IST DCM 600 Instruction Manual
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IST DCM 600 Instruction Manual

Cartridge dust collectors
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International
Surface
Technologies
i s t s u r f a c e . c o m
www.istsurface.com
Cartridge dust ColleCtors
tYPe dCM 600/900/1200/1800
Warranty
safety
operation
InstructIon manual
service Parts
accessory information
registration Form
2020-09-08
T
he reference in surface TreaTmenT

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Summary of Contents for IST DCM 600

  • Page 1 International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m www.istsurface.com Cartridge dust ColleCtors tYPe dCM 600/900/1200/1800 service Parts Warranty accessory information safety registration Form operation InstructIon manual...

  • Page 2: Table Of Contents

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m table oF Contents Page NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL  .......4 INTRODUCTION - INSTALLATION  ................................5 USE AND EqUIPMENT MAINTENANCE ...
  • Page 3 International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m table oF Contents (Cont’d) Page DIAGRAMS (MOUNTING CARTRIDGES)  ..............................17 CARTRIDGE MEDIA ......................................18 PREVENTIVE MAINTENANCE SCHEDULE ............................... 19 OPTIONAL HEPA FILTER - SPECIFICATIONS LIST ..........................

  • Page 4: Notice To Purchasers And Users Of Our Products And This Informational Material

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m notiCe to PurCHasers and users oF our ProduCts and tHis inForMational Material Welcome to the istblast® family of sandblasting products. this booklet contains helpful information and acquaints you with the operation and maintenance of your equipment.

  • Page 5: Introduction - Installation

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m introduCtion The products described in this material, and the information relating to those products, is intended for knowledgeable, experienced users of abrasive blasting equipment. No representation is intended or made as to the suitability of the products described herein for any particular purpose of application.

  • Page 6: Use And Equipment Maintenance

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m Warning • « READ ALL INSTRUCTIONS » Failure to follow the SAFETY RULES identified by a BULLET ( ) symbol listed BELOW and other safety precautions may result in serious personal injury.

  • Page 7: Specifications

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m sPeCiFiCations DESCRIpTION DCM 600 DCM 900 DCM 1200 DCM 1800 Cartridge number Filtration (sqft) 1124 1124 Recycler Motor (hp)

  • Page 8: General Description

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m general desCriPtion The dust cleaning systems have cartridges, used to draw the abrasive suspended inside the cabinet or room.

  • Page 9: Installation And Start-Up (Cont'd)

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m installation and start-uP (Cont’d) Caution : before proceeding the electric power supply must be locked and tagged. Failure to comply with this, you could be seriously injured due to electric shock. eleCtriCal ConneCtions Install conduit and connect the motor according to the instructions on the motor plate and starter according to the scheme.

  • Page 10: Installation And Start-Up (End)

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m installation and start-uP (end) Connect the compressed air NOTE: For the life and efficiency, the air supply system must contain more or less 30% of moisture and must be clean and free of oil, if your air line does not correspond to these requirements, we recommend that you install an air dryer.

  • Page 11: Operation (Cont'd)

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m oPeration (Cont’d) Shutdown Let the dust vacuum particles suspended in the blast room fall down. Turn off the engine of the dust collector. Turn off lights extra.

  • Page 12: Adjustments (Cont'd)

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m adJustMents (Cont’d) Settings Process: Value displayed during operation of the fan (inches of water restriction cartridges) last output: Number of active solenoid (this value can not be changed because the system auto-detects the number of active coil connected to the card) time off: downtime between each pulse (value 10 seconds) ON Time: Time pulse valves (value 250 milliseconds)

  • Page 13: Replacement Cartridges

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m rePlaCeMent Cartridges Always wear a properly fitted and maintained and goggles when cleaning the hopper tray. Failure to properly protect yourself, you may develop serious respiratory disease and irritate your eyes.

  • Page 14: Troubleshooting

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m troublesHooting CAUTION: Turn off the dust immediately if dust escapes from the fan outlet. Make sure the cartridges are well placed and they are not damaged.

  • Page 15: Troubleshooting (Cont'd)

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m troublesHooting (Cont’d) the fan does not work The overload relay can be triggered. Reboot and check. Make sure the breaker is turned on. The engine is defective, check for continuity excessive pressure differential The valves do not pulsate properly...

  • Page 16: Drain Of Dust

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m drain oF dust Remove dust from the barrel on a regular basis. Before opening the door, make sure you have a container under the trap to collect dust.

  • Page 17: Diagrams (Mounting Cartridges)

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m diagraMs (Mounting Cartridges) Figure b : Mounting cartridges Two handles are used to fastening the Filters. The two spacers In order to assure an airtight serve for aligning the fit, the rubber joints must be...

  • Page 18: Cartridge Media

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m Cartridge Media ISTblast cartridge-type dust collectors use pleated cartridge fi lter media made of cellulose and polyester blend. Nanofi ber cartridge is also available for optional fi ltration effi...

  • Page 19: Preventive Maintenance Schedule

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m PreVentiVe MaintenanCe sCHedule oPtional : HEPA FILTER SEE SPECIFICATIONS PAGES 19 & 20 dailY MaintenanCe & Recuperation drum : Check level every day and empty if needed oPeration Cartridges: Check for alarm signal and value displayed on the control panel...

  • Page 20: Optional Hepa Filter - Specifications List

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m oPtional HePa Filter - sPeCiFiCations list CALL 1-866-4-CAMFIL GUARANTEED DCM600 to 1800 - Instruction Manual...

  • Page 21: Optional Hepa Filter - Specifications List (Cont'd)

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m oPtionnal HePa Filter - sPeCiFiCations list (Cont’d) DCM600 to 1800 - Instruction Manual...

  • Page 22: How It Works - Impellers & Mufflers

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m HoW it WorKs iMPellers & MuFFler # STOCK DESCRIpTION DCM MODEL 616313 MOTOR 1 hp 120 V 616324 MOTOR 2 hp 575 V 616325 MOTOR 2 hp 480 V...

  • Page 23: Clogging System

    . c o m Clogging sYsteM Clogging system Figure d2 Clogging system Figure d1 (DCM 1200 & 1800) (DCM 600 & 900) Figure F Figure e Electrical box DCM600 to 1800 - Instruction Manual...

  • Page 24: Parts List Fig A, D1, D2, E

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m Parts list - Fig a , d 1, d2, e Figure a STOCK DESCRIpTION STOCK DESCRIpTION 611056 pAMIC FILTER 630651 REDUCER 1’’...

  • Page 25: Parts List Fig F, Sequential Controller

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m Parts list - Figure F Figure F STOCK DESCRIpTION STOCK DESCRIpTION 616770 SEALED CONNECTOR 3/8’’ 324503 pUSH IN FITTING 324571 pOLYURTHANE TUBING 1/4’’...

  • Page 26: Sequential Controller (Specs & Installation)

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m sequential Controller dCt1000 (sPeCs) SPECIfICAtIonS - InStAllAtIon AnD oPErAtInG Thank you for purchasing the sequential controller DCT1000. You have selected a model of its kind in the field of controller that will provide years of operation with high reliability.

  • Page 27: Dimensions And Size

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m sequential Controller (sPeCs & installation) DIMEnSIonS AnD SIzE 1.0 — installing tHe dCt1000 Caution: Always install and maintain this device when the device is turned off and with a locking installed if necessary.
  • Page 28 International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m 1.0 — installing tHe dCt1000 (Cont’d) 1.1 — requirements for feeding matter The controller has a power «universal» power that connects input power of 120 V AC to 240 V AC. The input voltage must be between 85 and 270 V AC / 50 Hz or 60 No change in circuit is required when switching between these tensions.
  • Page 29 International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m 1.0 — installing tHe dCt1000 (Cont’d) NORMALLY OPEN CONTACTS MASTER CONTROLLER INPUT (MUST NOT BE CONNECTED) MASTER CONTROLLER TO ADDITIONAL ExPANSION SLAVE CHANNEL ExPANDER...
  • Page 30 International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m 1.0 — installing tHe dCt1000 (Cont’d) Warning : Do not use jumper cables telephone. They have a cross connection and can damage controllers.
  • Page 31 International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m 1.0 — dCt1000 installation (suite) 1.3.1 location The system should be located in an enclosure that meets appropriate standards of safety and electrical codes.
  • Page 32 International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m 1.0 — installing tHe dCt1000 (Cont’d) 1.3.3 — locking studs on model pressure The DCP100A DCP200A and are provided with locking studs to secure the module. In normal operation, they are not necessary since the clips are sufficient to secure the module even in a high vibration.

  • Page 33: Installing The Dct1000

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m 1.0 — installing tHe dCt1000 (Cont’d) Mode selector switch section section Stop back front Continuous demand MASTER CONTROLLER Wiring Diagram selector switch to three positions...

  • Page 34: 2.0 - Programming The Dct1000 Master Controller

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m 2.0 — PrograMMing tHe dCt1000 Master Controller we’ve made it easy to navigate the DCT1000. Menu items can be accessed simply by pressing the “SELECT” button.
  • Page 35 International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m 2.0 — PrograMMing tHe dCt1000 Master Controller (Cont’d) 2.6 • High alarm [Only available when DCP installed] The operation of the alarm system is identical to the high limit and low and high facility is only available if a pressure module is installed.

  • Page 36: 3.0 - Maintenance Support And Diagnostics

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m 3.0 — MaintenanCe suPPort and diagnostiCs 3.1 restoring Factory defaults The DCT1000 has been programmed with factory default values that meet most industry operating conditions. In the event that you want to restore all of the parameters to the original factory default values: (1) Return the master controller to the process mode.
  • Page 37 International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m 3.0 — MaintenanCe suPPort and diagnostiCs 3.5 error Codes Error codes will be displayed on the three-digit display when certain faults occur. Most of these indicators are associated with the daisy chain communication, but certain error codes pertain to single board operation also.

  • Page 38: 4.0 - Glossary Of Terms

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m 4.0 — glossarY oF terMs • run Mode: The term used when the timer board is firing the solenoids. •...

  • Page 39: Series Dcp100A/200A Pressure Modules

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m series dCP100a/200a Pressure Modules sPeCiFiCations – installation & oPerating instruCtions The DCP100A or DCP200A pressure modules are designed exclusively for use with the Dwyer DCT1000 Dust Collector Timer Controller boards for on-demand cleaning requirements.

  • Page 40: Specifications - Installation & Operating Instructions

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m series dCP100a/200a Pressure Modules(Cont’d) SPECIfICAtIonS – InStAllAtIon & oPErAtInG InStruCtIonS 1.0 — installation Caution : Prior to installing the DCP100A/200A please review the operating specifications carefully. Some operating systems, especially in pneumatic conveying applications, may see static pressure or vacuum conditions that exceed the capability of the DCP100A/200A pressure module.

  • Page 41: Series Dcp100A/200A Pressure Modules (Cont'd)

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m series dCP100a/200a Pressure Modules SPECIfICAtIonS – InStAllAtIon & oPErAtInG InStruCtIonS 2.0 - deMand Mode using a dCP100a/200a Pressure The DCT1000 system may be configured to be a self-contained on-demand control system with the installation of the DCP100A /200A pressure module.

  • Page 42: Istblast Limited Warranty

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m istblast liMited WarrantY istblast warrants all equipment led in this manual which is manufactured by ISTblast and bearing its name, to be free from defects in material and workmanship on the date of sale by an authorized ISTblast distibutor to the original purchaser for use.

  • Page 43: Istblast Warranty Registration

    International Surface Technologies he reference in surface TreaTmenT i s t s u r f a c e . c o m istblast WarrantY registration ISTblast would like to thank you for your recent purchase of our product line. please complete the card below and either mail or fax it to our office so that we may start the warranty of your product and keep you up to date on the EpA regulations by fax.

  • Page 44: Our Mission

    IST is dedicated to being an innovative and trusted supplier in the conception, fabrication and distribution of surface treatment equipment and recycling equipment. The success of our mission relies on the following core values :...

This manual is also suitable for:

Dcm 900Dcm 1200Dcm 1800

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