a table 3 on page 61. Table 8: Monitoring of lower current limit pole 9 Middle Configuration for RA-MO…...
Page 69: Diagnose And Status Via Leds
01/08 AWB2190-1430GB Diagnose and status via LEDs Diagnose and status via LEDs Colour Meaning no signal flashes Signal ® ® AS-Interface green AS-Interface -voltage missing – applied Power ® ® AS-Interface AS-Interface -fault no fault Peripheral fault, a page 56 Communica- FAULT FWD/REV LED and motor LED...
Page 70 01/08 AWB2190-1430GB...
Page 71: Motor Starter Ra-Mo (From Version 3.0)
01/08 AWB2190-1430GB 5 Motor starter RA-MO (from Version 3.0) Device overview Key to type references Your device’s version number is printed on the nameplate, RA-MO (L) (24V) - W A (230)/ C3 A a page 19. User-assembled M12 plug for ®...
Page 72: Proper Use
Caution! with other components within a machine or system. Rapid Link must be operated only on 400/440 V three- After installation in a machine, the RA-MO must not be taken into phase systems with earthed star point and separate N and operation until the associated machine has been confirmed to PE conductors (TN-S network).
Page 73: I/O Assignment
01/08 AWB2190-1430GB Engineering I/O assignment Motor cable/motor plug If user-assembled motor connection plugs are fitted, the motor Data Bit Meaning cable for motor control unit RA-MO must not be longer than 25 m. Automatic mode/Ready signal 0: Not ready for automatic operation Selection of short-circuit devices 1: Ready for automatic operation a section “Incoming supply 400 V AC”...
Page 74: Installation
01/08 AWB2190-1430GB Motor starter RA-MO (from Version 3.0) Installation Mounting position Mounting The device is preferably installed vertically but can also be fitted in the positions shown. F 90° F 90° F 90° F 30° Thread Torque 5.5 mm M5 3 Nm 9 10 Figure 71: Mounting position...
Page 75: Connections
01/08 AWB2190-1430GB Installation Connections Connecting the power supply Terminations a section “Power bus” on page 13. Motor control unit RA-MO is supplied ready for connection. It allows the direct operation of a 400 V 3AC motor without special Part no. Connection types technical knowledge.
Page 76: Connecting Sensor And Actuator
01/08 AWB2190-1430GB Motor starter RA-MO (from Version 3.0) Connecting sensor and actuator RA-MO provides an M12 socket for two sensors and, optionally, – one actuator. – 24 V H I F 1.0 A RA-XAZ2-1M 24 V H F 20 m Motor connection On the RA-MO the motor feeder features a plastic-encapsulated Figure 74: Connection sockets for sensors and actuators...
Page 77 01/08 AWB2190-1430GB Installation Figure 75: Pin assignment at motor output socket (DESINA) Figure 78: Connection, 230 V AC brake for RA-MO…(230)/… Figure 76: Motor connection without thermistor If motors are connected without PTC thermistor (thermoclick), cables 6 and 7 must be linked at the motor. Figure 79: Connection of a 400-V-AC brake M 3 h Figure 80: Connection of a 400 V AC brake with rapid braking...
Page 78: Device Operation
01/08 AWB2190-1430GB Motor starter RA-MO (from Version 3.0) Error handling Device operation Set the key-switch in the OFF position. Motor control unit RA-MO is supplied ready for connection. It Check the DIP switch position (a page 79). allows the direct operation of a 0.09 to 3 kW, 400 V 50 Hz motor Check whether without special technical knowledge.
Page 79: I/O Fault Messages, Internal Device Faults
01/08 AWB2190-1430GB Device operation I/O fault messages, internal device faults Switch AUTO postion RESET Hand The RA-MO generates an I/O fault signal (FID) when motor current is flowing even though the contactor is not energized (internal Key with- device fault). This can be caused by welded contactors. Replace drawable the contactor in that case.
Page 80: Description Of Functions
01/08 AWB2190-1430GB Motor starter RA-MO (from Version 3.0) Description of functions Phase reversal Three-phase motors work with clockwise rotating fields (viewed from the motor shaft) when phase L1 is connected to U1, L2 to V1 and L3 to W1. This default operating direction may be reversed through gearboxes or different mounting positions.
Page 81 01/08 AWB2190-1430GB Description of functions Quick stop When the input signal arrives (rising edge), the motor starter electronicsde-energize the assigned contactor. The input signal must be applied for at least 7 ms. As soon as the PLC output is reset (falling edge), the contactor can be switched on again. Whether the input signal is still applied during the reset or during restarting of the PLC output as no effect a figure 82.
Page 82: Monitoring Of Lower Current Limit
01/08 AWB2190-1430GB Motor starter RA-MO (from Version 3.0) Interlocked manual mode • LED signal on interlocked manual mode: After the rising signal edge of I3 or on a continuous signal forward LED FWD or REV is lit when the assigned direction has been set rotation can be selected only in automatic operation;...
Page 83: Set Plug Monitoring As Part Of Ready Message
01/08 AWB2190-1430GB Setting the functions with DIP switches/jumpers Table 11: Indication of diagnostic status Diagnosic- Status group Peripheral error Explanation status errors (FID) Contactor faulty Contactor in On position without actuation signal Overload trip Trip from 110 % of thermal motor simulation value Thermistor Tripping through excessive resistance in thermistor sensor circuit tripping...
Page 84: Setting Current Values (Pins 1 To 4)
01/08 AWB2190-1430GB Motor starter RA-MO (from Version 3.0) Table 12: Function of jumper settings Jumper left Jumper bottom Jumper right Monitoring of motor plug (= thermistor monitoring) Supply voltage, contactors Starter type open (default) closed left right left right Part of group error message Part of Ready message 24 V DC 400 V AC...
Page 85: Activate Phase Reversal Switch (Pole 7)
01/08 AWB2190-1430GB Setting the functions with DIP switches/jumpers Activate phase reversal switch (pole 7) Table 16: Setting quick stop and interlocked manual mode Pole Configuration for RA-MO… For this setting, the jumper on the right must be in its left position (a fig.
Page 86: Diagnose And Status Via Leds
01/08 AWB2190-1430GB Motor starter RA-MO (from Version 3.0) Diagnose and status via LEDs Colour Meaning no signal flashes Signal ® ® AS-Interface green AS-Interface -voltage missing – applied Power ® ® AS-Interface AS-Interface -fault no fault Peripheral fault, a page 75 Communica- FAULT FWD/REV LED and motor LED...
Page 87: Speed Controller Ra-Sp
L3 ⇒ T1 L1 ⇒ T1 REVERSE FORWARD L3 ⇒ T3 Unlike the other Rapid Link system devices, the RA-SP speed control unit’s enclosure is fitted with a heat sink and requires an EMC-conformant mounting and connection. NICHT ÖFFNEN KABEL KANN REISSEN...
Page 88: Key To Part Numbers
01/08 AWB2190-1430GB Speed controller RA-SP Key to part numbers Proper use Die Speed Control Unit RA-SP is not a domestic appliance. It is designed only for industrial use as a system component. - 34 3 (230) - 075 / C3 A RA-SP 2 - The Speed Control Unit is an electrical apparatus for controlling variable speed drives with variable-speed drives with three-phase...
Page 89: Features Of The Speed Control Unit
01/08 AWB2190-1430GB Features of the Speed Control Unit Features of the Speed Control Unit Engineering The speed control unit RA-SP allows soft starting and operation of motors at up to four different fixed speeds. RA-SP supplies a linear Overview of functions, RA-SP torque, even at low speeds.
Page 90: Sensor Connection Through M12
. Do not connect capacitive sensors. The sensors’ total m, for communication with PC through RS 422 serial interface power consumption must not exceed 160 mA. The power supply (under screw cover) for Moeller parameterization Drives Soft is short-circuit proof. (ftp://ftp.moeller.net/DRIVES/).
Page 91: Selection Criteria, Ra-Sp2
01/08 AWB2190-1430GB Engineering Selection criteria, RA-SP2… Select a suitable RA-SP2-34…-… according to the rated motor current. The RA-SP’s rated output current must be greater than or equal to the motor’s rated current. Table 19: Overview of technical data of RA-SP2: Permissible setting ranges/ Factory setting supply data...
Page 92: Selection Criteria, Ra-Spv
01/08 AWB2190-1430GB Speed controller RA-SP Selection criteria, RA-SPV… Select a suitable RA-SPV-34…-… according to the rated motor current. The RA-SP’s rated output current must be greater than or equal to the motor’s rated current. Table 20: Overview of technical data of RA-SPV: Permissible setting ranges/ Default settings supply data...
Page 93: Design Ra-Sp
01/08 AWB2190-1430GB Engineering Design RA-SP Danger! Dangerous voltage through internal DC link capacitors! The main components of speed control unit RA-SP are: Discharging time is 5 minutes. • Enclosure top with control and display elements. Release the two connectors on the RA-SP’s mains side •...
Page 94: Power Supply
01/08 AWB2190-1430GB Speed controller RA-SP Protective devices and cable cross-sections Power supply The ratings of the protective devices and the cable cross-sections required for the network connection depend on the rating of the Network configuration RA-SP and the drive’s operating mode. The speed control unit RA-SP can not be used in every network The incoming circuit-breaker RA-DI (or PKZ2-ZM25-8) can switch configuration without limitations (network configuration...
Page 95: Protection Of Persons And Domestic Animals With Residual-Current Protective Devices
(RCCB, Type B) – a thyristor system and an RA-SP are operated on a common supply voltage of the Rapid Link system. The speed control unit RA-SP has a built-in mains rectifier. In the – power factor correction devices are switched on or off.
Page 96: Emc Guidelines
Avoid laying them in a common cable duct and Installed according to the EMC criteria described in chapter do not bundle them with cable ties. “System Rapid Link”, the speed control unit RA-SP is conformant with the following standards: • Emitted interference: IEC/EN 61800-3 (incl.
Page 97: Emc Correct Mounting And Installation
01/08 AWB2190-1430GB Power supply EMC correct mounting and installation Figure 94: Installation example PES: Connect the motor cable screen to PE with a large-area connection, for example cable glands with strain relief...
Page 98: Installation
01/08 AWB2190-1430GB Speed controller RA-SP Installation Mounting position The speed control unit RA-SP is preferably fitted vertically. In this F 30 mounting position the best heat dissipation is achieved. If F 30 horizontal mounting is necessary due to limited available space, F 30 F 30 the derating conditions outlined below must be taken into...
Page 99: Mounting Dimensions
01/08 AWB2190-1430GB Installation I [A] I [A] [C˚] [C˚] Figure 98: RA-SP…2K2 in vertical (left) and horizontal (right) mounting positions Mounting dimensions Mounting i F 40 C f 100 f 100 Figure 99: Mounting dimensions Figure 100: Mounting A free space of at least 150 mm is required above and below the device to allow air circulation for cooling and connection of the motor cable.
Page 100: Connections
01/08 AWB2190-1430GB Speed controller RA-SP Connections SET-M4/...-HF SET-M4/...-HF 400 V 400 V ZB2-100-AZ1 ZB2-155-KB1 ZB2-155-KB1 RA-C1-PLF RA-C1-VP-PLF 3 h 400 V PE ZB2-100-AZ1 50/60 Hz 24 V H RA-C2-S...-4 RA-C1-7x2.5PVC RA-C1-7x4HF 3 h 400 V PE 50/60 Hz 24 V H Figure 101: Mounting example RA-SP.../C Figure 102: Mounting example RA-SP.../C2...
Page 101: Connecting The Power Supply
01/08 AWB2190-1430GB Installation SET-M4/...-HF 24 V H RA-XAZ2-1M ZB2-105-KB1 RA-C1-PLF RA-C3/C1-1.5HF RA-C1-VP-PLF RA-C1-7x2.PVC RA-C1-7x4HF RA-C2-S...-4 RA-C3/C2-1.5HF Figure 103: Mounting example RA-SP-HE.../C3 Connecting the power supply Table 21: Pin assignment of power plug RA-MO…/C3… (model HAN Q5/0) Terminations a section “Power bus” on .page 13 Function The mains incomer is connected directly with the built-in RFI filter.
Page 102: As-Interface ® Connection
01/08 AWB2190-1430GB Speed controller RA-SP ® ® AS-Interface connection Connecting AS-Interface and 24 V (RA-SP…/C…A) Connection through cable with M12 plugs Connection through user-assembled plug M12 Function Function ASi+ ASi+ – ASi– ASi– – 24 V ® Before establishing the connection to AS-Interface , you can ®...
Page 103: Motor Connection
01/08 AWB2190-1430GB Installation Motor connection Pole-changing three-phase motors (Dahlander pole-changing motors), rotor-fed three-phase commutator shunt motors (slipring On the RA-SP the motor feeder features a metal-encapsulated rotor) or reluctance motors, synchronous motors and servo motors socket. To meet EMC requirements, this is connected with PE and can be connected, provided they are approved for use with heat sink over a large area.
Page 104 01/08 AWB2190-1430GB Speed controller RA-SP M 3 h M 3 h 3.2 / 1.9 A 1.9 / 1.1 A / 400 / 690 ϕ ϕ 0.75 0.79 0.75 0.79 1430 50 Hz 1430 50 Hz M 3 h RA-SP2-341/-343-… RA-SP2-341/-343(230)-… Figure 105: Examples of motor connections If motors are connected without PTC thermistor or thermal switch, Warning!
Page 105 01/08 AWB2190-1430GB Installation Actuation for spring-applied brake with DC air magnet Table 22: Fuse model RA-SP2-341…/RA-SP2-343…/RA-SP2-341(230) and RA-SP2…/C1 RA-SP2…/C3A RA-SP2-343(230) contain a built-in DC air magnet actuating RA-SP2…/C2 device (see also function principle of actuation on page 113). The maximum actuating current is 8 A. Supplier/maufacturer: Wickmann Schurter...
Page 106 01/08 AWB2190-1430GB Speed controller RA-SP Screen motor cable Strip the cable’s outer sheath and pull back the screen braid. Strands B1/B2 (brake) and T1/T2 (thermistor) have a separate U1, V1, W1, PE screen braid. Expose these. B1/B2 T1/T2 Push the motor cable’s screen braid forward so as to cover the screen braids of strands B1/B2 and T1/T2 over a large area.
Page 107: Device Operation
01/08 AWB2190-1430GB Device operation Device operation Warning! Do not disconnect the motor and power plugs while they Speed control unit RA-SP is supplied ready for connection. It are live. allows the direct operation of a 0.75/1.1/2.2 kW (400 V 50 Hz) motor without parameterization or special technical knowledge.
Page 108 01/08 AWB2190-1430GB Speed controller RA-SP RA-SP-34… M 32 x 1.5 (1 Nm) 10 x 1.6 mm RA-SP…-HE D IP Figure 109: Modification of default setting for frequency, direction and parameters a Spindle potentiometer n b Direction reversal c Serial interface RS 422 (RJ45) d DIP switch a Spindle potentiometer n (a fig.
Page 109 01/08 AWB2190-1430GB Device operation b Phase reversal (a fig. 109) reversing starter, the operating direction can be reversed with the phase reversal switch (DIP switch under the front locking screw) Three-phase motors work with clockwise rotating fields (viewed without rewiring or reprogramming a page 111. from the motor shaft) when phase L1 is connected to U1, L2 to V1 and L3 to W1.
Page 110: Selector Switch
The key-switch must be in AUTO position. Selector • PC through connection cable DEX-CBL-2MO-PC (with built-in switch REV-OFF-FWD has no function in this case. RS 422/RS 232 interface converter). With the Moeller parameterization software DrivesSoft (ftp://ftp.moeller.net/ The key-switches engage in all positions.
Page 111: Description Of Functions
01/08 AWB2190-1430GB Description of functions Interlocked manual mode can prevent damage to the conveyed Description of functions material and the plant in also manual operation. If you have selected this function, limit switch I3 limits the possible Quick stop and interlocked manual mode with RA-SP-HE… forward travel and limit switch I4 limits the possible reverse travel.
Page 112: Quick Stop With Creep Speed With Ra-Sp-He
01/08 AWB2190-1430GB Speed controller RA-SP LED signal on quick stop with RA-SP-HE…: Quick stop with creep speed with RA-SP-HE… LED FWD or REV is lit when the PLC has set the associated When the input signal is applied to pin 2 (rising edge or continuous direction of rotation bit.
Page 113: Setting The Functions With Dip Switches (Ra-Sp-He
01/08 AWB2190-1430GB Setting the functions with DIP switches (RA-SP-HE…) Interlocked manual mode with creep speed with RA-SP- Setting the functions with DIP switches (RA-SP-HE…) HE… When the locking screw in the cover is undone, the electronics can When the input signal is applied to pin 2 (rising edge or continuous be configured through jumpers and DIP switches.
Page 114: Configuring External Inputs For Ra-Sp-He
01/08 AWB2190-1430GB Speed controller RA-SP ® Table 24: Diagnostic status through AS-Interface parameter channel Table 26: Setting quick stop and interlocked manual mode Pole 2 Configuration DIP pins Add-on functions, RA-SP-HE… ® Diagnostics through AS-Interface parameter channel disabled (default setting) No additional functions (default) ®...
Page 115: Activate Phase Reversal Switch (Pole 7)
01/08 AWB2190-1430GB Setting the functions with DIP switches (RA-SP-HE…) Activate phase reversal switch (pole 7) Configuring stop behaviour of RA-SP-HE… (pole 8) Pole 8 Configuration Danger! Safety risk! The jumper positions and the setting of DIP No response to external 24 V DC control voltage (default) switch pole 7 must be changed only by trained persons and only in accordance with this manual.
Page 116: Diagnose And Status Via Leds
01/08 AWB2190-1430GB Speed controller RA-SP Diagnose and status via LEDs Colour Meaning no signal flashes Signal ® ® AS-Interface Power green AS-Interface -voltage missing – applied ® ® AS-Interface Fault AS-Interface -fault no fault – Communication error, e.g. slave has no address. green Auxiliary power 24 V internal or missing...
Page 117: Controlling The Speed Control Unit
01/08 AWB2190-1430GB Diagnostics and troubleshooting Controlling the speed control unit ® The speed control unit is controlled through AS-Interface as per specification 2.1 for 31 stations: Function Signal on RA-SP Signal on RA-SP ® ® AS-Interface outputs AS-Interface inputs No controller enable Anti-clockwise "REV“...
Page 118: Auto Configuration For Servicing
The descriptions below include only those parameters that are • Overtemperature in power module applicable for use of the RA-SP in the Rapid Link system. • Overtemperature in motor (with thermistor or thermal switch The parameters can be changed only with the keypad DEX-KEY-10 only) or interruption of motor line.
Page 119: Ra-Sp And Keypad Dex-Key-10
SP. For further information about the keypad DEX-KEY-10 see Press arrow key Ú manual AWB8240-1416GB. You can download this manual as a PDF file from the Moeller Website: Go to http://www.moeller.net/ OPERATOR TYPE support: and enter the document number in the Quick Search field.
Page 120 01/08 AWB2190-1430GB Speed controller RA-SP The table below gives only those Monitor menu display functions that are used for the RA-SP. The remaining ACC1 0010.0s parameters displayed on the keypad are not used with the RA-SP. To select a function and change the current value, use the arrow Use the key to select each digit or function and the í...
Page 121 01/08 AWB2190-1430GB RA-SP and keypad DEX-KEY-10 Display text Meaning Access Change rights Jog Mode = stop mode in jogging (inching) duty STOP Jog Mode Not used with RA-SP ADJ = (Analog adjustment) online Not used with RA-SP PANEL = panel display value for DE5-KEY-R03. –...
Page 122 01/08 AWB2190-1430GB Speed controller RA-SP Fault messages on the DEX-KEY-10 For the speed control unit fault messages are indicated as group fault messages by the red LED in the motor symbol. The cause can be determined with the external keypad DEX-KEY-10. Display text Fault signal Description...
Page 123 01/08 AWB2190-1430GB RA-SP and keypad DEX-KEY-10 Function menu of DEX-KEY-10 To call up the remaining acceleration ramp functions (for example To select the Function menu, press the PRG key. Here you can the characteristic of acceleration ramp ACC LINE), select digit 1 change all parameter settings of the RA-SP.
Page 124 01/08 AWB2190-1430GB Speed controller RA-SP a Page DEX-KEY-10 Meaning Value range Fn No./indication (display code DF5) Base frequency 50 to 360 Hz F-00 F-BASE End frequency 50 to 360 Hz F-01 F-MAX Increased starting frequency 0.5 to 9.9 Hz F-02 F-MIN Motor voltage stabilization F-03...
Page 125 01/08 AWB2190-1430GB RA-SP and keypad DEX-KEY-10 a Page DEX-KEY-10 Meaning Value range Fn No./indication (display code DF5) DC braking OFF, ON DCB SW • = 00 (inactive) • = 01 (active) Startup frequency 0.5 to 10 Hz DCB F 00.5Hz Waiting time 0 to 5 s DCB WAIT...
Page 126 01/08 AWB2190-1430GB Speed controller RA-SP DEX-KEY-10 a Page Meaning Value range Fn No./indication (display code DF5) Jump width of the 3st frequency jump 0 to 10 Hz JUMP W3 00.5Hz STOP button ON, OFF F-28 STOP-SW • = 00 (active) •...
Page 127: Description Of Parameters Applicable To Ra-Sp
01/08 AWB2190-1430GB Description of parameters applicable to RA-SP DEX-KEY-10 a Page Meaning Value range Fn No./indication (display code DF5) Not used with RA-SP F-37 MONITOR Initialization F-38 INIT Software initialization Caution: INIT SEL = 01 Do not change! Note: Other settings are not permissible for RA-SP! Reserved (indication error) INIT DEBG Caution: Do not change setting!
Page 128: Automatic Voltage Regulation (Avr)
01/08 AWB2190-1430GB Speed controller RA-SP F-03 Automatic voltage regulation (AVR) The AVR function stabilizes the motor voltage if there are fluctuations on the DC bus voltage. These fluctuations are caused, for example, by: • unstable mains supplies or • DC bus voltage dips or peaks caused by short acceleration and deceleration times.
Page 129: F-04 Voltage/Frequency Characteristic And Boost
01/08 AWB2190-1430GB Description of parameters applicable to RA-SP F-04 Voltage/frequency characteristic and boost Voltage/frequency characteristic matching to load torque, e.g. square-wave characteristic for pumps and fans. Boost The boost function increases the voltage of the U/f characteristic (thereby boosting the torque) in the lower frequency range. Manual voltage boost raises the voltage in the frequency range A42 = 20 from the starting frequency (default setting: 0.5 Hz) to half the...
Page 130: Time Ramps (Acc, Dec)
01/08 AWB2190-1430GB Speed controller RA-SP F-06, F-07 time ramps (ACC, DEC) Acceleration time 1 defines the time in which the motor reaches its end frequency after a start signal is issued. Designation Adjustable in Value Function RUN mode Acceleration 0,1 to 3000 s Resolution of 0.1 s at an input of 0.1 to 999.9 10,0 time 1...
Page 131 01/08 AWB2190-1430GB Description of parameters applicable to RA-SP Designation Adjustable in Value Function RUN mode Second 0,1 to 3000 s Setting times for the second acceleration and deceleration time acceleration time 0.1 to 9999 s: resolution 0.1 s 1000 to 3000 s: resolution 1 s Second delay time Changeover from –...
Page 132: Fixed Frequencies (Spd)
01/08 AWB2190-1430GB Speed controller RA-SP F-11 Fixed frequencies (SPD) With RA-SP up to four user-definable fixed frequencies can be selected. ® Designation Fn No. Parameterization AS-Interface Manual mode F-11 Spindle potentiometer n – – – – Selector switch (HAND, FWD, alternatively: PNU F01&A20 REV) SPD1...
Page 133: F-20 Dc Braking
01/08 AWB2190-1430GB Description of parameters applicable to RA-SP F-20 DC braking Under PNU A53, enter the waiting time which is to elapse before DC braking becomes active when the set startup frequency is DC braking for decelerating the motor is activated automatically reached.
Page 134: F-32 Frequency Value Signal Fa2
01/08 AWB2190-1430GB Speed controller RA-SP F-32 Frequency value signal FA2 The digital output configured as FA2 becomes active when the frequency falls below the frequency set under PNU C42. FA2 is deactivated as soon as the actual frequency falls below the value set in PNU C42.
Page 135: Mains Failure Duration (Ips)
01/08 AWB2190-1430GB Description of parameters applicable to RA-SP F-22 Mains failure duration (IPS) Danger! In the event of a fault, this function causes an automatic restart of the RA-SP after the set delay when a Start signal ® is applied (through AS-Interface ) or if an operating direction is enabled in manual mode (selector switch).
Page 136: Electronic Motor Protection (E-Thm)
01/08 AWB2190-1430GB Speed controller RA-SP Designation Adjustable in Value Function RUN mode Restart mode – 00 = ALM The above fault messages are displayed when the associated fault occurs (restart is not activated). 01 = ZST A restart at the starting frequency after the time set under PNU b03 has elapsed.
Page 137: Calibrating Current Indication And Motor Protection
01/08 AWB2190-1430GB Calibrating current indication and motor protection If the indicated current is not the same as the known current, Calibrating current indication and motor protection adjust the indication with PNU b32 as follows: With this parameter you match the current display value (PNU If the displayed current is too low, increase the value under PNU d02) to the actual motor current.
Page 138: Current Limit (Oload)
01/08 AWB2190-1430GB Speed controller RA-SP F-24 Current limit (OLOAD) With the current limit setting, the motor current can be limited. To reduce the load current, the frequency rise ends in the acceleration PNU b22 I phase or the output frequency is reduced in the static phase, as soon as the output current exceeds the set current limit.
Page 139: Parameter Protection (S-Look)
01/08 AWB2190-1430GB Calibrating current indication and motor protection F-25 Parameter protection (S-LOOK) The four following methods of parameter protection are available (SFT = software lock): Designation Adjustable in Value Function RUN mode Software – 00 = MD0 Can not be used with RA-SP parameter 01 = MD1 Can not be used with RA-SP...
Page 140: Initialization Of Built-In Digital Inputs/Outputs (In-Tm, Out-Tm)
01/08 AWB2190-1430GB Speed controller RA-SP F-34, F-35 Initialization of built-in digital inputs/outputs Copier function with DEX-KEY-10 (IN-TM, OUT-TM) With the Copy function of keypad DEX-KEY-10, you can transfer the parameters to RA-SP units with the same rating. The data are With RA-SP, initialization is used only to check the factory retained even when the power supply is switched off.
Page 141: Copy And Read Function Example
01/08 AWB2190-1430GB Copier function with DEX-KEY-10 Copy and Read function example The parameters of RA-SP (A) are configured for the connected drive unit (application, series machine). Speed control unit RA-SP (A) with connected and configured keypad DEX-KEY-10. The table below describes the steps required to copy the parameters of RA-SP (A) to three further, identical RA-SP units (B, C and D), with the same application (drive unit): Step...
Page 142: Parameterization With Drivessoft
DEX-CBL-2M0-PC. RS232 DrivesSoft is available for download free of charge from the Moeller website: http://www.moeller.net/support. If Drives Soft you already have an older version of DrivesSoft installed on your PC, you must uninstall it before installing the new version.
Page 143 01/08 AWB2190-1430GB Parameterization with DrivesSoft The default interface language is English. To select a different language, close the device selection dialog by clicking Cancel. Then, in the View menu, select Options and in the Options dialog under Language select the desired language. Click OK to confirm your choice.
Page 144 01/08 AWB2190-1430GB Speed controller RA-SP Figure 133: Menu overview Danger! Undefined operating states. With DrivesSoft you can access all parameters of the RA-SP’s built-in frequency inverter module. Select only the specified parameters, a section “Parameterization” from page 114. The buttons have the following functions: •...
Page 145 01/08 AWB2190-1430GB Parameterization with DrivesSoft Figure 134: Example: acceleration time...
Page 146 01/08 AWB2190-1430GB...
Page 147: Appendix
01/08 AWB2190-1430GB Appendix Special technical data System Rapid Link RA-IN RA-DI RA-MO RA-SP ..0.75..1K1..2K2.. General Standards • EN 50081 • IEC/EN 60947 • EN 50081-1 • EN 50178 • EN 50082 • EN 50082-2 • IEC/EN 55011/A1 class A •...
Page 148 01/08 AWB2190-1430GB Appendix RA-IN RA-DI RA-MO RA-SP ..0.75..1K1..2K2.. Power loss – – – Motor circuit Assigned motor rating – – 0,09 to 3,0 0.37 to 0.75 to 1.1 to 0.75 ?1.1? (0.5 to 1.2) x I Setting range, motor protection –...
Page 149 01/08 AWB2190-1430GB Special technical data Flexible busbar Flexible Infeed, flexible Outgoer, flexible RA-C2-S...-4 RA-C1-7X4HF busbar busbar busbar round cable RA-C1-7X2,5 RA-C1-VM-7 RA-C1-VP-PLF junction RA-C1-PLF General Standards • IEC 60332-1 • IEC 60047-7-1 • IEC/EN 68000-2-27 • EN 61684 • DIN VDE 0295 Class 6 •...
Page 150 01/08 AWB2190-1430GB Appendix SET-M3 motor cable and motor feeder SET-M4 motor cable and motor feeder plug plug General Standards EN 61684 EN 61684 DIN VDE 0110 DIN VDE 0110 Protection type (IEC/EN 60529) IP 65 IP 65 Ambient temperature, operation °C –30 to 70 –30 to 70...
Page 151: Dimensions
01/08 AWB2190-1430GB Dimensions Dimensions System Rapid Link 50.5 74.5 Figure 135: Motor starter RA-MO o 5.5 221.5 Figure 136: Speed controller RA-SP 0.75 to 1.1 kW o 6.5 224.5 Figure 137: RA-SP speed control unit up to 2.2 kW...
Page 152 01/08 AWB2190-1430GB Appendix 50.5 74.5 Figure 138: Incoming circuit-breaker RA-DI and head station RA-IN a Inputs and outputs with RA-LO b Wider housing depth and rotary handle for RA-DI Knockout plate RA-DI: top 2 x M20/M25, bottom 2 x M20/M25 and 1 x M20 Figure 139: Lock shackle SET-M-LOCK 78.5 112.5...
Page 153 01/08 AWB2190-1430GB Dimensions 78.5 106.9 54.5 Figure 145: Terminal module RA-C1-VP-AM-2 with screw terminals for 24 V 142.5 Figure 141: Round cable junction RA-C2-S2-4 59.5 Figure 146: Terminal module RA-C1-VP-SR with screw terminals for 24 V and 400 V Figure 142: Flexible busbar junction RA-C1-VP-PLF or RA-C1-PLF for V-M20 59.5 for V-M25...
Page 154: Head Station Ra-In
01/08 AWB2190-1430GB Appendix Head station RA-IN Motor starter RA-MO (to Version 2.x) 50.5 74.5 50.5 74.5 Figure 148: Dimensions Figure 150: Dimensions RA-MO RA-DI incoming circuit-breaker Motor starter RA-MO (from Version 3.0) 50.5 74.5 50.5 109.5 Figure 149: Dimensions RA-DI Figure 151: Dimensions:RA-MO from Version 3.0...
Page 155: Speed Controller Ra-Sp
01/08 AWB2190-1430GB Dimensions Speed controller RA-SP o 5.5 221.5 Figure 152: RA-SP075 and RA-SP...1K1 o 6.5 224.5 Figure 153: RA-SP…2K2x...
Page 156: Optional Accessories
01/08 AWB2190-1430GB Appendix Optional accessories Lock shackle SET-M-LOCK The lock shackle can be fitted next to any motor starter RA-MO and speed control unit RA-SP with one or two 90° countersunk If the plant operator requires an isolating device and locking M5 screws (e.g.
Page 157: Index
01/08 AWB2190-1430GB Index Configuration, with DIP switches Acceleration time ......126 Current values (RA-MO from Version 3.0) ..80 Accessories Current values (RA-MO up to version 2.x) .
Page 158 01/08 AWB2190-1430GB Index Current values, setting Direction reversal ......105 RA-MO up to version 2.x ....61 RA-MO from Version 3.0 .
Page 159 Motor connection, example ....100 Rapid Link function modules ....19 Motor output socket, pin assignment Round cable junction .
Page 160 01/08 AWB2190-1430GB Index Parameters for RA-SP ......123 Safety devices ....... 90 PE conductor .
Page 161 01/08 AWB2190-1430GB Index UL approval ....... . . 90 Uninterrupted operation ..... . . 99 Universal RCCB .
Page 162 01/08 AWB2190-1430GB...

Moeller Rapid Link Switching And Installation System

1 System Rapid Link

2 Head Station RA-IN

3 Incoming Circuit-Breaker RA-DI

4 Motor Starter RA-MO (to Version 2.X)

5 Motor Starter RA-MO (from Version 3.0)

6 Speed Controller RA-SP

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