Paoli DPH 220 Instruction Manual

Paoli DPH 220 Instruction Manual

High pressure

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This manual contains operating instructions and maintenance schedules for the high pressure breathing air compressors. Operators
must read and understand all information inside the manual.
ATTENTION. This machine can be used only after a careful reading of this instruction manual. The machine may only
used to produce compressed air. Other use is strictly prohibited. The manufacturer and the supplier void all responsibility
for damage or injury resulting from failure to follow these instructions.
Before using the machine please put your attention to this
general information:
1. Personnel engaged to operate the machine must have read the
instruction manual before beginning work, especially the safety
notices chapter.
2. Personnel may not wear long hair loose, loose clothing or
jewellery, including rings.
3. Keep all safety and danger notices on the unit complete and in
readable condition.
4. No modifications may be made to the unit which could impair
safety without first obtaining permission from the suppliers.
The DPH 220 - DPH 460 high pressure compressors are designed
to compress air for breathing as required
fighting
applications. The max pressure is 225 bar or
330 bar depending on unit.
The compressor unit comprises the following major assemblies:
. Compressor block
. Electric or petrol/diesel engine
. Filters
. Filling assembly
The compressor block DPH 220 - DPH 460 is used to compress air in the high pressure range up to 330 bar (4500 psi). The compressor
block is of a four stage, four cylinders design. The cylinders are arranged in the 1st stage on the left, 2nd stage on the right, 3rd and
4th stage on the centre side looking from the filter side. The compressor blocks are particularly suitable for continuous operation
because of their rugged design and the corrosion resistant intermediate filter and cooler assemblies. Smooth running is a particular
feature of this DINO PAOLI SRL design. The moving parts of the driving gear are all equally balanced. This results in a vibration-free
running. The driving gear is fitted with energy saving cylinder roller bearings. The upper and lower connecting rod bearings are also
roller bearings. Crankcase, cylinders and heads are obtained from the gravity dies. Connecting rod are extracted from casting dies.
Cylinder are in cast iron inside an aluminium pipe.
motorsport@air-allied.com.au
Instruction Manual
DPH 220 - DPH 460
1. GENERAL INFORMATION:
5. Piping must be thoroughly checked (pressure and visual inspection)
by the operator at appropriate time intervals, even if no safety related
faults have been noticed..
6. Intervals stipulated or given in the instruction manual for recurring
checks/inspections must be adhered to.
7. It is absolutely essential that the workplace is appropriately
equipped for maintenance measures.
8. Work on/with the unit may only be carried out by reliable personnel.
Observe the legal minimum age permissible.
2. GENERAL FEATURES:
. Protection and anti-vibration frame
in diving and fire
. Automatic condensate drain*
. Electric control system**
. Automatic switch on/off*
. ALLUMINUM frame
(*) Optional extra according to order
3. COMPRESSOR GROUP:
Air & Allied Sales (Pacific) Pty Ltd
www.air-allied.com.au
Page 1
www.air-allied.com.au

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Summary of Contents for Paoli DPH 220

  • Page 1 3. COMPRESSOR GROUP: The compressor block DPH 220 - DPH 460 is used to compress air in the high pressure range up to 330 bar (4500 psi). The compressor block is of a four stage, four cylinders design. The cylinders are arranged in the 1st stage on the left, 2nd stage on the right, 3rd and 4th stage on the centre side looking from the filter side.
  • Page 2: Technical Data

    Instruction Manual DPH 220 - DPH 460 www.air-allied.com.au Description Intake Filter 1st stage Inter-cooler 1st stage 2nd stage Inter-cooler 2nd stage 3rd stage Inter-cooler 3rd stage 4th stage Inter-cooler 4th stage 10. Oil indicator 4. TECHNICAL DATA Compressor unit DPH 220 - DPH 460...
  • Page 3: Authorized Use

    Observe switching on and off processes and monitoring indications according to the instructions manual. - Use only DINO PAOLI SRL original parts and equipments. - Drain the valve regularly if manual drain valve. Check every 10 minutes the valve if automatic drain valve.
  • Page 4: Starting The Unit

    Instruction Manual DPH 220 - DPH 460 www.air-allied.com.au 6.2. Starting the unit: Unit with electric engine without compressor control system: The motor is switched on manually by pressing the start button. Machine does not be left alone during working. Check continuosly the right function.
  • Page 5 Instruction Manual DPH 220 - DPH 460 www.air-allied.com.au 8.2. Maintenance schedule: After first 25 operating hours Date Segnature Clean intake filter and intake filter cartridge Check Oil level ( Max. RED POINT ) Cartuccia Filtro Carboni – setaccio Check tightness of all cooler-pipes and couplings...
  • Page 6: Maintenance Work

    9.2. Type of oil : Using the correct oil is of vital importance for life and maintenance of the compressor. DINO PAOLI SRL has a particular oil studied and tested for the best operation of his machine. Depending on the application of the compressor the requirements placed on the oil are:...
  • Page 7: Filter Maintenance

    To avoid any ranger to your health or damage to your unit, change used up cartridges in good time. Never fill used up cartridges yourself. The filter material was chosen specifically by DINO PAOLI SRL for each kind of application. Never remove replacement cartridge from packaging prior to actual use otherwise highly sensitive molecular sieve will absorb water vapour from surrounding air and cartridge saturated.
  • Page 8 Instruction Manual DPH 220 - DPH 460 www.air-allied.com.au 9.11. Valves: The valve heads of the individual stages form the top part of Observe the correct sequence when fitting together again. the cylinders. The intake and pressure valves are fitted inside Check individual components for excessive wear.
  • Page 9: Spare Parts

    SPARE PARTS DPH 220 - DPH 460 www.air-allied.com.au AT001-005 Rev.01 Date 31/10/2012 CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AT001-001 Metal Cover Fan AT029-001 Cover Oil seal AT053-001 Flange Oil vapour AT002-005-NER AT030-001 Visual level plug oil AT055-001 Oil filler cap...
  • Page 10 SPARE PARTS DPH 220 - DPH 460 www.air-allied.com.au CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AT058-060 Cylinder 1st Stage AT083-010 Suction valve 2 stage HR310-002 Closure plug 1/4'' AT059-060-080 Cylinder Gasket 1st Stage AT083-020 Aspiration valve 2 stage OR012-005 O-ring AT061-005...
  • Page 11 SPARE PARTS DPH 220 - DPH 460 www.air-allied.com.au CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC014-102 Closure plug AT134-001 Aluminum tube saparator VB004-039 Screw AT113-001 Cooling tube AT135-001 Aluminum tube separator VB005-007 Screw AT114-001 Support cooling tube AT139-002 Body filter separator...
  • Page 12 SPARE PARTS DPH 220 - DPH 460 www.air-allied.com.au AT001-020 Rev.00 Date 05/09/2011 CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC009-004 Rubber foot with thread AT159-001-1023 Cover belt electric model YELLOW PA113-110 Filling hose AC009-099 Plastic washer AT188-001-3001 Frame DPH 220 PA116-001-225...

This manual is also suitable for:

Dph 460

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