Summary of Contents for Cleveland Steel Tool Porta-Punch
- Page 1 Porta-Punch Manual 474 E. 105th Street Cleveland, OH 44108-1378 (216) 681-7400 • Fax (216) 681-7009 www.clevelandsteeltool.com • E-mail: sales@clevelandsteeltool.com 800-446-4402...
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Page 2: Table Of Contents
TABLE OF CONTENTS Page General Information ............................1 Porta-Punch Warranty ............................ 2 Safety Precautions Punching Unit ..............................3 Hydraulic Hoses ............................. 3 The Porta Punch Exploded View Drawing ..........................4 ..............................4 Punches and Dies ............................5 Punch and Die Installation ..........................5 Troubleshooting .............................. -
Page 3: General Information
Read and carefully follow these instructions before installation and For further information, please contact your Cleveland Steel Tool use of this equipment. Most problems representative. and personal injuries can be avoided 800-446-4402... -
Page 4: Porta-Punch Warranty
PORTA-PUNCH WARRANTY The Cleveland Steel Tool Company will, within one (1) year of date of purchase, replace or repair F.O.B. the factory, any goods, which are defective in materials and workmanship provided that the buyer returns the defective goods, freight prepaid, to the seller, which shall be the buyer’s sole and exclusive remedy for the defective goods. -
Page 5: Safety Precautions
Warning! • Read, understand and follow the operating instructions before using the equipment. • Failure to observe all warnings and instructions may result in personal injury or property damage. • It is the responsibility of the user to set up and use the machine and tooling in accor- dance with local and national OSHA laws and ANSI B11.5 safety standards. -
Page 6: Exploded View Drawing
ANGLE BRACKET TYPE PARTS BREAKDOWN 2 Screw (M10x25) 250495 1 Handle 250494 13 Keyscrew 250522 14 Stripper 250508 3 Lockwasher (M10) 250496 15 Stopper Nut 250509 4 Spacer 250497 16 Punch 5 Threaded End Cap 250498 17 O-Ring 250510 6 Sealed End Cap 250499 18 Locking Collar 250511 19 Cotter Pin 250513... -
Page 7: Punches And Dies
PUNCHES AND DIES The Cleveland Steel Tool Company maintains an inventory of replacement punches and dies for The Porta Punch. The following round punch sizes and corresponding dies are available for immediate shipment: 5/16" 3/8" 7/16" 1/2" 17/32" 9/16" 5/8"... -
Page 8: Troubleshooting
PORTA-PUNCH TROUBLESHOOTING Problem Cause Solution Ram will not advance. Bad hose connections Check hose connections Material hardness Tool rated for 65,000 psi tensil strength. Harder material requires more tonnage. Power source Unit operates with 10,000 psi power source. Lower psi re- duces tonnage. -
Page 9: Warranty
326 N. County Rd. 400 East Valparaiso, IN 46383 If any pump product or part sold by Cleveland Steel Tool Co. is found to be defec- tive by CST/ValPower Hydraulics, CST/ValPower Hydraulics, at its option, will either repair of replace the defective part or product and return via ground transportation, freight prepaid. -
Page 10: Safety Precautions
ATTENTION: Inspect pump upon arrival. Make sure that there is no apparent damage due to handling during shipment. Cleveland Steel Tool Co. is not responsible for dam- aged caused by shipper. Report damage to shipper immediately. Read and follow instructions carefully. Many problems are the result of improper installation and use. - Page 11 PUMP SAFETY PRECAUTIONS Hose Precautions • to their products. Never paint hose couplers. Improper care of in personal injury. Pump Precautions • Do not exceed the hydraulic pressure rating noted on the name plate attached on the pump. Do not tamper with the internal high pressure relief valve as higher pressures beyond rated capacities could result in personal injury.
- Page 12 PUMP SAFETY PRECAUTIONS Electrical Supply Precautions • Do not use an ungrounded (two-prong) extension cord, and never run the motor on an extension cord longer than 25 feet. • Replace any cords that have exposed wiring or show damage. Electrical shock may cause personal injury.
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Page 13: Troubleshooting
PUMP TROUBLESHOOTING WARNING: To help avoid possible personal injury disconnect the power supply before performing repairs or maintenance. Maintain Hydraulic Oil • Check hydraulic oil level every 24 hours of operation or on a daily basis. Add ISO 46 or equivalent if necessary. Oil level should be 1-1.5 inches below cover plate or visible in sight glass with the tools fully retracted and drained back to tank. -
Page 14: Exploded View Drawings
ELECTRIC HYDRAULIC PUMP CST-.75HP/DC Pump Assembly (104006) ITEM PART NUMBER DESCRIPTION 103991 Lifting Handle 104023 3/4 HP PMDC Motor 103896 Electrical Box Subassembly SKC2143 1/4-20 X 1/2 SHCS 92979A110 1/4-20 X 1/2 Flanged HHS 101340 1/4-20 X 2 1/4 Serrated Flanged HHS 101377 3/8-18 NPTF Hex Socket Pipe Plug 101584... - Page 15 ELECTRIC HYDRAULIC PUMP...
- Page 16 PUMP SCHEMATIC...
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