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3D Histech TMA MASTER Service Manual
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3D Histech TMA MASTER Service Manual

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TMA MASTER
Spare Parts Replacement Procedures
Service Manual
TMA-SPRP-SM-EN Rev1
June 7, 2012

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Summary of Contents for 3D Histech TMA MASTER

  • Page 1 TMA MASTER Spare Parts Replacement Procedures Service Manual TMA-SPRP-SM-EN Rev1 June 7, 2012...
  • Page 2 Removing the cover of TMA MASTER - Open the cover lid (1) - Turn screws (2) so that the slits of the heads are horizontal. - Remove shield window (3).
  • Page 3 - Remove hexagon socket head cap screws (4) -M3x10- located at the bottom plate of TMA MASTER. - Lift the cover (5) off and place aside.
  • Page 4 Change spare parts Stepper motors Replacing the wagon stepper motor TMA X motor with spindle HP-TMA-MOT-100000 - Turn off the power supply and disconnect cables. - Pull off X (wagon) motor connector. - Remove the X motor.
  • Page 5 - Remove screws (1) -M2x10- securing the nut of the threaded spindle of the sled motor. - Unscrew M3x12 screws (2) fixing the stepper motor to the console.
  • Page 6 - Pull the motor (3) to the right. Replacing the motor Motort is delivered with a nut, that should not be rotated or removed as it is positioned so to make its mounting easier (not in Home2).
  • Page 7 Mount the X motor - Push the motor (3) to the left. - Check the screw spindle end fits in the screw spindle holder (X bumper)
  • Page 8 - Attach screws (1) -M2x10- securing the nut to the threaded spindle of the sled motor. - Attach M3x12 screws (2) fixing the stepper motor to the console. - Reconnect connectors, then the TMA to the PC and the power supply unit. Necessary adjustments after the replacement of the unit - Follow steps of „X outer bearing adjustment”...
  • Page 9 Replacing the tray stepper motor TMA Y motor with spindle HP-TMA-MOT-200000 - Turn off the power supply and disconnect cables. - Pull off Y (tray) motor connector.
  • Page 10 - Remove the Y bumper (2) - Remove the two hexagon socket head cap screws (2) -M2x12- securing the bumper of the threaded spindle on the tray motor. - Remove the bumper (2)
  • Page 11 - Remove the Y motor nut from the tray - Turn the spindle nut with your hand until the tray and the Y nut are positioned above the service holes. - Remove hexagon socket head cap screws (3) -M2x14- by reaching through the service holes on the base plate.
  • Page 12 -Remove the Y stepper motor unit Remove hexagon socket head cap screws (6) -M3x8- securing the motor.
  • Page 13 - Pull the stepper motor unit (7) backwards to remove it from its position.
  • Page 14 Mounting the replacement motor Motor is delivered with a nut, that should not be rotated or removed as it is positioned right above the service hole, so to make its mounting easier (not in Home2). - Insert the Y stepper motor unit - Push the stepper motor unit (7) forward to mount it to its position.
  • Page 15 - Insert hexagon socket head cap screws (6) -M3x8- securing the motor.
  • Page 16 Secure the Y nut to the tray 3 Insert hexagon socket head cap screws (3) -M2x14- by reaching through the service holes on the base plate. (The tray is lifted on the illustration only for visualization purposes, please do not lift it!) - Reconnect cables - Reconnect TMA with the PC and then with the power supply unit Necessary adjustments after the replacement of the unit...
  • Page 17 Replacing the Zn (puncher) stepper motor TMA Zn motor with spindle HP-TMA-MOT-300000 - Turn off the power supply, and disconnect cables - Pull off Zn (puncher) motor connector...
  • Page 18 - Remove the Zp motor 1. Remove screws (1) -M2x12- from the nut on the spindle of the puncher motor. 2. Remove screws (2) -M3x10- securing the motor to the console.
  • Page 19 - Pull the stepper motor (3) upwards to detach it from the console.
  • Page 20 Mounting the replacement motor Motor is delivered with a nut, that should not be rotated or removed as it is positioned right above the service hole, so to make its mounting easier (in Home2). Mounting the Zn motor Push the stepper motor (3) downward to attach it to the console.
  • Page 21 - Insert screws (1) -M2x12- from the nut on the spindle of the puncher motor. - Insert screws (2) -M3x10- securing the motor to the console.
  • Page 22 - Reconnect cables - Reconnect TMA with PC and then with the power supply unit Necessary adjustments after the replacement of the unit - Follow steps of „Needle motor physical limits” - Follow steps of „30gauge touch level” - Follow steps of „Drill adjustments” - Follow steps of „Punch and insert adjustments”...
  • Page 23 Replacing the Zp (piston) stepper motor TMA Zp motor with spindle HP-TMA-MOT-400000 - Turn off the power supply unit and disconnect cables - Pull of Zp (piston) motor connector...
  • Page 24 - Remove the Zp motor - Remove screws (1) -M2x10- from the nut on the spindle of the puncher motor. - Remove screws (2) -M3x10- securing the motor to the console.
  • Page 25 - Pull the stepper motor (3) upwards to detach it from the console.
  • Page 26 Mounting of the replacement motor Motor is delivered with a nut, that should not be rotated or removed as it is positioned right above the service hole, so to make its mounting easier (in Home2). Mount the Zn motor Push the stepper motor (3) downward to attach it to the console.
  • Page 27 - Insert screws (1) -M2x12- to secure the spindle of the puncher motor. - Insert screws (2) -M3x10- securing the motor to the console. - Reconnect cables - Reconnect TMA with PC and then with the power supply unit...
  • Page 28 Necessary adjustments after the replacement of the unit - Follow steps of „Piston motor physical limits” - Follow steps of „80mm gauge touch level” - Follow steps of „Drill adjustments” - Follow steps of „Punch and insert adjustments” - Follow steps of “Trashbin adjustments”...

  • Page 29: Camera Unit

    Other main units Camera unit TMA Camera Unit HP-TMA-CAM-010000 Replacing the Camera unit - Turn off the power supply unit and disconnect cables - Pull of FireWire cable of the camera and the connector of the DCC electronics unit...
  • Page 30 - Remove the DCC electronics unit - Remove screws (1) -M3x8- securing the console for the electronics unit of the DC motor.
  • Page 31 - Remove the console and the DC electronics unit (2) by lifting them upwards.
  • Page 32 - Remove the camera - Remove hex-head screw (4) for the camera unit from the back of the unit.
  • Page 33 Mounting the replacement camera unit The camera unit includes the objective, the barcode reader lens and its actuator. Take care of the optics and the actuator spring. - Mounting the camera - Insert the hex-head screw (4) for the camera unit from the back of the unit.
  • Page 34 - Mounting the DCC electronics unit - Insert the console and the DC electronics unit (2) by pushing them downwards.
  • Page 35 - Insert screws (1) -M3x8- securing the console for the electronics unit of the DC motor. - Reconnect cables - Reconnect TMA with PC and then with the power supply unit...
  • Page 36 Necessary adjustments after the replacement of the unit - Follow the steps of „Optical adjustments and corrections”...
  • Page 37 DC motor TMA DC motor assy HP-TMA-MOT-500000 Replacing the DC motor - Turn off the power supply unit and disconnect cables - Pull off DC motor connector...
  • Page 38 - Remove the DC motor - Remove screws (1) -M2x12- from the nut on the spindle of the puncher motor. - Remove screws (2) -M3x8- securing the console for the DC motor.
  • Page 39 - Remove the DC motor (3) together with its console by moving it to the left.
  • Page 40 Removing the DC motor from the DC motor console - Remove screws (4) -M2x5- fixing the bottom of the DC motor to the console. - Remove screws (5) -M2x14- from the connector.
  • Page 41 Mounting the replacement motor The motor is delivered together with its connector. Make sure not to damage the connector or the cable. Mounting the DC motor to the DC motor console - Insert screws (4) -M2x5- fixing the bottom of the DC motor to the console. - Insert screws (5) -M2x14- to secure the connector.
  • Page 42 - Mount the DC motor (3) together with its console by moving it to the right.
  • Page 43 - Mounting the DC motor - Insert screws (1) -M2x12- to secure the nut on the spindle of the puncher motor. - Insert screws (2) -M3x8- securing the console for the DC motor.
  • Page 44 - Adjust the perpendicular of the DC motor console and the tray Use a right angle tool - Reconnect cables - Reconnect TMA with PC and then with the power supply unit Necessary adjustments after the replacement of the unit - Follow steps of „30mm gauge touch level”...

  • Page 45: Electronics Boards

    Electronics boards Main (USB) electronics TMA Main electonics assy HP-TMA-FRA-US0100 Replacing the Main USB electronics - Turn off the power supply unit and disconnect cables - Disconnect DCC electronics connector...
  • Page 46 - Remove the Main (USB) electronics - Unscrew all the four M3x6 screws (1) fastening the Main Electronics Module to the center plate. - Detach the Main Electronics Module (2) from the center plate.
  • Page 47 - Remove then reattach cables - Reconnect cables - Reconnect TMA with PC and then with the power supply unit Necessary adjustments after the replacement of the unit - It is not necessary to modify any of the settings...
  • Page 48 DCC electronics TMA DCC electonics assy HP-TMA-FRA-US0000 Replacing DCC electronics - Turn off the power supply unit and disconnect cables - Disconnect DCC elektronics connector...
  • Page 49 - Remove the DCC electronics - Remove screws (1) -M3x8- securing the console for the electronics unit of the DC motor.
  • Page 50 - Remove the console and the DC electronics unit (2) by lifting them upwards.
  • Page 51 - Unscrew the screws (3) -M3x8- fixing the DC electronics unit to the console. - Reconnect cables - Reconnect TMA with PC and then with the power supply unit Necessary adjustments after the replacement of the unit - It is not necessary to modify any of the settings...
  • Page 52 Spare parts and gauges list for order Spare Parts List TMA Y motor with spindle HP-TMA-MOT-200000 TMA Main electonics assy HP-TMA-FRA-US0100 TMA X motor with spindle HP-TMA-MOT-100000 TMA Zn motor with spindle HP-TMA-MOT-300000 TMA Zp motor with spindle HP-TMA-MOT-400000 TMA DC motor assy HP-TMA-MOT-500000 TMA DCC electonics assy HP-TMA-FRA-US0000...
  • Page 53 TMA Puncher set 1.0 mm (3 pcs.) HP-TMA-PCH-101000 TMA Puncher set 1.5 mm (3 pcs.) HP-TMA-PCH-101500 TMA Puncher set 2.0 mm (3 pcs.) HP-TMA-PCH-102000 TMA Master Full puncher set 3 x 0,6-1-1,5-2 HP-TMA-PCH-900000 TMA Sliver tray HP-TMA-SLT-100000 TMA Master window opener tool HP-TMA-WOT-100000...