Summary of Contents for Puregas P05860-GLTG
- Page 1 OPERATING INSTRUCTIONS AND PARTS LIST FOR P05860-GLTG Nitrogen Bottle Replacement Units Made in USA P011641 Rev –C-...
- Page 2 This instruction manual is for the benefit of our customers. It is intended to provide the basic information that will enable our customers to install, maintain and service PUREGAS air dryers economically, capably, and with minimum delay. Careful observation of the instructions and maintenance procedures will ensure maximum life and efficiency of the unit.
- Page 3 This warranty shall not apply to any air dryer which shall have been repaired or altered in any way by anyone other than Puregas so as to affect, in our judgment, its proper functioning or reliability, neither will it apply to a dryer which has been subject to misuse, negligence or accident.
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Page 4: Table Of Contents
PUREGAS INSTRUCTION MANUAL MODEL P05860-GLTG TABLE OF CONTENTS SECTION 1 -GENERAL .....................1 SECTION 2 - INSPECTION AND INSTALLATION..........2 2.1 Initial Inspection ................... 2 2.2 Installation ..................... 2 2.3 Electrical Requirements ............... 2 SECTION 3 - PRINCIPLES OF OPERATION ............3 3.1 Air System ..................... 3 3.2 Air Compressor.................. -
Page 5: Section 1 -General
(NBRM). The P05860-GLTG are self-contained, assembled and tested units, designed to effectively replace the nitrogen bottle for dry air buffering and pneumatic tool applications. The P05860-GLTG models can be installed in a nitrogen bottle rack in a truck. The ratings, characteristics and features for the Nitrogen Bottle Replacement Module are specified below. -
Page 6: Section 2 - Inspection And Installation
SECTION 2 - INSPECTION AND INSTALLATION 2.1 Initial Inspection Before installing unit, carefully inspect for shipping damage. NOTE: Shipping damage must be brought to the immediate attention of the carrier. 2.2 Installation The module must be installed inside the vehicle compartment to prevent weather damage. The optimum operating temperature range is between 40 to 95 F. -
Page 7: Section 3 - Principles Of Operation
SECTION 3 - PRINCIPLES OF OPERATION 3.1 Air System The air flows from the air compressor to the storage tank and then to the air buffering dryer. Drying steps involved are summarized as follows: 3.2 Air Compressor Ambient air is drawn through the intake filters of the air compressor and is compressed to approximately 80-110 PSIG in the storage tank. -
Page 8: Section 4 - General Maintenance
The Nitrogen Bottle Replacement Module requires minimal maintenance. The following paragraphs provide procedures for routine maintenance of various parts. If further assistance is required, contact, Puregas Technical Service Department at 1-800-521-5351 or (303) 427-3700. CAUTION!!! Release all tank pressure using either the drain valve or the Tank relief valve prior to servicing any components. -
Page 9: Air Compressor Safety Valve
4.2 Air Compressor Safety Valve The air compressor safety valve, located on the head of the air compressor, is factory preset to prevent the air compressor from delivering air over 115 PSIG(+/- 2 PSIG). Check for proper operation. If adjustment is required, use the following procedure while the compressor is operating. -
Page 10: Air Compressor Troublshooting Chart
Air Compressor Troublshooting Chart COMPLAINT Overheating Excessive Won't Start REASON Noise Under Load Pressure Excessive worn piston rings piston hitting worn rider rings cylinder dirty valves bent valves blown head air blowing out gasket intake filter dirty filters low voltage cylinder mis- piston hitting piston hitting... -
Page 11: Air Compressor Maintenance
4.5 Air Compressor Maintenance The P07102 maintenance kit contains parts necessary for scheduled routine maintenance on the nitrogen bottle replacement module when operated under normal conditions. Refer to Figure 6. The contents of the maintenance kit are as follows: Part Number Description QTY/Kit P3861... -
Page 12: Air Compressor Disassembly
4.6 Air Compressor Disassembly Remove or loosen the four screws which secure the fan shroud to the motor and slide the shroud off. Remove the four cylinder head bolts and separate them from the cylinder bolts. Remove the air manifold tube and the cylinder head with the valve components. -
Page 13: Air Compressor Assembly (Continued)
1.67 lbs. of silica gel. 4.9 Recommended Spare Parts List Quantities listed are recommended spare parts for one or more nitrogen bottle replacement units. Refer to Figure 8. Call Puregas Service Department at 1-800-521-5351 for ordering information. Description Part No. instruction manual... -
Page 14: Exploded View Of Compressor And Motor Assembly
Figure 6 Exploded View of Compressor and Motor Assembly Ref. Ref. Part No. Description Part No. Description P02619 air intake filter P3862 piston ring P3986 felt filter P3861 piston seal P3998 pipe plug P3872 piston rod assy. elbow, 1/4" P3981 rider ring P02209 safety valve... -
Page 15: Air Dryer
*NNR screen air dryer o-ring o-ring kit siphon tube and screen transparent bowl pal nut bowl guard *NNR *NNR : not normally replaced Description Part No. screen P07149 o-ring kit P07148 air dryer o-ring P06771 transparent bowl P07147 siphon tube and screen P07146 bowl guard P07145... -
Page 16: Nbrm Parts Identification
front panel Figure 8 NBRM PARTS IDENTIFICATION... -
Page 17: Section 5 - Troubleshooting Information Guide
If the problem persists after thoroughly consulting the troubleshooting section, contact Puregas Technical Service Department at 1-800-521-5351 extension 2156, or (303) 657-2156. WARNING !!! This section requires access to components inside the cabinet of the air dryer. In most cases, an energized and operating air dryer is necessary to conduct a test and make adjustments. - Page 18 TROUBLESHOOTING GUIDE Problem 1. Air Compressor Will Not Operate Possible Cause: Check: Corrective Action: power has been interrupted to the external power supply restore power supply module disconnect electrical power at the replace wire connections as a faulty electrical connection on the supply source and carefully necessary.
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