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Ag Leader AgXcel GX2 Manual
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Ag Leader AgXcel GX2 Manual

Dual electric pump
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Implement   S ize   i n   R ows
GPA   ( Max)
Note:   D ual   5 .3   G PM   e lectric   p umps   c an   o nly   a chieve   a   m aximum   o f   6 .0   G PM.   H owever   p umps   s hould   n ot   b e   u sed  
at   t heir   h ighest   c apacity   a s   t his   w ill   d rastically   r educe   t he   l ife   o f   t he   p umps
PO Box 1611
Kearney, NE 68848
877.218.1981
www.agxcel.com
WWW.AGXCEL.COM
Integration into AgLeader Integra/InSight
GX2B
AgXcel   G X2   D ual   E lectric   P ump   G PA   S pecifications
This   c hart   r epresents   t he   m aximum   G PA   o n   3 0"   c enters   a t   6   M PH
NOTE: This is only a guide! Please consult your AgLeader
dealer for detailed instructions or troubleshooting!
877-218-1981 Rev 5/9/2016
AgXcel GX2
Fertilizer System Integration for
8
12
20
13
info@agxcel.com
16
24
10
5

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Summary of Contents for Ag Leader AgXcel GX2

  • Page 1 AgXcel GX2 Fertilizer System Integration for Integration into AgLeader Integra/InSight GX2B AgXcel   G X2   D ual   E lectric   P ump   G PA   S pecifications This   c hart   r epresents   t he   m aximum   G PA   o n   3 0"   c enters   a t   6   M PH Implement  ...

  • Page 3: Initial Installation Steps

    Thank you for purchasing an AgXcel Precision Liquid Fertilizer Application System (FAS) for your liquid place- ment requirements. The AgXcel FAS system can be integrated into the following OEM controllers: • Ag Leader • John Deere Green Star • Trimble •...
  • Page 4 Therefore, if you were applying two liquid fertilizers on your planter, you will need three rate controllers, one for seed and two for liquid fertilizer. The harness coming out of the AG Leader rate controller is a 12 pin amp connector that will be connected to the AgXcel 16 pin amp connector extending from the AgXcel GX system.
  • Page 5 B. Ag Leader Integra with Direct Command C. AgXcel Integration Harness - Part #53514 D. AgXcel Section Valve Harness - Part #53594 (12 section harness also available) E. AgXcel Control Harness - Part #53697 F. AgXcel GX2 Electric Dual Pump System WWW.AGXCEL.COM 877-218-1981 info@agxcel.com...
  • Page 6 AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) The image below shows the output functions by pin locations on the AgLeader Liquid Product Control Module. Use this information to verify if the AgLeader system is providing the correct output. If it is not, contact your AgLeader dealer to check and repair the module.
  • Page 7 AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) AgLeader Setup This section will guide you through the necessary steps to setup your AgLeader display to control your AgXcel Precision Liquid Fertilizer System. Follow the general directions in your AgLeader Insight User Manual (under Setup and Application) or Integra Operators Manual (under Configuration and Liquid Rate Control).
  • Page 8 AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) Setup - Configuration List - InSight 1. From this menu choose the Controller tab. This will en- ter the Controller menu shown on the next page. Use the Speed Input Settings button to set a manual ground speed.

  • Page 9: Pressure Calibration

    AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) Setup - Configuration List - InSight Pressure Calibration 1. From the Controller Menu, select the controller you want to change, or use the Add button to create a new controller. The AgXcel harnesses include a connection for 2 pressure sensors.
  • Page 10 AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) Setup - Controller Settings Controller Settings are the parameters that must be set to accurately control your AgXcel system AgLeader Insight (Integra on next page) 1. Flow Meter Cal: See Chart Flowmeter Calibration For Micro-Trak Flowmeter - Use Pulses Per Gallon...
  • Page 11 AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) AgLeader Integra Controller Settings See Flowmeter Chart on previous page Not used if Flow Control Valve is set to Close, but still needs to be set Can be set higher if system is slow to reach Target Rate when starting.
  • Page 12 AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) INITIAL OPERATIONS INSTRUCTIONS (InSight) AgXcel highly recommends that you perform these exact steps with water to verify the system is correctly installed and ready for field use. System Diagnostic Button will take you to information in- cluding Liquid Diagnostics.
  • Page 13 AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) INITIAL OPERATIONS INSTRUCTIONS - InSight - Manual 1. Enter manual mode by pushing the “M” button in the upper right corner of the screen. You can identify that you are in manual mode when the Target Rate says OFF.
  • Page 14 AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) INITIAL OPERATIONS INSTRUCTIONS - InSight - Auto 1. Push the button in the lower right corner to return to the main run screen. Verify a speed in MPH is shown. If not, return to setup and enter a manual ground speed.
  • Page 15 AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) INITIAL OPERATIONS INSTRUCTIONS (Integra) The Grid button in the lower left corner of the screen brings up the Map screen for Run Time Operations. The Product Tabs are shown in the upper right corner of the Map. Ground Speed Device Information (Diagnostic) Press the Device Information button, then...
  • Page 16 AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) INITIAL OPERATIONS INSTRUCTIONS - Integra - Manual Device Information Button (Diagnostic) 1. Enter manual mode by pushing the “M” button in the upper right corner of the screen. You can identify that you are in manual mode when the Target Rate says OFF.
  • Page 17 AGXCEL INTEGRATION INTO AGLEADER WITH DIRECT COMMAND (Read Instructions Completely before Beginning Installation) INITIAL OPERATIONS INSTRUCTIONS - Integra - Auto 1. Push the Grid button in the lower left corner to return to the main run screen. Verify a speed in MPH is shown.

  • Page 18: Troubleshooting

    TROUBLESHOOTING (Read Instructions Completely before Beginning Installation) Pumps run for a few seconds then turn off This symptom is due to the pumps drawing more current than the 40 amp limit of the EPD. 1. Unplug the EPD connector going to the battery for 2-3 seconds. Removing power from the EPD resets it.
  • Page 19 TROUBLESHOOTING (Read Instructions Completely before Beginning Installation) Section Valve(s) will not move 1. Go to Rate Control Detail to investigate this issue. 2. Turn section valve switches on the switch box on and off. Do you have a problem with one or all of the valves?.
  • Page 20 TROUBLESHOOTING (Read Instructions Completely before Beginning Installation) EDP Status Lights Control Signal LED’s Status LED The status LED on the PWM is a good indica- tor to determine if there’s a problem with the To Pumps system. It is especially helpful if you are calling PWM Signal in for tech support.
  • Page 21 TROUBLESHOOTING (Read Instructions Completely before Beginning Installation) Electric pumps will not turn on Connect pumps directly to battery 1. Find the EPD (electric pump driver) shown at right. Connect the two connectors (highlighted green, shown on the right) to each other. This will bypass the module and supply 12 volts directly to pumps. 2.
  • Page 22 TROUBLESHOOTING (Read Instructions Completely before Beginning Installation) Application Rate Fluctuates This symptom is due to the pumps drawing more current than the 40 amp limit of the EPD. First, you need to determine if the fluctuation is caused by the controller sending fluctuating signals to the valve.
  • Page 23 A. Minimum Flow (from above) ÷ Total Rows = ______________ GPM / Row B. GPM / Row (from line above) x Rows per section = _______GPM / Section Will your flowmeter measure the minimum GPM / section? AgXcel GX2 Electric Pump Flow Rates Flowmeter Table Max Flow GPM...
  • Page 24 AGXCEL MAGNETIC FLOWMETER OPTION (Read Instructions Completely before Beginning Installation) AGXCEL MAG FLOWMETER The AgXcel Mag Flowmeter is a magnetic flowmeter, also technically known as an electromagnetic flowmeter. A magnetic field is applied to the metering tube, which results in a potential difference proportional to the flow velocity perpendicular to the flux lines.
  • Page 25 AGXCEL TURBINE FLOWMETER OPTION (Read Instructions Completely before Beginning Installation) AGXCEL TURBINE FLOWMETER AgXcel flowmeter kits consist of the flowmeter, sensor, mounting bracket and hose barb fittings. The FM750 GFN turbine flowmeter requires a minimum of 24” of hose, with a gentle curve, should be used after the flow- meter outlet before any fittings are inserted.
  • Page 26 LOCATING THE FLOWMETER CALIBRATION NUMBERS (Read Instructions Completely before Beginning Installation) Mag Flowmeter If you have a magnetic flowmeter there will be a sticker located on one of the sides. Find the pulses per gallon and use the chart below to determine your flowmeter calibration number. If you have a turbine flowmeter (black cylinder shape) there will be a tag tied to the flowmeter like the image shown on the right.
  • Page 27 GX2 ACCESSORY - SECTION VALVES (Read Instructions Completely before Beginning Installation) SECTION VALVES - HOW THEY WORK Section valves can be assembled into groups with a common inlet to control flow to each section. Common assemblies use up to 5-6 valves, however, more can be used where practical Many alternate fittings can be used to accommodate different hose sizes and configurations.

  • Page 28: How It Works

    GX2 ACCESSORY - RECIRCULATION KIT (Read Instructions Completely before Beginning Installation) Recirculation Regulation valve APPLICATIONS 1. Recirculation flow is required for product agitation. 2. IF a low flow rate is required, that would require pump to run less than 10-20% of maximum capacity. This kit will allow the pump to turn faster, while only applying a low rate of product.
  • Page 29 GX2 ACCESSORY - PRESSURE SENSOR AND GAUGE (Read Instructions Completely before Beginning Installation) MOUNT ON SECTION VALVES The AgXcel GX10 OEM integration harness is capable of implementing a pressure transducer into the system so that system pressure may be displayed on the console in the cab of the tractor. Now even though the in-cab pressure is for informational purposes only, it can be very useful for managing the system.
  • Page 30 IMPLEMENT SWITCH (Read Instructions Completely before Beginning Installation) #54066 Standard implement switch also available #17921 WWW.AGXCEL.COM 877-218-1981 info@agxcel.com...
  • Page 31 FLOATING BALL MANIFOLDS (Read Instructions Completely before Beginning Installation) 4” Gauge High Flow Columns p/n 33816 Full Flow Column The high flow column is typically used with with 3/8” HB Outlet p/n 20985 rates over 10 GPA. AgXcel recommends the use of low flow columns with 1/4”...
  • Page 32 FLOATING BALL MANIFOLDS (Read Instructions Completely before Beginning Installation) In from flowmeter WWW.AGXCEL.COM 877-218-1981 info@agxcel.com...
  • Page 33 FLOATING BALL MANIFOLDS (Read Instructions Completely before Beginning Installation) Sections WWW.AGXCEL.COM 877-218-1981 info@agxcel.com...

  • Page 34: Check Valves

    Agxcel Colored Disc Orifice Rate Charts For 30” Spacing Read Instructions Completely Before Beginning Installation Check Valves 10 ib check valve with 3/8” hose barbs P/N - 313 The recommended check valve for most Agxcel installations is the 10 lb check valve with 3/8” hose barbs. This works with 3/8”...

  • Page 35: Part Numbers And Descriptions

    PART NUMBERS AND DESCRIPTIONS (Read Instructions Completely before Beginning Installation) Part # Description 18032 3/4” Hose Shank - Straight 18033 3/8” Hose Shank - 90° 18034 3/4” Hose Shank - 90° 18037 ORS Male x ORS Male x1” Female Tee 18038 ORS Male x ORS Female - 90°...
  • Page 36 PART NUMBERS AND DESCRIPTIONS (Read Instructions Completely before Beginning Installation) 20985 Wilger Regular Flow Column with 3/8” Hose Barb (Complete) 25681 Floating Ball Retainer 25682 U-Clip Lock (Wilger) 25687 Flow Indicator Column (Wilger) 25709 1/4” Quick Connect - 90° 37614 Wilger Low Flow Column 1/4”...
  • Page 37 FERTILIZER SYSTEM FLOW CHARTS (Read Instructions Completely before Beginning Installation) Use the correct implement width chart to find the required pump flow (in gallons per minute) based on travel speed and application rate. IMPLEMENT   S IZE   I N   F EET MPH  ...
  • Page 38 FERTILIZER SYSTEM FLOW CHARTS (Read Instructions Completely before Beginning Installation) Use the correct implement width chart to find the required pump flow (in gallons per minute) based on travel speed and application rate IMPLEMENT   S IZE   I N   F EET MPH  ...
  • Page 39 Wire Size: 18 AWG unless otherwise AgLeader Adapter 16 Round Pin - AMP specified Male pins in male body Cable (with threads for swivel nut) 12 Pin Boom Connector P/N 53514 Deutsch DT06-12S Female Valve GND Section 1 Section 2 Section 2 Section 3 BLUE...
  • Page 40 PWM Harness Flowmeter, PWM, Pressure P/N 53697 16 Round Pin - AMP 150 MP Tower 2-Pin Female pins in female body (with threads for swivel nut) +12 VDC -12 VDC +12 VDC -12 VDC Pressure 1 Plug 150 MP Shroud 3-Pin 150 MP Tower 3-Pin Pressure 1 Pressure 2...
  • Page 41 6 Section Boom Harness Section 1 Section 2 P/N 53594 150 MP Tower 3-Pin 150 MP Tower 3-Pin +12 VDC +12 VDC Ground Ground 16 Round Pin - AMP Signal Signal Female pins in female body (with threads for swivel nut) Valve Ground Section 2 Section 3...
  • Page 42 12 Section Section 1 150 MP Tower 3-Pin Boom Harness +12 VDC Ground P/N 53800 Section 2 Signal 150 MP Tower 3-Pin +12 VDC Ground Signal Section 3 150 MP Tower 3-Pin +12 VDC Ground Section 4 Signal 150 MP Tower 3-Pin +12 VDC Ground Signal...
  • Page 43 RECOMMENDED CARE AND MAINTENANCE (Read Instructions Completely before Beginning Installation) WINTERIZATION AgXcel recommends flushing your fertilizer pump and complete system with adequate amounts of water first. Next, use RV antifreeze to winterize your system by pumping an adequate amount through all components. At the beginning CHANGE PUMP OIL ANNUALLY (GX5 HYDRAULIC SYSTEMS ONLY) GX5 pumps use an internal oil lubricated crankshaft and connecting rod design.
  • Page 44 (Read Instructions Completely before Beginning Installation) GX2 ELECTRIC PUMPS GX5 HYDRAULIC PUMPS The AgXcel GX2 Dual Pump electric system is The AgXcel GX5 Hydraulic Pump system is designed with a 2# or 4# inline check valve. designed with an 8# inline check valve. AgX-...
  • Page 45 AGXCEL 877.218.1981 www.agxcel.com precision liquid fertilizer systems 30” AGXCEL COLORED DISC ORIFICE RATE CHARTS FOR 30” SPACING AgXcel   C olored   D isc   O rifice   R ate   C harts   f or   3 0”   S pacing   (Read Instructions Completely before Beginning Installation)  ...
  • Page 46 AGXCEL 877.218.1981 www.agxcel.com precision liquid fertilizer systems 30” AGXCEL COLORED DISC ORIFICE RATE CHARTS FOR 30” SPACING (Read Instructions Completely before Beginning Installation) BROWN   O RIFICE   (41)   MILES   P ER   H OUR     GPM  ...
  • Page 47 AGXCEL 877.218.1981 www.agxcel.com precision liquid fertilizer systems 30” AGXCEL COLORED DISC ORIFICE RATE CHARTS FOR 30” SPACING (Read Instructions Completely before Beginning Installation) RED   O RIFICE   ( 63)   MILES   P ER   H OUR     GPM  ...
  • Page 48 AGXCEL 877.218.1981 www.agxcel.com precision liquid fertilizer systems 30” AGXCEL COLORED DISC ORIFICE RATE CHARTS FOR 30” SPACING (Read Instructions Completely before Beginning Installation) EM   G REEN   ORIFICE   ( 110)   MILES   P ER   H OUR     GPM  ...
  • Page 49 AGXCEL 877.218.1981 www.agxcel.com precision liquid fertilizer systems 30” AGXCEL COLORED DISC ORIFICE RATE CHARTS FOR 30” SPACING (Read Instructions Completely before Beginning Installation)     ROYAL   B LUE   ORIFICE   ( 141)   MILES   P ER   H OUR     GPM  ...

  • Page 50: General Safety Information

    5059 Industrial Series Pumps 5059 Industrial Series Pumps Installation, Operation, Repair and Parts Manual Description AgXcel offers various pump models for different applications. The information outlined in this manual is general and not specific to all 5059 series pumps. Be certain the pump materials are compatible with the fluid being pumped.

  • Page 51: Bypass Operation

    Pressure Switch Operation The pressure switch reacts to outlet pressure and inter- rupts power at the preset shut-off pressure indicated on Improper adjustment of the pressure switch may cause the pump label. When outlet pressure drops below a severe overload or premature failure. Failures due to predetermined limit (typically 15-20 psi [1-1.4 bar] less improper adjustment of the pressure switch will not be than the shut-off pressure), the switch will close and the...
  • Page 52 Electrical trip, or can result in premature motor or switch failure due to excessive heat. Electrical wiring should be performed by a qualified elec- trician, in accordance with all local electrical codes. For the pump to meet U.L./C-UL requirements, the circuit MUST be protected with a slow-blow fuse (U.L./C-UL The pump should be on a dedicated (individual) circuit, certified) or equivalent circuit breaker as indicated on the...
  • Page 53 *Agxcel does not carry replacement parts for electric pumps. Please check with your local Remco dealer for parts listed below. WWW.AGXCEL.COM 877-218-1981 info@agxcel.com...
  • Page 54 Limited Warranty on AgXcel Agricultural Pumps & Accessories AgXcel agricultural products are warranted to be free of defects in material and workmanship under normal use for the time periods listed below, with proof of purchase. - Pumps: one (1) year from the date of manufacture, or one (1) year of use. This limited warranty will not exceed two (2) years, in any event.