IMT TH36K164 Manual
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IMT TH36K164 Manual

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Copyright © 2014 Iowa Mold Tooling Co.,
Inc. All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording or otherwise
without the prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.
TH36K164 Manual
Tel: 641-923-3711
# 99905544
Revised 20140729
IOWA MOLD TOOLING CO., INC.
PO Box 189
Garner, IA 50438
FAX: 641-923-2424
Website: http://www.imt.com
Courtesy of Crane.Market

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  • Page 1 # 99905544 TH36K164 Manual Revised 20140729 IOWA MOLD TOOLING CO., INC. PO Box 189 Garner, IA 50438 Tel: 641-923-3711 FAX: 641-923-2424 Website: http://www.imt.com Copyright © 2014 Iowa Mold Tooling Co., Inc. All rights reserved No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa Mold Tooling Co., Inc.
  • Page 2 Courtesy of Crane.Market...

  • Page 3: Table Of Contents

    Tirehand Introduction Specifications General Specifications ..........................8 Short Arm Dimensional Drawings ....................... 9 Long Arm Dimensional Drawings ......................11 TH36K164 Capacity Chart ......................... 13 Installation Tirehand Installation Introduction ......................16 Typical Tirehand Hydraulic Installation ....................17 Loader Installation ............................18 Lift Truck Installation ..........................
  • Page 4 Contents Tirehand Troubleshooting .......................... 42 Tirehand Cylinders ............................. 43 Replacement Parts ............................44 Tirehand Hydraulic Motors ........................45 Tirehand Relief Valve Adjustment ......................45 Tirehand Bearings ............................46 Turntable Bearing Thread Tightening Sequence ..................48 Turntable Bearing Inspection ........................49 Thread Torque Chart (English) ........................
  • Page 5 Contents Tirehand Parts Ordering Information ......................54 Body Assembly w/Cylinder Style Body Rotation (40724848) ..............55 Body Assembly w/Gear Drive Body Rotation (40725725) ................ 56 Clamp Assembly – Short Hand w/Cylinder Style Body Rotation (40726014)(Eff. 9/08/14) ....58 Clamp Assembly – Short Hand w/Cylinder Style Body Rotation (40724849)(Thru 9/08/14) ....59 Clamp Assembly –...

  • Page 6: Revisions

    Contents Revisions DATE LOCATION DESCRIPTION 20130605 Pages 53-70 Added parts information 20130712 Chapter 8 Added camera option information per engineering. 20131003 73734782 Added per engineering mark-up. 77441524 77441525 Chapter 8/9 Added Radio Remote chapter 8. Chapter 9 was 8. 20131010 Page 8 20140303 Updated weights...

  • Page 7: Tirehand Introduction

    Modifications to your equipment must be performed with IMT approved accessories, parts and optional equipment. If in doubt, contact IMT prior to making any modifications. DO NOT alter or modify any safety device! All safety devices must be inspected, tested and maintained in proper working condition.
  • Page 8 RESPONSIBILITY It is the user’s responsibility to maintain and operate this unit in a manner that will result in the safest working conditions possible. In addition, it is the user’s responsibility to be aware of existing Federal, State, and Local codes and regulations governing the safe use and maintenance of this equipment.

  • Page 9: Specifications

    H A P T E R Specifications In This Chapter General Specifications ............8 Short Arm Dimensional Drawings ........9 Long Arm Dimensional Drawings ........11 TH36K164 Capacity Chart ..........13 Courtesy of Crane.Market...

  • Page 10: General Specifications

    Tirehand so that the original bucket can be quickly coupled to the machine for normal operations. IMT reserves the right to change specifications and design without notice. Where applicable, specifications are in accordance with SAE standards and ISO/DIS 3691-1, the international standard for Industrial Trucks - Safety Requirements and Verification.

  • Page 11: Short Arm Dimensional Drawings

    Chapter 2 Specifications Short Arm Dimensional Drawings Forklift-Mounted Dimensions in inches (mm). Courtesy of Crane.Market...
  • Page 12 TH36K164 Manual #99905544 Loader-Mounted Dimensions in inches (mm). Courtesy of Crane.Market...

  • Page 13: Long Arm Dimensional Drawings

    Chapter 2 Specifications Long Arm Dimensional Drawings Forklift-Mounted Dimensions in inches (mm). Courtesy of Crane.Market...
  • Page 14 TH36K164 Manual #99905544 Loader-Mounted Dimensions in inches (mm). Courtesy of Crane.Market...

  • Page 15: Th36K164 Capacity Chart

    Chapter 2 Specifications TH36K164 Capacity Chart Courtesy of Crane.Market...
  • Page 16 Courtesy of Crane.Market...

  • Page 17: Installation

    H A P T E R Installation In This Chapter Tirehand Installation Introduction ........16 Typical Tirehand Hydraulic Installation......17 Loader Installation ............18 Lift Truck Installation ............18 Bulkhead Installation ............20 Valve Bank Installation ............. 21 Courtesy of Crane.Market...

  • Page 18: Tirehand Installation Introduction

    (172.4 - 206.8 bar). A flow divider may be required if the forklift or loader pump provides excess flow. Contact IMT for specific installation instructions on any type of installation. Prior to connecting any electrical connections between the tirehand and the loader or forklift, check the tirehand voltage.

  • Page 19: Typical Tirehand Hydraulic Installation

    (172.4 - 206.8 bar). Some of the components shown on the typical hydraulic installation drawing, including the flow dividers, reservoir, filter, pump, and drain, are not provided by IMT but are part of the loader or forklift. Contact IMT for specific installation instructions on any type of installation.

  • Page 20: Loader Installation

    TH36K164 Manual #99905544 Loader Installation NOTE: Tirehand installations vary based on the carrier vehicle. Contact IMT for specific installation assistance. Mount the Tirehand to loader arms using the original loader pins. Splice the flow control divider into the existing pressure line. Continue the original line to its original destination (bucket, etc.), and route the controlled line (with 15 gpm (56.8 lpm) at 2500...

  • Page 21: Lift Truck Installation

    Chapter 3 Installation Lift Truck Installation Mount the Tirehand to lift truck using the original carriage pin. Splice the flow control divider into the existing pressure line. Continue the original line to its original destination (forklift function, etc.), and route the controlled line (with 15 gpm (56.8 lpm) at 2500-3000 psi (172.4 - 206.8 bar)) to the tirehand valvebank.

  • Page 22: Bulkhead Installation

    TH36K164 Manual #99905544 Bulkhead Installation If the forklift on which the tirehand is installed includes control valves, all of the hydraulic lines from the forklift control valves must culminate at the front of the carriage. The forklift will connect to the tirehand using a bulkhead plate.

  • Page 23: Valve Bank Installation

    Chapter 3 Installation Valve Bank Installation When the Tirehand has a valve bank, connect the valve bank to the forklift or loader hydraulic system using the hydraulic pressure and return line from the forklift or loader 1 Install the Tirehand on the loader or forklift, connecting the suction and return lines from the forklift or loader to the tirehand valve bank.
  • Page 24 Courtesy of Crane.Market...

  • Page 25: Operation

    H A P T E R Operation In This Chapter Operator Training ............. 23 Tirehand Intended Use and Identification ......24 TH36K Component Identification ........24 Tirehand Equipment Inspection ........25 Work Station Positioning ........... 25 Tirehand Controls ............. 26 Tirehand Fallback Arms ............

  • Page 26: Tirehand Intended Use And Identification

    TH36K164 Manual #99905544 Tirehand Intended Use and Identification This Tirehand is a tire lifting and positioning device. It should be used to remove, transport, replace, and storage stack tires. It is designed only as a tire handling device and should not be used for any other purposes.

  • Page 27: Tirehand Equipment Inspection

    Chapter 4 Operation Tirehand Equipment Inspection Daily and weekly, before use, the operator should inspect as listed: ITEM DESCRIPTION FREQUENCY DAILY WEEKLY WALK-AROUND Inspect for hydraulic leaks, loose parts and obvious structural INSPECTION member damage. ROTATION SYSTEM Check for excessive backlash (play) between pinion gear and turntable gear-bearing.

  • Page 28: Tirehand Controls

    TH36K164 Manual #99905544 Tirehand Controls LEFT BODY ROTATE SIDE SHIFT CLAMP RIGHT PAD ROTATE CLAMP RELEASE Hold toggle with Power CLAMP release switch switch to open Fallback clamp. Arm switch Emergency Stop switch NOTE: See the TireHandler Radio Remote System manual #99905678 for complete radio remote control system instructions.

  • Page 29: Tirehand Fallback Arms

    Chapter 4 Operation Tirehand Fallback Arms The Tirehand is equipped with fallback arms to prevent tire movement toward the working area between the tire and the back of the tirehand. When deployed, the fallback arms are positioned perpendicular to the arm assembly to prevent the tire from falling into the work area. They need to be positioned in-line with the arm assembly when rotating the tire.

  • Page 30: Tirehand Task Performance

    TH36K164 Manual #99905544 Tirehand Task Performance To begin operation: 1 Open the tirehand clamps. 2 Maneuver the vehicle into a position so that the tirehand can be used to clamp the center of the tire with the tirehand body parallel to the ground. Raise the loader or forklift so the tirehand is elevated correctly.
  • Page 31 Chapter 4 Operation WARNING If the tire is in a vertical position, the tire blocks operator visibility during transport. DO NOT transport tire in t his position! Rotate the pads so that the tire is in a horizontal position, parallel to the ground, before transporting.

  • Page 32: Tirehand Operating Restrictions

    TH36K164 Manual #99905544 8 Clamp the tire securely. Remember, clamp pressure changes as the weight shifts between the clamps. When the tire is vertical, the fallback arms, a safety device in case of operator error, will prevent the tire from falling into the space between the clamp and the body.

  • Page 33: Tirehand Electrical Safety

    Chapter 4 Operation The rotation system on the Tirehand is designed to allow the user to manipulate large tires. It is a precision function that was not designed to apply high loads. However, the load holding valves that are built into this system to help control the tire during handling will also prevent the body of the Tirehand from rotating freely when loads are applied to a single Tirehand arm.

  • Page 34: Tirehand Warnings

    TH36K164 Manual #99905544 Tirehand Warnings Warning decals are installed on the Tirehand, as well as on the loader or forklift, to give information about possible hazards. All decals must be installed and legible. If decals are damaged, they must be replaced. Refer to the parts section for the decal part numbers and locations on the Tirehand.
  • Page 35 Chapter 4 Operation FAILURE TO OBEY THE FOLLOWING WILL RESULT IN DANGER DEATH, SERIOUS INJURY, INSTABILITY OR EQUIPMENT DAMAGE NEVER attempt to handle tires filled with NEVER drag the tire - the unit is designed ballast. Stability or structural failure may to lift and carry.
  • Page 36 Courtesy of Crane.Market...

  • Page 37: Maintenance

    For information concerning extreme condition lubrication, contact your local service representative. Note that the service schedule in this manual pertains only to the IMT tirehand. In addition to tirehand maintenance, it is your responsibility to follow all inspection and maintenance procedures for the forklift or loader, as defined in the forklift or loader maintenance manual.

  • Page 38: Tirehand Lubrication Points

    TH36K164 Manual #99905544 Tirehand Lubrication Points LUBRICATION CHART APPLICATION POINT LUBRICATION APPLICATION INTERVAL Side Shift Pins (if Shell Alvania 2EP applicable) Hand Grease Gun Body - Arm Link Pins (Top Weekly & Bottom, both sides) Shell Retinax "A" Arm / Hand Link Pins (Top Pneumatic Pressure Gun &...

  • Page 39: Tirehand Preventative Maintenance

    Chapter 5 Maintenance Tirehand Preventative Maintenance The Tirehand Inspection Checklist is designed to assist in keeping the Tirehand in peak operating condition. The information in this section refers to the Tirehand only. Items which apply to your Tirehand should be checked before it is put into operation. Inspect to the frequency indicated in the chart.
  • Page 40 TH36K164 Manual #99905544 HYDRAULIC CONTROL VALVES 1 Check spools for sticking and failure to return to neutral position. Inspect for leaks at joints and spools. 2 Inspect valve housing for cracks. 3 Make certain relief valve reaches the proper relief setting.

  • Page 41: Tirehand Inspection Chart

    Chapter 5 Maintenance Tirehand Inspection Chart ITEM (* indicates a DESCRIPTION FREQUENCY critical item) DAILY WEEKLY MONTHLY WALK-AROUND Inspect for hydraulic leaks, loose parts and obvious INSPECTION structural member damage. *MOUNTING BOLTS Check torque (power-wrench tight). ROTATION SYSTEM Check for excessive backlash (play) between pinion gear and turntable gear-bearing.
  • Page 42 Courtesy of Crane.Market...

  • Page 43: Tirehand Repair

    H A P T E R Tirehand Repair In This Chapter Tirehand Troubleshooting ..........42 Tirehand Cylinders ............43 Replacement Parts ............44 Tirehand Hydraulic Motors ..........45 Tirehand Relief Valve Adjustment ........45 Tirehand Bearings ............46 Turntable Bearing Thread Tightening Sequence ..... 48 Turntable Bearing Inspection ..........

  • Page 44: Tirehand Troubleshooting

    TH36K164 Manual #99905544 Tirehand Troubleshooting SYMPTOM PROBABLE CAUSE Controls fail to respond.  E-stop on remote pressed in.  Remote not turned on.  Pump not engaged - if supplied with electric clutch.  Hydraulic oil supply is low. ...

  • Page 45: Tirehand Cylinders

    Chapter 6 Tirehand Repair Tirehand Cylinders The Tirehand uses similar cylinders in all functions. Common disassembly and repair instructions apply. Check the Parts section for specific information. CLAMP CYLINDER REMOVAL & INSTALLATION To remove the clamp cylinder: Rotate the Tirehand until the clamp cylinder is in a horizontal position. Extend the cylinder full stroke.

  • Page 46: Replacement Parts

    TH36K164 Manual #99905544 Check the hydraulic fluid level with all cylinders retracted. Fill if necessary. Test the unit with a simulated job operation before proceeding to the job site. SIDE SHIFT CYLINDER REMOVAL AND INSTALLATION To remove the side shift cylinder: Rotate the Tirehand so that the side shift cylinder is in a horizontal position.

  • Page 47: Tirehand Hydraulic Motors

    Chapter 6 Tirehand Repair Tirehand Hydraulic Motors Six hydraulic motors are used on the Tirehand: two for Tirehand rotation and one each side for pad rotation, and teo for body rotation. These motors are not considered field repairable and should be replaced if defective. HYDRAULIC MOTOR REMOVAL AND REPLACEMENT To remove rotation motor: 1 Disconnect and cap the hydraulic hoses.

  • Page 48: Tirehand Bearings

    TH36K164 Manual #99905544 Tirehand Bearings This section includes instructions on the removal and installation of turntable gear-bearings and bushings. TURNTABLE GEAR-BEARING To remove the Tirehand rotation gear-bearing: Disconnect and cap the hydraulic hoses from the valve bank. Support the clamp arms with an overhead lifting device capable of supporting the weight of the unit.
  • Page 49 Chapter 6 Tirehand Repair 3 Remove the gear-bearing mounting bolts and remove the bearing. 4 Position the bearing so that the holes align with those in the arm. The grease fitting extension port must be toward the pinion gear. Install and torque the mounting bolts (see Torque Table). 5 Install the grease fitting extension.

  • Page 50: Turntable Bearing Thread Tightening Sequence

    TH36K164 Manual #99905544 BUSHING INSTALLATION ILLUSTRATION Turntable Bearing Thread Tightening Sequence Refer to the turntable bearing thread tightening diagram below for proper tightening/torqueing sequence of the turntable bearing to the crane base and crane mast. The total quantity of cap screws varies dependent on crane model.

  • Page 51: Turntable Bearing Inspection

    3 Noise emitting from the bearing during rotation. 4 Rough rotation. 5 Uneven or excessive wear between the pinion gear and turntable gear. If one or more of the above conditions exists, further inspection may be required. Contact IMT for assistance. Courtesy of Crane.Market...

  • Page 52: Thread Torque Chart (English)

    TH36K164 Manual #99905544 Thread Torque Chart (English) FINE THREAD BOLTS (ENGLISH) COARSE THREAD BOLTS (ENGLISH) SIZE BOLT GRADE 5 GRADE 8 SIZE BOLT GRADE 5 GRADE 8 DIA. DIA. (DIA-TPI) (INCHES) PLAIN PLATED PLAIN PLATED (DIA-TPI) (INCHES) PLAIN PLATED PLAIN...

  • Page 53: Thread Torque Chart (Metric)

    Chapter 6 Tirehand Repair Thread Torque Chart (Metric) FINE THREAD TORQUE CHART (METRIC) COARSE THREAD TORQUE CHART (METRIC) TIGHTENING TORQUE TIGHTENING TORQUE SIZE BOLT SIZE BOLT (DIA- DIA. (DIA- DIA. TPI) (INCHES) TPI) (INCHES) SAE J429 SAE J429 SAE J429 SAE J429 GRADE 5 GRADE 5...
  • Page 54 Courtesy of Crane.Market...

  • Page 55: Tirehand Parts

    H A P T E R Tirehand Parts In This Chapter Tirehand Parts Ordering Information ................... Body Assembly w/Cylinder Style Body Rotation (40724848) ............. Body Assembly w/Gear Style Body Rotation (40725725) ............Clamp Assembly - Short Hand w/Cylinder Style Body Rotation (40726014)(Eff. 9/08/14) ..Clamp Assembly - Short Hand w/Cylinder Style Body Rotation (40724849)(Thru 9/08/14) ..

  • Page 56: Tirehand Parts Ordering Information

    TH36K164 Manual #99905544 Tirehand Parts Ordering Information GENERAL This section contains the exploded parts drawings, with accompanying parts lists, for the assemblies used on the Tirehand 10. These drawings are intended to be used in conjunction with those in 12916 and 9616 Crane manuals and the instructions found in the REPAIR section in Volume 1.

  • Page 57: Body Assembly W/Cylinder Style Body Rotation (40724848)

    Chapter 7 Tirehand Parts Body Assembly w/Cylinder Style Body Rotation (40724848) REAR VIEW HARDWARE IS CONTAINED IN KIT 91724886 FRONT VIEW 40724848 PARTS LIST ITEM PART # DESCRIPTION 72063116 WASHER 0.75 N FLAT H ASTMF436Z 52724574 BODY-WLDMT TH36 71056677 TURNTABLE- 36K TIREHAND 60139347 COVER PLATE- BODY TH36 72601989...

  • Page 58: Body Assembly W/Gear Drive Body Rotation (40725725)

    TH36K164 Manual #99905544 Body Assembly w/Gear Drive Body Rotation (40725725) TORQUE TO 280 FT-LB DETAIL G SECTION H-H Courtesy of Crane.Market...
  • Page 59 Chapter 7 Tirehand Parts 40725725 PARTS LIST KIT # ITEM PART # DESCRIPTION 52725705 WLDMT-BODY TH36K GEAR ROTATION 52725706 WLDMT - COVER BODY TH36K 53000713 GREASE EXT-38.00 OAL 36.00HOSE 60010844 GREASE PLATE-DRIVE GEAR 60106032 STUD- .50-13X1.75 60121379 PINION SUPPORT PLATE 60139347 COVER PLATE- BODY TH36 60141869...

  • Page 60: Clamp Assembly - Short Hand W/Cylinder Style Body Rotation (40726014)(Eff. 9/08/14)

    TH36K164 Manual #99905544 Clamp Assembly – Short Hand w/Cylinder Style Body Rotation (40726014)(Eff. 9/08/14) 19 15 40726014 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 40724848 BODY ASM-TH36K 71415014 KEEPER-PIN .38 40726018 HAND ASM-TH36K SHORT 71415017 KEEPER-PIN .75 51726020 CYL-3.0/1.5 5.00S 15.25 CC C...

  • Page 61: Clamp Assembly - Short Hand W/Cylinder Style Body Rotation (40724849)(Thru 9/08/14)

    Chapter 7 Tirehand Parts Clamp Assembly – Short Hand w/Cylinder Style Body Rotation (40724849)(Thru 9/08/14) 40724849 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 52724734 ARM WLDMT OUTER 25K164 60139298 PIN-TYPE H 1.50 X 4.00 52724735 ARM WLDMT INNER 25K164 71415014 KEEPER-PIN 0.38 3C041930...

  • Page 62: Clamp Assembly - Short Hand W/Gear Style Body Rotation (40726012)(Eff. 9/08/14)

    TH36K164 Manual #99905544 Clamp Assembly – Short Hand w/Gear Style Body Rotation (40726012)(Eff. 9/08/14) 19 15 19 15 40726012 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 40725725 BODY ASM-TH36K MOTOR ROT 71415014 KEEPER-PIN .38 40726018 HAND ASM-TH36K SHORT 71415017 KEEPER-PIN .75...

  • Page 63: Clamp Assembly - Short Hand W/Gear Style Body Rotation (40725727)(Thru 9/08/14)

    Chapter 7 Tirehand Parts Clamp Assembly – Short Hand w/Gear Style Body Rotation (40725727)(Thru 9/08/14) 19 15 19 15 40725727 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 3C041930 CYL-5.5/3.0 18.75S 46.62CC C 71415014 KEEPER-PIN .38 40724859 HAND ASM-TH36K SHORT 71415017 KEEPER-PIN .75 40725725...

  • Page 64: Clamp Assembly - Long Hand W/Cylinder Style Body Rotation (40726015)(Eff. 9/08/14)

    TH36K164 Manual #99905544 Clamp Assembly – Long Hand w/Cylinder Style Body Rotation (40726015)(Eff. 9/08/14) 19 15 40726015 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 40724848 BODY ASM-TH36K 71415014 KEEPER-PIN .38 40726019 HAND ASM-TH36K LONG 71415017 KEEPER-PIN .75 51726020 CYL-3.0/1.5 5.00S 15.25 CC C...

  • Page 65: Clamp Assembly - Long Hand W/Cylinder Style Body Rotation (40724850)(Thru 9/08/14)

    Chapter 7 Tirehand Parts Clamp Assembly – Long Hand w/Cylinder Style Body Rotation (40724850)(Thru 9/08/14) 11 11 40724850 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 52724734 ARM WLDMT OUTER 25K164 60139298 PIN-TYPE H 1.50 X 4.00 52724735 ARM WLDMT INNER 25K164 71415014 KEEPER-PIN 0.38...

  • Page 66: Clamp Assembly - Long Hand W/Gear Style Body Rotation (40726013)(Eff. 9/08/14)

    TH36K164 Manual #99905544 Clamp Assembly – Long Hand w/Gear Style Body Rotation (40726013)(Eff. 9/08/14) 40726013 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 40725725 BODY ASM-TH36K MOTOR ROT 71415014 KEEPER-PIN .38 40726019 HAND ASM-TH36K LONG 71415017 KEEPER-PIN .75 51726020 CYL-3.0/1.5 5.00S 15.25 CC C...

  • Page 67: Clamp Assembly - Long Hand W/Gear Style Body Rotation (40725728)(Thru 9/08/14)

    Chapter 7 Tirehand Parts Clamp Assembly – Long Hand w/Gear Style Body Rotation (40725728)(Thru 9/08/14) 19 15 40725728 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 3C041930 CYL-5.5/3.0 18.75S 46.62CC C 71415014 KEEPER-PIN .38 40724860 HAND ASM-TH36K LONG 71415017 KEEPER-PIN .75 40725725...

  • Page 68: Sub Base Assembly W/Cylinder Style Body Rotation (40724854)

    TH36K164 Manual #99905544 Sub Base Assembly w/Cylinder Style Body Rotation (40724854) 16 10 TAPPED HOLE TO OUTSIDE HARDWARE IS CONTAINED IN KIT 91724887 40724854 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION BASE WLDMT 72060046 CAP SCR .38-16X 1.00 HH GR5 Z 3B083930 CYL-4.0/2.0 16.00S 36.00CC...

  • Page 69: Sub Base Assembly W/Gear Style Body Rotation (40725741)

    Chapter 7 Tirehand Parts Sub Base Assembly w/Gear Style Body Rotation (40725741) TAPPED HOLE TO OUTSIDE HARDWARE IS CONTAINED IN KIT 91725744 40725741 PARTS LIST ITEM PART # DESCRIPTION QTY ITEM PART # DESCRIPTION 72060185 CAP SCR .75-10X 2.00 HH GR5 Z BASE WLDMT 3B083930 CYL-4.0/2.0 16.00S 36.00CC 72060795...

  • Page 70: Hand Assembly - Short (40726018) (Eff. 9/08/14)

    TH36K164 Manual #99905544 Hand Assembly - Short (40726018) (Eff. 9/08/14) RIGHT HAND 27 30 DETAIL A DETAIL: GEAR TRAIN HARDWARE IS CONTAINED IN KIT 91724885 LEFT HAND 26 17 NOTE: INSTALL TURNTABLE BEARING WHERE GREASE ZERK IS LOCATED AT MISSING BOLT MOUNTING LOCATION.
  • Page 71 Chapter 7 Tirehand Parts 40726018 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 52724578 GEAR COVER-WLDMT TH36 52724579 CLAW-WLDMT TH36 40 DIA 52724832 HAND WLDMT-TH36K SHORT 52725974 FLAG-WLDMT TH36 W-FALLBACK 52725975 WLDMT-PIVOT, FALLBACK ARM 60020226 THRUST WASH-BRZ 2.50X4.00X .44 60106032 STUD- .50-13X1.75 60139307 COVER-FALL BACK CYL 60139308...

  • Page 72: Hand Assembly - Short (40724859) (Thru 9/08/14)

    TH36K164 Manual #99905544 Hand Assembly - Short (40724859) (Thru 9/08/14) 19 20 11 25 13 19 10 2 Courtesy of Crane.Market...
  • Page 73 Chapter 7 Tirehand Parts 40724859 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 52724832 HAND WLDMT-TH36K SHORT 71056265 GEAR-PINION 301-10104-1 60020226 THRUST WASH-BRZ 2.50X4.00X .44 71056627 GEAR-TRNTBL BRG 44905183-2 INDU HARDENED 72063039 MACHY BUSHING 2.00X10 GA NR 72066095 RETAINING RING-EXT 2.00 STD 72063116 WASHER 0.75 N FLAT H ASTMF436Z 60139307...

  • Page 74: Hand Assembly - Long (40726019) (Eff. 9/08/14)

    TH36K164 Manual #99905544 Hand Assembly - Long (40726019) (Eff. 9/08/14) RIGHT HAND DETAIL A DETAIL: GEAR TRAIN NOTE: INSTALL TURNTABLE BEARING WHERE GREASE ZERK IS LOCATED AT MISSING BOLT MOUNTING LOCATION. LEFT HAND HARDWARE IS CONTAINED IN KIT 91724885 11 26...
  • Page 75 Chapter 7 Tirehand Parts 40726019 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 52724576 HAND WLDMT-TH36 52724578 GEAR COVER – WLDMT TH36 52724579 CLAW-WLDMT TH36 40 DIA 52725974 FLAG-WLDMT TH36 W-FALLBACK 52725975 WLDMT-PIVOT, FALLBACK ARM 60020226 THRUST WASH-BRZ 2.50X4.00X.44 60106032 STUD- .50-13X1.75 60139307 COVER-FALLBACK CYL 60139308...

  • Page 76: Hand Assembly - Long (40724860) (Thru 9/08/14)

    TH36K164 Manual #99905544 Hand Assembly - Long (40724860) (Thru 9/08/14) LEFT HAND 19 20 11 25 NOTE: INSTALL TURNTABLE BEARING WHERE GREASE ZERK IS LOCATED AT MISSING BOLT MOUNTING LOCATION. 13 19 RIGHT HAND 10 2 HARDWARE IS CONTAINED IN KIT 91724885...
  • Page 77 Chapter 7 Tirehand Parts 40724860 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 52724576 HAND WLDMT-TH36 71056265 GEAR-PINION 301-10104-1 60020226 THRUST WASH-BRZ 2.50X4.00X .44 71056627 GEAR-TRNTBL BRG 44905183-2 INDU HARDENED 72063039 MACHY BUSHING 2.00X10 GA NR 72066095 RETAINING RING-EXT 2.00 STD 72063116 WASHER 0.75 N FLAT H ASTMF436Z 60139307...

  • Page 78: Sub Base Assembly W/O Side Shift (40724911)

    TH36K164 Manual #99905544 Sub Base Assembly w/o Side Shift (40724911) 40724860 PARTS LIST ITEM PART # DESCRIPTION QUANTITY 51725128 CYL-4.0/2.0 16.00S 36.00CC 60139298 PIN-TYPE H 1.50 X 4.00 71415014 KEEPER-PIN 0.38 72060046 CAP SCR 0.38-16X 1.00 HH GR5 Z 72063051 WASHER 0.38 LOCK...

  • Page 79: Sub Base Assembly W/O Side Shift W/Gear Style Body Rotation (40725742)

    Chapter 7 Tirehand Parts Sub Base Assembly w/o Side Shift w/Gear Style Body Rotation (40725742) HARDWARE IS CONTAINED IN KIT 91725744 40725742 PARTS LIST ITEM PART # DESCRIPTION 72063116 WASHER .75 N FLAT H ASTMF436Z 72601749 CAP SCR .75-10X 8.00 HH GR8 Z SUB BASE WLDMT- TH36 NEW 20131120 Courtesy of Crane.Market...

  • Page 80: Fall Back Arm Cylinder (51724567)

    TH36K164 Manual #99905544 Fall Back Arm Cylinder (51724567) 15” CLOSED - 19” OPEN - 5.00” STROKE 17 (2) #15 HOLE DRILLED 0.188” DEE P PRESS IN PART #60125699 16 (2) 16 (2) DETAIL C SCALE 1/2 NOTES: IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISSASSEMBLED.

  • Page 81: Body Rotation Cylinder (51725128)

    U-CUP LOADED 2.00X 2.50 X .38 “B” 7R14P020 ROD WIPER-TYPE D 2.00 ROD 6C300020 STOP TUBE-2.00 ROD X 3.00 LONG 6C150020 STOP TUBE-2.00 ROD X 1.50 LONG 6A025020 WAFER LOCK IMT 2.00 73054999 VALVE-CBAL SUN01 CBBC-LHN 70055173 BEARING-GAR DX 1.50X1.67X1.00 REV A 20130729 Courtesy of Crane.Market...

  • Page 82: Fall Back Arm Cylinder (51726020)

    TH36K164 Manual #99905544 Fall Back Arm Cylinder (51726020) #15 HOLE DRILLED 0.188” DEE P PRESS IN PART #60125999 18 (2) 15” CLOSED - 18” OPEN - 5” STROKE 16 (2) 16 (2) D E T A IL B NOTES: IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISSASSEMBLED.

  • Page 83: Clamp Cylinder (51726021)

    WEAR RING-PISTON 5.50 OD X .50W 7T2N8032 WEAR RING-ROD 3.00 ID X 1.00W 7T61N200 LOCK RING-NYLON 2.00in 7T66P550 PISTON SEAL-PSP 550 9C222432 SEAL KIT-IMT 5.53B 3.00R 2.00S 5V152611 VALVE BLK-SGL 25 GPM .75 16SAE (PART OF 1) REV A 20140320 Courtesy of Crane.Market...

  • Page 84: Side Shift Cylinder (3B083930)

    7R546020 U-CUP SEAL – 2.00 ID X 2.50 OD 7R14P020 ROD WIPER – 2.00 TYPE D 6A025020 WAFER LOCK – IMT 2.00R 6C150020 STOP TUBE – 2.00R X 1.50 L 6C30020 STOP TUBE – 2.00R X 3.00L REV B 20111012...

  • Page 85: Clamp Cylinder (3C041930)

    VALVE – CBAL 25 GPM 6HX05530 HEAD – 5.53B X 3.00R 6IX05520 PISTON – 5.53B X 2.00S 9C222432 SEAL KIT – IMT 5.53B 3.00R 2.00S 7Q072354 O-RING 5.12 X 5.50 X .19 70 1REF 7Q10P354 BACKUP RING – 5.12 X 5.50...

  • Page 86: Camera Kit - Dual (40724922)

    TH36K164 Manual #99905544 Camera Kit - Dual (40724922) 40724922 PARTS LIST ITEM PART # DESCRIPTION 52724610 BODY-WLDMT TH25 60136590 CAMERA MOUNT 60139306 GUARD- CAMERA MNT 71414717 NUT- 0.25-20 CHANNEL 72060004 CAP SCR 0.25-20X 1.00 HH GR5 Z 72060046 CAP SCR 0.38-16X 1.00 HH GR5 Z 72063003 WASHER 0.38 FLAT...

  • Page 87: Hydraulic Kit (91724906)

    Chapter 7 Tirehand Parts Hydraulic Kit (91724906) 91724906 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 72532768 TEE, #4 MJIC 51396204 HOSE-FZ 0.50 X 45.00 (8-8) 73054829 FLOW DIVIDER 72533589 ADPTR-M STR/M JIC 10 4 72532358 ADAPTER, #8 MALE STR/#8 MALE JIC 51395900 HOSE-FF 0.50 X 70.00 72531205...

  • Page 88: Hydraulic Kit W/Gear Style Body Rotation (91725736)

    TH36K164 Manual #99905544 Hydraulic Kit w/Gear Style Body Rotation (91725736) 91725736 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 72532768 TEE, #4 MJIC 51395900 HOSE-FF .50 X 70.00 73054829 FLOW DIVIDER 72532359 ADPTR-M STR/M JIC 10 8 72532358...

  • Page 89: Valve Bank (73734847)

    Chapter 7 Tirehand Parts Valve Bank (73734847) NOTE: Valvebank 73734847 replaces 73734782 and 73734656. VALVE SECTIONS COIL CONNEC TORS M8 X 10 Deep - 4 Pls. CONNECTION BLOCK PRESS RETURN (TANK) SIDE BODY CLAMP FALL SHFT BACK ARMS Port Sizes: Pressure (P): SAE-12 Return (R): SAE-12 Load Sense (LS): SAE-4...

  • Page 90: Valve Bank Schematic (73734847)

    TH36K164 Manual #99905544 Valve Bank Schematic (73734847) Courtesy of Crane.Market...

  • Page 91: Hydraulic Kit W/O Valve Bank - Short Arm W/Cylinder Style Body Rotation (91724913)

    Chapter 7 Tirehand Parts Hydraulic Kit w/o Valve Bank – Short Arm w/Cylinder Style Body Rotation (91724913) 91724913 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 72532768 TEE, #4 MJIC 51393976 HOSE-FF 0.25X 42.00 (4-4) 73054829 FLOW DIVIDER 72532358 ADAPTER, #8 MALE STR/#8 MALE JIC 51703979...

  • Page 92: Hydraulic Kit W/O Valve Bank - Short Arm W/Gear Style Body Rotation (91725735)

    TH36K164 Manual #99905544 Hydraulic Kit w/o Valve Bank – Short Arm w/Gear Style Body Rotation (91725735) 91725735 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 72532768 TEE, #4 MJIC 51393976 HOSE-FF .25X 42.00 (4-4) 73054829 FLOW DIVIDER 51399542 HOSE-FF .38X 26.50 (6-6) 100R17...

  • Page 93: Hydraulic Kit W/Valve Bank - Long Arm (91724914)

    Chapter 7 Tirehand Parts Hydraulic Kit w/Valve Bank – Long Arm (91724914) 91724914 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 51396204 HOSE-FZ 0.50 X 45.00 (8-8) 72532768 TEE, #4 MJIC 73054829 FLOW DIVIDER 72533589 ADPTR-M STR/M JIC 10 4 72532358 ADAPTER, #8 MALE STR/#8 MALE JIC 51395900...

  • Page 94: Hydraulic Kit W/Valve Bank - Long Arm W/Gear Style Body Rotation (91725734)

    TH36K164 Manual #99905544 Hydraulic Kit w/Valve Bank – Long Arm w/Gear Style Body Rotation (91725734) 91725734 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 72532768 TEE, #4 MJIC 51395900 HOSE-FF .50 X 70.00 73054829 FLOW DIVIDER 72532359 ADPTR-M STR/M JIC 10 8...

  • Page 95: Hydraulic Kit W/O Valve Bank - Long Arm (91724915)

    Chapter 7 Tirehand Parts Hydraulic Kit w/o Valve Bank – Long Arm (91724915) 91724915 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 72532768 TEE, #4 MJIC 51399471 HOSE-FF .38 X 72.00 (6-8) 100R2 73054829 FLOW DIVIDER 72533373 UNION-BULKHEAD 37° JIC .75 72532358 ADAPTER, #8 MALE STR/#8 MALE JIC 72533024...

  • Page 96: Hydraulic Kit W/O Valve Bank - Long Arm W/Gear Style Body Rotation(91725733)

    TH36K164 Manual #99905544 Hydraulic Kit w/o Valve Bank – Long Arm w/Gear Style Body Rotation(91725733) 91725733 PARTS LIST ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 72532768 TEE, #4 MJIC 51393976 HOSE-FF .25X 42.00 (4-4) 73054829 FLOW DIVIDER 51399542 HOSE-FF .38X 26.50 (6-6) 100R17...

  • Page 97: Harness - Tirehand Radio Remote (77441524)

    Chapter 7 Tirehand Parts Harness – Tirehand Radio Remote (77441524) CJ-400 SPLI CE G CP-1200 DEUTSCH: DTM06-12SA 80012 1062-20-0122 WM12S CA V ITY PLUG : 0413-204-2005 C AVITY C OL OR G A. P RIN T L ABE L C ON -SPLC C AV ITY CJ-600 C AVITY...
  • Page 98 TH36K164 Manual #99905544 Courtesy of Crane.Market...

  • Page 99: Harness - Tirehand Chassis Interface (77441525)

    Chapter 7 Tirehand Parts Harness – Tirehand Chassis Interface (77441525) Courtesy of Crane.Market...

  • Page 100: Harness - Tirehand Radio Remote (77441525)

    TH36K164 Manual #99905544 Harness – Tirehand Radio Remote (77441525) Courtesy of Crane.Market...

  • Page 101: Decal Kit (95724917)

    PLACARD-SERIAL NUMBER 1 70391612 DECAL-GREASE WEEKLY (LEFT) 70391613 DECAL-GREASE WEEKLY (RIGHT) 70392524 DECAL-ROTATE CRANE WHILE GREAS 70393671 DECAL-TH OPERATION WARNINGS 70393672 DECAL-DANGER TH OPERATION 70399140 DECAL-DIAMOND IMT 6.75X13.50 REFL 72661638 TACK-METAL DECAL 1 CAPACITY CHART DECAL 2 IDENTIFICATION DECAL Courtesy of Crane.Market...

  • Page 102: Recommended Spare Parts

    Critical or Normal Wear items during the first year of operation. PART # DESCRIPTION QUANTITY 40725222 SPARE PARTS LIST TH25K164 51717952 SEAL KIT-IMT 3.00B 1.50R 1.06S 60020116 BUSHING-B148 ROTATION SM CRANE 60020120 BUSHING-TOP DRIVE GEAR 60020121 BUSTHIN-BTM DRIVE GEAR 60020179 BUSHING-BRZ 1.50X 2.25X .81...

  • Page 103: Radio Remote

    H A P T E R Radio Remote For Radio Remote operation instructions, features, specifications, and programming see the TireHandler Radio Remote System manual P/N 99905678. Courtesy of Crane.Market...
  • Page 104 Courtesy of Crane.Market...

  • Page 105: Camera Option

    H A P T E R Camera Option In This Chapter ..............Camera Kit (40724922) ........... Monitor-Dual Vision (77734784) ......Camera-For Dual Vision Monitor (77734785) ..... Cable-Coax 65’ for Dual Vision Monitor (77734786) Courtesy of Crane.Market...

  • Page 106: Camera Kit - Dual (40724922)

    TH36K164 Manual #99905544 Camera Kit - Dual (40724922) 40724922 PARTS LIST ITEM PART # DESCRIPTION 52724610 BODY-WLDMT TH25 60136590 CAMERA MOUNT 60139306 GUARD- CAMERA MNT 71414717 NUT- 0.25-20 CHANNEL 72060004 CAP SCR 0.25-20X 1.00 HH GR5 Z 72060046 CAP SCR 0.38-16X 1.00 HH GR5 Z 72063003 WASHER 0.38 FLAT...

  • Page 107: Monitor-Dual Vision (77734784)

    Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 108 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 109 Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 110 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 111 Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 112 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 113 Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 114 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 115 Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 116 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 117 Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 118 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 119 Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 120 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 121 Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 122 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 123 Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 124 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 125 Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 126 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 127 Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 128 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 129 Chapter 9 Camera Option Monitor-Dual Vision (77734784) Courtesy of Crane.Market...
  • Page 130 TH36K164 Manual #99905544 Monitor-Dual Vision (77734784) Courtesy of Crane.Market...

  • Page 131: Camera-For Dual Vision Monitor (77734785)

    Chapter 9 Camera Option Camera-For Dual Vision Monitor (77734785) Courtesy of Crane.Market...
  • Page 132 TH36K164 Manual #99905544 Camera-For Dual Vision Monitor (77734785) Courtesy of Crane.Market...
  • Page 133 Chapter 9 Camera Option 131 Camera-For Dual Vision Monitor (77734785) Courtesy of Crane.Market...
  • Page 134 TH36K164 Manual #99905544 Camera-For Dual Vision Monitor (77734785) Courtesy of Crane.Market...

  • Page 135: Cable-Coax 65' For Dual Vision Monitor (77734786)

    Chapter 9 Camera Option 133 Cable-Coax 65’ for Dual Vision Monitor (77734786) Courtesy of Crane.Market...

Table of Contents