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Summary of Contents for Hill-Rom Primo P02033
- Page 1 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Service Manual Primo ™ P02033 / P02034 / P02044 / P02047 171636 Rev.001...
- Page 2 Hill-Rom reserves the right to make changes to the design, characteristics and models without prior notice. The only warranty Hill-Rom makes is the express written warranty extended on the sale or rental of its products. To order copies of this manual, refer to the last page, identify your national Hill-Rom representative and order the article with the part number 171636.
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Page 3: Table Of Contents
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Table of Contents Chapter 1: Operational checks ..........2 - 5 Introduction RAP 2.1 Electric power supply fault . - Page 4 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Page ii Primo ™ Service Manual - 171636(1)
- Page 5 Before using, it is essential to read the User Manual of the Primo and this ™ maintenance of the Hill-Rom Primo . The part numbers of the spares can be Service Manual and to strictly follow all the safety instructions in these ™...
- Page 6 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Warning labels: Chapter 1: Introduction Warning labels: Figure 1-2. Power PCB Figure 1-1. Control unit Identification labels Seat cushion inflation port Refer to the user manual. Fuses for 220-240 VAC (if the battery fails, replace the power supply PCB - follow procedure 3.6 page 3-5).
- Page 7 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 General description Chapter 1: Introduction Model identification General description Refer to the table below to identify the models of the Primo Therapeutic The Primo helps to prevent and treat pressure ulcers in all adult patients, ™...
- Page 8 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Technical specifications Chapter 1: Introduction Technical specifications Table 1-3. Description Item Name Table 1-4. Control unit Characteristics Description Upper cover P02047 P02034 P02044 Model P02033 Air mattress Dimensions 15x29x12 cm / 6x11.5x5" Control unit Weight 3,5 kg / 8 lb Sensor...
- Page 9 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Operating principle Chapter 1: Introduction Table 1-5. Therapeutic Mattress Table 1-6. Conditions for transport, storage and use Characteristics Values Symbol Features Transport/storage15 Temperature +5°C - +40°C -25°C - +70°C P02044 Model P02033/P02047/P02034 Length (inflated) 200 cm / 79"...
- Page 10 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Operating principle Chapter 1: Introduction Figure 1-5. Overview Table 1-7. General description Item Name PATIENT Clock Battery Malfunction alarm time delay Sensor Alarm silence time delay Compressor override time delay Alarm Valve control board Mains power alarm On/Off switch Power supply PCB...
- Page 11 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Operating principle Chapter 1: Introduction Mechanical subsystem Figure 1-6. Wiring and electrical distribution Control PCB CPR valve The CPR valve is at the foot of the mattress. Turn the yellow valve clockwise (A) to activate the CPR. Activating the CPR deflates the mattress in less than 20 seconds.
- Page 12 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Operating principle Chapter 1: Introduction Electric subsystem Buttons and indicator lights Buttons All the major systems are protected by fuses. 1 - Audio alarm silence: The fuses are located: deactivates the Mains fault and Malfunction audio alarms. •...
- Page 13 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Operating principle Chapter 1: Introduction I-mmersion sensor Indicators / alarms ™ (see figure 1-7 page 1-8) The I-mmersion sensor, which has its own PCB, uses resistive variation due ™ to the applied force. When the patient's sacrum presses against the mattress, A - Malfunction alarm: this pressure is transmitted to the sensor as a force.
- Page 14 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Regulatory requirements Chapter 1: Introduction Regulatory requirements End-of-life equipment The Primo is a class IIa medical device that complies with the The Primo and its accessories should be cleaned and disinfected before ™ ™...
- Page 15 The diagnostic tester is used to detect fault signals between the control unit and the sensor. Connector on the normal connection of the CPR valve Never modify this device without Hill-Rom's prior written consent. (see figure below). Only facility-authorized personnel should perform maintenance.
- Page 16 3. To verify the repair, perform the final actions after the function checks. If the troubleshooting procedures do not isolate the problem, call your national Hill-Rom Technical Support (see back cover) for assistance. NOTE: The purpose of the proposed troubleshooting method is to limit as much as possible the number of spare parts required and costs when analyzing the failure.
- Page 17 PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Initial Actions Chapter 2: Troubleshooting Procedures Initial Actions Problem/Solution Table Use the initial actions to gather information from operators concerning If the problem can be easily identified, use the following tables to determine problems with the Primo .
- Page 18 The mattress and accessories should be inspected at least once a year to keep them in good condition and working properly. Every three years, it is preferable to ask Hill-Rom After-Sales Service or a Hill-Rom approved supplier to inspect the device in order to keep it in safe and good working order over time.
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Page 19: Operational Checks
The problem is solved. Unplug the device. Activate the CPR valve. Contact your The visual and Replace the power supply PCB Hill-Rom audible mains representative (see last (see procedure 3.6 page 3-5). fault alarms are The visual and audible page of the manual). -
Page 20: Rap 2.1 Electric Power Supply Fault
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Operational checks Chapter 2: Troubleshooting Procedures RAP 2.1 Electric power supply fault RAP 2.1 Electric power supply fault Disconnect the device from the mains. Open the control unit (see The wall socket is live. procedure 3.5 page 3-5). -
Page 21: Rap 2.2 Mains Power Supply Alarm Fault
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Operational checks Chapter 2: Troubleshooting Procedures RAP 2.2 Mains power supply alarm fault RAP 2.2 Mains power alarm fault. The connection The visual mains Check that J3 (see figure 1- between the control power alarm is on. -
Page 22: Rap 2.3 Compressor Fault
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Operational checks Chapter 2: Troubleshooting Procedures RAP 2.3 Compressor fault NOTE: The diagnostic tester must be connected to the CPR valve for this PAR (See ”Diagnostic tester” page 2-1). RAP 2.3 Compressor control fault. Press the seat cushion button. -
Page 23: Rap 2.4 Leak
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Operational checks Chapter 2: Troubleshooting Procedures RAP 2.4 Leak NOTE: The diagnostic tester must be connected to the CPR valve for this PAR (See ”Diagnostic tester” page 2-1). RAP 2.4 Leak. Open the mattress. Locate the CPR and the If necessary, close pressure relief valve. -
Page 24: Rap 2.5 Malfunction Alarm Fault
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Operational checks Chapter 2: Troubleshooting Procedures RAP 2.5 Malfunction alarm fault RAP 2.4 Malfunction alarm fault. Unplug the device from the wall socket. Open the control unit (see procedure 3.2 page 3-3). Replace the control PCB (see procedure 3.4 page 3-4). -
Page 25: Procedures For
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 Chapter 3 Procedures for the removal, replacement and adjustment of parts Preamble Required tools Before replacing a part on the device, check that the new part performs the The following tools are required to service the Primo therapeutic mattress: ™... -
Page 26: Symbols
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 3.1 Replacing the mains socket fuse Chapter 3: Procedures for the removal, replacement and adjustment of parts Symbols Replacing the mains socket fuse One flat screwdriver 5 min Number of technicians Required tools Time required for Removal repairs... -
Page 27: Opening The Control Box
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 3.2 Opening the control box Chapter 3: Procedures for the removal, replacement and adjustment of parts Opening the control box Torx® screwdriver, e.g. 610 5 min Removal Installation Primo Service Manual - 171636(1) Page 3 - 3 ™... -
Page 28: Replacing The Front Unit
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 3.3 Replacing the front unit Chapter 3: Procedures for the removal, replacement and adjustment of parts Replacing the front unit Replacing the control PCB Torx® screwdriver, e.g. 610 Torx® screwdriver, e.g. 610 15 min 15 min Removal Removal... -
Page 29: Replacing The Power Pcb Fuses
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 3.5 Replacing the power PCB fuses Chapter 3: Procedures for the removal, replacement and adjustment of parts Replacing the power PCB fuses Replacing the power supply PCB Torx® screwdriver, e.g. 610 One flat screwdriver 5 min 15 min Removal... -
Page 30: Replacing The Hoses
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 3.7 Replacing the hoses Chapter 3: Procedures for the removal, replacement and adjustment of parts Replacing the hoses Torx® screwdriver, e.g. 610 Long nose pliers 15 min Removal 1. Go to procedure 3.6 Installation Installation Page 3 - 6... -
Page 31: Replacing The Compressor
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 3.8 Replacing the compressor Chapter 3: Procedures for the removal, replacement and adjustment of parts Replacing the compressor Replacing the mains socket Torx® screwdriver, e.g. 610 Torx® screwdriver, e.g. 610 Flat nose pliers 15 min 10 min Removal... -
Page 32: Replacing The Unit At The Back Of The Control Unit
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 3.10 Replacing the unit at the back of the control unit Chapter 3: Procedures for the removal, replacement and adjustment of parts 3.10 Replacing the unit at the back of the control unit Torx®... -
Page 33: Replacing The Cpr Valve
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 3.11 Replacing the CPR valve Chapter 3: Procedures for the removal, replacement and adjustment of parts 3.11 Replacing the CPR valve Long nose pliers 10 min Removal Installation Primo Service Manual - 171636(1) Page 3 - 9 ™... -
Page 34: Replacing The Cpr Valve On The Pressure Relief Valve
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 3.12 Replacing the CPR valve on the pressure relief valve Chapter 3: Procedures for the removal, replacement and adjustment of parts 3.12 Replacing the CPR valve on the pressure relief valve Installation No tools 5 min Removal Page 3 - 10... -
Page 35: Replacing The Sensor
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 3.13 Replacing the sensor Chapter 3: Procedures for the removal, replacement and adjustment of parts 3.13 Replacing the sensor No tools 10 min Removal Installation NOTE: Inspect the air hose for knots. They can result in excess pressure in the mattress. -
Page 36: Replacing The Mattress
PROPRIETARY AND CONFIDENTIAL DRAFT September 24, 2012 3.14 Replacing the mattress Chapter 3: Procedures for the removal, replacement and adjustment of parts 3.14 Replacing the mattress No tools 10 min Removal 4. Locate the sensor connector. Disconnect it. Fold and remove the mattress. NOTE: Leave the plastic buttons in position on the cover.
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