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Summary of Contents for Hyundai power products HYTD300
- Page 1 TRACKED DUMPER HYTD300 Instruction Manual...
- Page 2 We would be delighted if you left us positive feedback! Thank you for purchasing this product. This manual has been produced by Hyundai Power Products and should be kept with the product. Please read and understand these instructions before you use your product. Failure to do this may result in personal injury or damage to the product.
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Page 3: Table Of Contents
Contents Symbols On The Machine..........4-5 Troubleshooting............29 General Safety............6-14 Specifications..............30 Understand Your Machine.........6 Maintenance And Care..........31-39 Personal Safety..........6-7 Safety..............31 Inspect Your Machine........7-8 Routine Maintenance........32 Engine Safety............8 Preventive Maintenance........32 Work Area............8-9 Adjusting Clutch..........33 During Use............9 Adjusting Steering........33-34 Carbon Monoxide..........10 Lubrication............35 General Fuel Safety........10-11 Tightening Tracks........35-36 Electrical Safety..........12 Replacing Belt Drive.........36-37... -
Page 4: Symbols On The Machine
Symbols On The Machine We have provided safety messages in this manual and on the machine. This information alerts you to potential hazards that could hurt you or others. Please read these messages carefully. However, we may not have listed all of the possible hazards, you must also use your own judgement. - Page 5 Symbols On The Machine RECYCLING AND DISPOSAL This marking indicates that this product should not be disposed with other household wastes. To prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of material resources.
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Page 6: General Safety
General Safety WARNING : READ THE INSTRUCTION BOOKLET THOROUGHLY BEFORE USING THE MACHINE. Keep for future reference and pass it on if the machine is loaned or sold to another user. Personal Safety Understand Your Machine • WARNING! You must read these •... -
Page 7: Inspect Your Machine
General Safety • Always keep hands and feet away from all • Never operate the machine when it is in pinch points. need of repair or is in poor mechanical condition. Replace damaged, missing, or • Do not touch parts that might be hot failed parts before using it. -
Page 8: Engine Safety
General Safety • Keep the machine in good operating • Never incline the machine during ignition. condition. Operating the machine in poor or Ignite the machine on a flat surface without questionable condition could result in serious obstacles or high grass. injury. -
Page 9: During Use
General Safety During Use • The maximum uphill angle of the machine is 20°. The maximum downhill angle of • Always hold the unit with both hands when the machine with the head downward is 6°. operating. Keep a firm grip on the handlebars. Do not shift gears on slopes. -
Page 10: Carbon Monoxide
General Safety Carbon Monoxide by leaving the affected area or by opening doors and windows. If safe and practical to do so make sure that the machine is turned off. DANGER DO NOT enter a room you suspect of having carbon monoxide present –... - Page 11 General Safety • ALWAYS keep the work area tidy. • Always stop the engine and allow it to cool before filling the fuel tank. Never remove • ALWAYS dispose of waste fuels correctly. the cap of the fuel tank or add fuel while the engine is running or when the engine is hot.
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Page 12: Electrical Safety
General Safety Electrical Safety (Where You must advise the medical staff of the type of acid. Applicable) • Lead/acid battery = dilute sulphuric acid. DANGER! • Nickel/cadmium = potassium hydroxide ELECTRICITY CAN KILL – NEVER WORK alkali electrolyte. ON LIVE/ENERGISED EQUIPMENT. •... -
Page 13: Noise
Note The HYTD300 is a petrol mini dumper from the following to reduce the risk of white finger Hyundai. The HYTD300 is powered by a and carpal tunnel syndrome;... -
Page 14: Personal Protective Equipment
General Safety Personal Protective Equipment Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or repairing the machine. No protective equipment can ensure 100% protection. When selecting PPE, make sure it’s CE marked and it suits the user in terms of size, fit, etc. If more than one item of PPE is worn at the same time, make sure they can be used together, e.g wearing safety glasses may disturb the seal of a respirator, causing air leaks. -
Page 15: Getting Started
Contact HYUNDAI Power Products immediately. You must keep the packaging NOTE - Images may vary depending on material in case the machine needs to be model. -
Page 16: Unboxing
Unboxing You must read the unboxing safety on the previous page before you begin. STEP 1 Use the screwdriver and hammer to open all the side locks. STEP 2 Remove all the plywood plates, and remove all the loose parts on the bottom pallets. -
Page 17: What's In The Box
Unboxing What’s In The Box The HYTD300 comes partially assembled and is shipped in carefully packed packaging. After all the parts have been removed from the package, you should have: 1 - Handles 2 - Machine 3 - Gas Spring (Optional) 4 - Tools For Spark Plug Assembly 5 - Operator’s Manual... -
Page 18: Assembly
Assembly Gas Spring (Optional) You must read the assembly safety before you begin. STEP 1 Handlebar Assembly STEP 1 Lift up the hopper and insert a support rod for safety purpose. Align the holes in the gas spring with the holes in both guide brackets and insert M8x35 bolts, washers and nuts to tighten. -
Page 19: Plow Blade (Optional)
Assembly Plow Blade (Optional) STEP 3 STEP 1 Insert the shorter control lever into the longer lever. Align holes and fasten with M8x40 hex bolt, washers and nut. STEP 4 Mount the mounting bracket to the blade using M8x30 hex bolts, washers and nuts. STEP 2 Attach control lever to the guide tube. - Page 20 Assembly STEP 5 Install the already assembled plow blade to the machine as shown.
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Page 21: Features
Features... - Page 22 Features Gas Selection Lever Left/Right Steering Lever The gear selection lever has 4 positions: 3 Operate the lever to turn left/right. forward speeds and 1 reverse. To change Operate the steering levers only at a speeds, move the speed shift lever to the reduced speed.
- Page 23 Features Throttle Control The throttle control regulates the speed of the engine, and moves between FAST SLOW , and STOP positions. The throttle control will shut off the engine when it is moved to the STOP position. Choke Control The choke control is used to choke the car- buretor and assist in starting the engine.
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Page 24: Preparation
Preparation Add Oil To Engine Add Petrol To Engine CAUTION! ALL FUELS ARE FLAMMABLE THE MACHINE IS SHIPPED Always fuel and de-fuel in a well ventilated area WITHOUT OIL. DO NOT START THE away from sources of ignition. ENGINE BEFORE ADDING OIL. WARNING! Petrol is extremely flammable CAUTION! and is explosive under certain conditions. -
Page 25: Before Each Use
Preparation STEP 3 After refuelling, make sure the tank cap is closed properly and securely. Be careful not to spill fuel when refuelling. Spilled fuel or fuel vapour may be ignited. If any fuel is spilled, make sure the area is dry before starting the engine. -
Page 26: Starting Procedure & Operation
Starting Procedure CAUTION - For OUTDOOR use ONLY. STEP 3 Petrol machines produce carbon monoxide – a poisonous, colourless and odourless gas that can cause serious injury or death. Petrol is highly flammable, always handle with extreme care and in a well ventilated area. NOTE - This machine is shipped without fuel and oil and MUST be filled before use. -
Page 27: Operating
Starting Procedure & Operating • It is therefore advisable to cover such IMPORTANT! stretches using low gear and taking extra Rapid retraction of the starter cord (kickback) care. In such situations, the machine should will pull your hand and arm toward the engine be kept in low gear for the whole stretch. -
Page 28: Stopping Procedure
Stopping Procedure Emergency Stop CAUTION - The engine and exhaust will remain hot for a while after use. Ensure the engine and exhaust has cooled before STEP 1 carrying out any maintenance, refuelling or storage. Turn off the engine switch to the OFF position. After Each Use •... -
Page 29: Troubleshooting
Troubleshooting NOTE - Where necessary, all corrective actions should be carried out by suitably qualified persons. Problem Possible Cause Possible Solution Engine fails to start. 1. Spark plug wire 1. Attach spark plug wire disconnected. securely to spark plug. 2. Out of fuel or stale fuel. 2. -
Page 30: Specifications
Specifications NOTE - All machines are tested and inspected so there may be some residual oil left in the machine so please fill with caution. Model HYTD300 Engine Type HYUNDAI IC200 OHV 4-Stroke Engine Size 196cc / 6.5hp Nominal Power 4.8kW... -
Page 31: Maintenance And Care
Maintenance & Care Safety 8. If any warning message stickers or instruction is damaged, replace them. 1. WARNING - Before cleaning or doing maintenance work, you need to disconnect 9. Store the machine in a safe place, out of the the spark plug cable and read the relevant reach of children. -
Page 32: Routine Maintenance
Maintenance & Care Routine Maintenance operation several times in order to completely empty the tank. Remember to top-up with oil before using the machine IMPORTANT - Routine and accurate again. maintenance is essential for maintaining original machine safety and performance CAUTION - DO NOT use a hose pipe or levels. -
Page 33: Adjusting Clutch
Maintenance & Care Adjusting Clutch Adjusting Steering When the clutch begins to show wear, the If steering becomes difficult to engage follow handle reach will become wider, making it these steps to adjust the cable tension. more difficult to reach. Follow these steps to return the clutch lever back to its original STEP 1 position. - Page 34 Maintenance & Care Replacing Drive Belt STEP 2 Tighten or loosen the cable by turning the STEP 1 cable adjustment nut clockwise or counter clockwise with 10mm wrench until you have Remove the belt covers as shown. reached your required tightness. STEP 3 Once tightness is set, return the jam nut against the handle to hold the cable in place.
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Page 35: Lubrication
Maintenance & Care Tightening Tracks You may need to loosen the belt guide bracket and slide back before removing belt. With use, tracks tend to loosen. When operating with loose tracks, they tend to slip Lubrication over the driving wheel causing it to jump its housing, thus damaging wear to the housing. -
Page 36: Replacing Belt Drive
Maintenance & Care STEP 1 Use the tipping handle to tip the hopper and set it on the blocks or supports rated for the weight of the box. STEP 2 Loosen locknut A. STEP 3 Tighten bolt B until the correct tightness is restored. - Page 37 Maintenance & Care STEP 4 Pull out the whole track. STEP 3 Loosen the adjusting bolts and pull the steering wheel axle toward the engine, then track will be loosen. When removing or installing the tracks, be careful not to get your fingers caught between the track and pulley.
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Page 38: Storage
Maintenance & Care Storage Do not use strong detergents or petroleum based cleaners when cleaning plastic parts. Chemicals can damage NOTE - If storing the machine for a period plastics. of 30 days or more, you must follow proper storage and winterisation guidelines to avoid Do not store the machine with fuel in a any possible issues with your machine. -
Page 39: Recycling & Disposal
Maintenance & Care Recycling And Disposal This symbol means you should ‘Reduce - Reuse - Recycle’ We do not offer a takeback We are a Member of the VALPAK scheme for the recovery of National Compliance Scheme and our Waste Electrical Electronic registration number is RM08660 Equipment (WEEE) &... -
Page 40: Spare Parts
Spare Parts Only use original spare parts: The use of non-original and/or incorrectly fitted parts will jeopardize the safety of the machine, may cause accidents or personal injuries for which the Manufacturer is under no circumstance liable or responsible. Part Part Number Rubber Track 1105072... -
Page 41: Our Product Range
Our Product Range Generators Mini Dumpers Leisure Inverter, Petrol, Diesel And Built-In 4-Wheel Drive Mini Dumper / Power Barrow Motorhome Generators Yard Sweeper Pressure Washers Self Propelled Yard Sweeper Power Brush Petrol, Diesel And Electric Pressure Washers Water Pumps Scarifiers Submersible, Clean And Dirty Water And Petrol Lawn Scarifier And Aerator Professional Chemical Water Pumps... -
Page 42: Useful Information
Proof of purchase will be required before you make a warranty claim. To leave a review, please go to: Full warranty terms and conditions can be uk.trustpilot.com/review/hyundaipowerequipment.co.uk found on the HYUNDAI POWER PRODUCTS website: Ordering Spare Parts www.hyundaipowerproducts.co.uk Only use original spare parts: The... -
Page 43: Notes
Notes... - Page 44 Notes...
- Page 45 Notes...
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Page 46: Contact Us
Need Help? Talk To Our Experts Contact Us Our friendly aftersales team will be more than happy to help you. Phone Call our team on 01646 687880, open Monday-Friday 8.30am-5pm. Email aftersales@hyundaipowerproducts.co.uk Online Live Chat Go to www.hyundaipowerproducts.co.uk Live chat is open Monday-Friday from 8.30am-5pm. Post Genpower Limited, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK. -
Page 47: Declaration Of Conformity
HYTD300 Dumper HYTD500 Product Details: Brand: Hyundai Model: HYMD500, HYTD300, HYTD500 Description: Mini Powered Dumper Name and address of technical documentation holder and EU distributor: Genpower Ltd, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK. Signed by: Roland Llewellin, Managing Director... - Page 48 Importer: GENPOWER LTD Isaac Way, London Road, Pembroke Dock, UNITED KINGDOM, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198 E: info@hyundaipowerproducts.co.uk www.hyundaipowerproducts.co.uk Imported/Distributed by Genpower Ltd for The United Kingdom & Ireland Licensed by Hyundai Corporation, Korea...
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