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Model 292
Hydraulic Power Pump
Operating, Maintenance, Safety
and Parts Manual
09/2019
Read and understand this material before operating or
servicing the Hydraulic Pump. Failure to understand
how to safely operate and service this unit may result
in serious injury or death.
This manual is free of charge. All personnel who operate the Hydraulic Pump should have a copy of
this manual and read and understand its contents. To request a copy of this manual, call or write to the
address below or visit our website. All information, specifications and product designs may change due
to design improvements or updates and are subject to change without notice. Current Tools does not
assume any liability for damages resulting from misuse or incorrect application of its products.
CURRENT TOOLS • P. O. BOX 17026 GREENVILLE, SC 29606
800.230.5421 or 864-721-4230 • FAX 864-721-4232
www.currenttools.com
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Table of Contents
Summary of Contents for Current Tools 292
- Page 1 All information, specifications and product designs may change due to design improvements or updates and are subject to change without notice. Current Tools does not assume any liability for damages resulting from misuse or incorrect application of its products.
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Page 2: Table Of Contents
TABLE OF CONTENTS Safety Alerts ..................3 Important Safety Information ............4 Specifications ..................5 Grounding Instructions ..............6 Operating Instructions ..............7 Electrical System Diagram .............. 8 Maintenance ................9-11 Exploded View and Parts List ..........12-14 Troubleshooting ................15... -
Page 3: Safety Alerts
SAFETY ALERTS Safety Alert Symbol THIS SAFETY SYMBOL is used to call your attention to instructions that concern your personal safety. It means: ATTENTION! BE AWARE! THIS IS AN IMPORTANT SAFETY INSTRUCTION! Read, understand, and follow these safety instructions. Failure to follow these safety instructions may result in injury or death. -
Page 4: Important Safety Information
RETAIN SAFETY INFORMATION This manual should be read and understood by all personnel who operate or service this Hydraulic Pump. Failure to understand how to safely operate and service this unit could result in serious injury or death. This unit should only be operated and serviced by qualified personnel. -
Page 5: Specifications
SPECIFICATIONS – 77 SERIES ELECTRIC BENDER SPECIFICATIONS The Current Tools Model #292 Hydraulic Power Pump is designed to be used with single acting hydraulic cylinders rated for 10,000 P.S.I. length 15 1/2" width 11 1/2" height 18" weight 89 lbs. — empty 106 lbs. -
Page 6: Grounding Instructions
GROUNDING INSTRUCTIONS WARNING ELECTRIC SHOCK HAZARD! Only connect the hydraulic pump to a 20 AMP GFCI protected circuit. DO NOT modify the plug which is provided with the unit. Failure to follow these warnings can result in serious injury or death. RECEPTACLE PLUG Figure 9a... -
Page 7: Operating Instructions
OPERATING INSTRUCTIONS Read and understand the operating and safety manual for this pump prior to use. DANGER NEVER operate the pump in an explosive atmosphere. DANGER NEVER operate the pump in wet or damp locations. DANGER DO NOT expose to rain. WARNING DANGER WARNING... -
Page 8: Electrical System Diagram
ELECTRICAL SYSTEM DIAGRAM... -
Page 9: Maintenance
MAINTENANCE WARN WARNING Unplug the hydraulic pump prior to performing any service on the pump. IMPORTANT Prior to performing service on the pump, the system must be depressurized. To depressurize, first unplug the power cord. Then, rotate the pump valve lever to the open position and allow the hydraulic cylinder to fully retract. - Page 10 MAINTENANCE — CONTINUED WARN ADDING HYDRAULIC OIL: * Use only an AW32 or equivalent hydraulic oil. DO NOT use brake fluid. 1) Unplug the power cord. 2) Rotate the pump valve lever to the open position and allow all oil in the system to flow into the reservoir.
- Page 11 MAINTENANCE — CONTINUED WARN 5) Operate the pump to advance the cylinder, stopping the pump once the cylinder has traveled 3/4 of its full stroke. DO NOT overextend the cylinder. 6) Rotate the pump valve lever to the open position. This will force air in the system to move through the pump reservoir and out of the vented fill plug.
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Page 12: Exploded View And Parts List
SINGLE SPEED RESERVOIR 2220555 BHCS 10-24 × 1.0 X-9505 KEY 3/16 SQ × 1 1/4 LG BP1008 VALVE GASKET 2220600 SHCS 3/8–16 × 2 292-001 MOTOR – HYD. PUMP X12-158 VALVE LEVER ASSEMBLY BP1044 CONNECTOR X-7878-10 BACK-UP RINGS X-6477-57 O-RING .504 × .364 × .06 70D... - Page 13 EXPLODED VIEW AND PARTS LIST WARN...
- Page 14 EXPLODED VIEW AND PARTS LIST WARN ITEM # PART # DESCRIPTION QTY. 292-110 COVER – MOTOR 99-98 TRANSFORMER 99-99 SOLID STATE RELAY 292-006 SPACER 77-061 SCREW – PAN HEAD SLOT (6–32 × 3/8) 77-053 SCREW – PAN HEAD SLOT (8–32 × 3/8) 77-036A NUT –...
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Page 15: Troubleshooting
TROUBLESHOOTING WARN WARNING ALWAYS disconnect power supply before removing any guards or covers and before servicing this pump. Failure to do so many result in serious injury or death. Problem Cause Cure No power being supplied to Check voltage at power motor supply Voltage supplied to motor is...
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