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RCN SMART BASIC SMALL Handbook

Glass laminating machine
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Via Marcatutto 7
20080 Albairate (MI) - ITALIA
www.rcnengineering.it - E-mail: info@rcnengineering.it
GLASS LAMINATING MACHINE
Mod. SMART
- HANDBOOK-
INSTALLATION - USE - MAINTENANCE
RCN-050508

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Summary of Contents for RCN SMART BASIC SMALL

  • Page 1 Via Marcatutto 7 20080 Albairate (MI) - ITALIA www.rcnengineering.it - E-mail: info@rcnengineering.it GLASS LAMINATING MACHINE Mod. SMART - HANDBOOK- INSTALLATION - USE - MAINTENANCE RCN-050508...
  • Page 3 R.C.N. Engineering S.R.L. • Machine: glass laminating machine • Machine N° : 05110 • Year of construction : • Operating book no. : RCN-010704 ISSUE 01 of 01.07.2004 - Rev.00 ENCLOSED : • "CE" declaration of conformity • Electrical scheme N°. : •...

  • Page 4: Table Of Contents

    CONTENTS pag. MAIN INFORMATION Letter on delivery...............................3 1.1. Contents and operating book ......................... 4 Cooperation with the user........................5 Regulations.............................. 6 Manufacturer’s responsibilities and guarantee..................6 Technical support.............................6 MACHINE DESCRIPTION AND TECHNICAL SPECIFICATIONS Glass laminating machine ........................7 2.1.1 Technical and construction features....................7 2.1.2 Setting up –...

  • Page 5: Main Information

    1.7.4. Disposition 98/37 CE ex 89/392 CEE and subsequent amendments. • Read the instructions carefully and get your working staff informed accordingly. Wish you all a good job. • Should any doubt arise, please contact RCN immediately. 1.1 Content and operating book delivery...

  • Page 6: Cooperation With The User

    The manufacturer is responsible for the contain of this publication. Disclosure, duplication, or partial duplication, are forbidden without written consent by RCN. The original text of this publication, written in Italian language, is the only reference in matter of decision in case of disagreement or interpretation related to any translation into the EC languages.

  • Page 7: Regulations

    This handbook reflects the state of the machine in the right moment the machine is introduced on the market. Any modifications, adjusting, improvements, etc. made in the future by RCN S.R.L do not oblige the latter to apply to the former orders, nor the machine could be considered lacking and/or unsuitable in...

  • Page 8: Technical Support

    1.5 Technical support For assistance or technical help ask the manufacturer at the following address, always indicating machine Model and Number: R.C.N. Enginering S.R.L. Via Marcatutto, 7 – 20080 ALBAIRATE (MI) - Italia Tel. +39 02 94602434 – Fax +39 02 94602244 www.rcnengineering.it - E-mail: info@rcnengineering.it 2.
  • Page 9 Note: though keeping features and setting up unchanged, machines can be manufactured with different dimensional features and productive potentialities . Refer to a possible enclosed added documentation. In picture 2-1 the main machine components are shown together with a list of words the operator has to know for a safe and lasting use of the machines.
  • Page 10 7. Opening pin supports 8. Vaccum pum 10. Vacuum bag 11. Vacuum valve 12. Metal strip to fix vacuum bag 13. Fixing Clamps Fig. 2-1 1. Structure 2. Supports and kiln level...
  • Page 11 3. Electrical box 4. Keybord 5. Upper side 6. Extractible shelf 7. Opening pin supports 8. Vaccum pump 10. Vacuum bag 11. Vacuum valve 12. Metal strip to fix vacuum bag 13. Fixing Clamps 14. Closing door and extractible shelf support Fig.

  • Page 12: Expected Use - Appropriated Use

    1. Structure 2. Supports and kiln level 3. Electrical box 4. Keybord 5. Upper side 8. Extractible shelf 9. Opening pin supports 8. Vaccum pump 10. Vacuum bag 11. Vacuum valve 12. Metal strip to fix vacuum bag 13. Fixing Clamps 14.

  • Page 13: Electrical Supply

    2.2.2 Electrical Supply The machine is set for the following: • Electrical voltage: alternating with 400 V +/- 10% - 50Hz. mono-phase tension, according to IEC 38-1 2.2.3 Identification plaque – Mark Accordance All the entire parts of the machine are in accordance with the Dispositions, and the CE mark give evidence to the conformity.
  • Page 14 Detail ‘A’ Detail ‘B’...

  • Page 15: Light

    Fig. 2-2 2.2.5 Light The machine has not light system. The light where the machine operates has to be such to avoid shadows (roughly 300-600 lux) and guarantee the maximum safety conditions. In case of maintenance or operations in scarcely lightened place, the use of portable lights is compulsory to avoid shadows reducing or prevent visibility in the working area or thereabout.

  • Page 16: Expected Use

    2.3 Expected use Refer to the specific paragraphs 'Machine use'. A different and sole use is allowed if only enclosed to this book as instructions The main technical manufacturing features of the machine are written in paragraph. 2.1.1 2.2.8 Limits of use, conditions of running - Durability The machines have been studied for a continuous use.

  • Page 17: Qualified Staff

    3.2.1. Qualified staff -Operator working on the machine: The operator must follows all the information he had got to obtain the maximum safety for himself and for other people. He must observe the instructions given in this book for the executions of all the operations. Common operations expected: - use of the machine in normal functioning and in starting up after a stop;...
  • Page 18 4.1 Despatch and packaging Transport, when not differently specified, is to be made by truck with canvas to protect machine from weather agents until destination. The machine transport or of some of its parts or components has to be made by qualified carriers able to guarantee adequate moving of the items transported.

  • Page 19: Unpacking

    4.2.1 Unpack Free the machine from any package. -For every material used in packaging, the client has to arrange for wasting according the law of his country. -Do not waste the package into the environment 4.3 Place of installation To allow a regular and correct installation of the machine, the client has to follow the instructions listed here under: •...

  • Page 20: Machine Control

    The supply must have an automatic device for release with an differential magneto-thermal switcher and earth connection to guarantee the respect of the regulations applied in the country machine is going to be installed. We strongly advise the use of a differential switcher having limit of effect at 0,03A. The connection of the machine to the electrical supply, to be effected by a qualified specialists, has to be made directly to the clamps of the main switcher by means of the cable glands of the machine electrical panel.
  • Page 21 Fig. 4-1 3.4.5 MULTI-FUNCTION SIGNAL -Yellow led: cycle finished -Green led: 1. Lightining: vacuum pump working. 2. Fixed: cycle in progress -Red led : Lightning: alarm occuring CONSOLE OF FUNCTIONS (A) 6. DISPLAY Shows pages and menu for setting, data control and starts 7.

  • Page 22: Machine Use 5.1 In Service

    5. FUNCTIONING AND USE 5.1 Machine functions 5.1.1 Expected use – Intended use See paragraph no. 2.1. 5.1.2 Materials and products suitable for lamination See paragraph no. 2.1 and possible enclosed technical specifications 5.2 Preparation for starting up Reading this book and its enclosed, if any, is compulsory before starting any operations The good proceed of the machine and its performances are strictly related to the careful applications of the here written instructions Read this book and/or paragraphs carefully and several times.
  • Page 23 8a) STARTING CYCLE……..start and the stop of a selected cycle 8b) PAGE IN WHICH THE CYCLE CAN BE VISUALIZED 8c) PAGE OF THE RECIPES 8d) PAGE OF THE ALARMS 8e) ALARMS STOP...... allows the stop of acoustic signal 8f) START OF THE VACUUM PUMP ........ATTENTION: ALL THE BUTTONS ASSUME DIFFERENT FUNCTIONS ACCORDING TO THE PAGE THEY ARE RELATED TO.
  • Page 24 8a) SAVE………....to save a new recipe 8b) OPEN… …......allows to open a new memorized recipe 6c) CANCEL......allows to cancel a new recipe 6d) MAIN …......to go back to the MAIN page a) press button (8c) to select the recipe and use arrows to direct your choice (11) b) press button (10) to confirm a) It is possible to create a “new”...
  • Page 25 c) Press the button ( 8b ) to see the cycle in progress. Page cycle 1. d) Press the button ( 8d ) to see the other steps. Page cycle 2.
  • Page 26 e) Press the button ( 8d ) to go back to page cycle 1. Press the button ( 8f ) to go back to the main page. g) Press the button ( 8b ) to go back to the page of the graphs. Page: graphs of the upper detector.
  • Page 27 k) Press the button ( 8d ) to go back to the previous page. Press the button( 8e ) to go to the Main page. Main page. m) Press the ( 8b ) to go to the page of the cycle. Page: cycle 1.
  • Page 28 n) Press the button ( 8c ) to go to the “pid” page. o) Press the button ( 8d ) to go to the previous page.
  • Page 29 p) Press the button ( 8b ) to go to the page to select the language. q) Press the button ( 8b ) to change the languege, English, Italian, Spanish. Press the button ( 8c ) to modify panel brightness. Follow the instructions on the panel. s) Press the button ( 8f ) to go to the main page.
  • Page 30 u) Press the button ( 8d ) to go to the main page. Main page. v) Press the button ( 8d ) to go the page of the alarms.
  • Page 31 Page alarms. w) An alarm occuring the red led no. 5, fig. 4.1 starts lightining and the display shows the type of the alarm. Press the button (8b) to stop the signal, press the button (8c) to confirm. The ( $ ) symbol on the display: alarm stopped. The ( - ) symbol on the display: alarm still in progress Press the button ( 8d ) to visualize date and time of the event.
  • Page 32 5.4. Using the machine 5.4.1. Expected use - Criteria and caution in using The correct use of the machine allows for a best performance in full safety conditions. These features are granted only on the following the instructions: ALWAYS, follow the instructions written in this book and verify the machine and its components are intact before starting up.
  • Page 33 5.4.2. Alarms and machine stop Alarm without machine stop: Red signal (fixed) + acoustic signal (siren), alarm displayed: -ENGINE PUMP VACUUM...................check on thermal protection -LOWER HEATING ELEMENTS (UNDER THE SHELF)........check on thermal protection -VACUUM PUMP ..............check on the detector, ‘minimum vacuum level’ -UPPER HEATING ELEMENTS (TOP) ..............

  • Page 34: Unsuitable For

    -Press the button ( 8b ) to stop the acoustic signal ( 5 ) Fig.4.1. -Press the button ( 8c ) to confirm the alarm and restore the controller. -If the alarm won’t be recognize and cancelled, (alarm persisting) press again in order (8b), (8c) and then (9). 5.5.

  • Page 35: To Unable Machine

    The following actions, that can arise in wrong using of the machine, are those more rationally expected and are absolutely forbidden: NEVER use machine in not suitable environment conditions. NEVER use machine with temporary or not suitable electrical connections or with not insulated cables. NEVER allow the use of the machine to a non qualified staff NEVER allow the use of the machine to a no psycho-physical reliable staff.

  • Page 36: Safety Measures

    6.1.1 Safety measures The staff entrusted for maintenance has to be well trained, have read the machine book and know the anti-accident regulations. Not authorized persons have to keep out from the operating area. ATTENTION: Every maintenance has to be effected unabling and disconnecting the machine and after the components have cooled down.
  • Page 37 7.1 Emergency instructions In case of fire, only use a carbon dioxide (CO2) fire-extinguisher. DO NOT USE WATER! 7.2 Instructions for dismantling and wasting Should the machine or one of its components be broken or have finished their expected life, they have not be used or repaired, proceed in wasting.
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This manual is also suitable for:

Smart basic mediumSmart basic large05110

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