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Summary of Contents for Hyundai power products HYC5030
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Page 2: Table Of Contents
INDEX CONTENTS PAGE NO.s 3 – 8 SAFETY PART LOCATIONS 10 – 13 ASSEMBLY PRE-OPERATION CHECKS 13 – 14 STARTING PROCEDURE STOPPING PROCEDURE 15 – 16 OPERATING INSTRUCTIONS 16 – 23 MAINTENANCE TRANSPORTATION & STORAGE TROUBLESHOOTING SPECIFICATION DECLARATION OF CONFORMITY RECYCLING &... -
Page 3: Safety
1. SAFETY General Safety Notes. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user. - Page 4 1.10 Carbon Monoxide (where applicable). 1.11 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage. 1.12 The symptoms of carbon monoxide poisoning can include but are not limited to the following;...
- Page 5 1.20 General Fuel Safety (where applicable). CAUTION ALL FUELS ARE FLAMABLE Fire Hazard – keep fuel away from all sources of ignition for example heaters. 1.21 Lamps, sparks from grinding or welding. 1.22 DO NOT carry out hot work on tanks that have contained fuel. 1.23 ALWAYS keep the work area tidy.
- Page 6 1.46 All trailing cables should be routed so as not to cause any kind of trip hazard. 1.47 NEVER work on or near electricity with wet hands, wet clothing and wet gloves. 1.50 Batteries (where present). 1.51 Batteries present a risk if they become damaged by the possible leaking of electrolyte.
- Page 7 recommended to observe the condition of your hands and fingers. Seek medical attention immediately if any of the above symptoms should occur. 1.70 Noise (where applicable). 1.71 The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long-term and regular users are advised to have hearing checked regularly.
- Page 8 1.92 NEVER allow children or anyone unable to fully understand the directions given in this manual to operate this product. 1.93 Make sure you keep this manual handy so you may refer to it whenever questions arise and ensure you pass this manual on if the machine is loaned or sold. 1.94 Correct Personal Protective Equipment (PPE) MUST be worn at all times when operating or repairing this machine.
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Page 9: Part Locations
2. PART LOCATIONS Throttle Control Engine Upper Handle Exciter Lower Handle Base Plate Air Filter Oil Drain Port Fuel Tank Exhaust... -
Page 10: Assembly
3. ASSEMBLY CAUTION Due to the weight of this machine, it is advisable to seek assistance with assembly. Check all parts are present before beginning assembly. HANDLE Unfold the upper handle. Upper Handle Lower Handle Mount the lower handle to the mounting points on either side of the compactor plate deck. - Page 11 WHEEL KIT Align the holes in the wheel kit with the mounting points on either side of the compactor plate deck and secure in place. M10 x 30 Before using the compactor plate, you MUST fold up the wheel kit. Attach the paving pad (if required) by aligning the holes on the base plate with the holes in the paving pad and mounting plate.
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Page 12: Pre-Operation Checks
4. PRE OPERATION CHECKS NOTE This machine is shipped without fuel and oil in the engine. It is essential that fuel and oil levels are checked and maintained before each operation. ALWAYS check the fuel and oil level with the machine on flat level ground. Fuel Type Unleaded Petrol Engine Oil Type SAE30 or SAE15W40 Engine Oil... -
Page 13: Starting Procedure
ENGINE OIL Place the machine on a flat level surface. Clean the area around the oil filler cap/dipstick to prevent dirt and debris from entering the engine. Unscrew and remove the oil filler cap/dipstick. For machines without a dipstick, the oil level is determined by filing to the upper thread level. -
Page 14: Stopping Procedure
COLD START: Move the choke lever to the ‘START’ position. WARM START: Leave the choke lever in the ‘RUN’ position. Gently pull the recoil start handle until you feel resistance, the pull swiftly. Repeat until the engine starts. DO NOT let go of the recoil handle, instead return the handle to the start position slowly. -
Page 15: Operating Instructions
7. OPERATING INSTRUCTIONS NOTE This machine is shipped WITHOUT Oil and Fuel and will require filling BEFORE use. Failure to do so will result in engine damage that will not be covered by the warranty. WARNING You MUST STOP the machine if any of the following occur; The engine speed changes with no control. -
Page 16: Maintenance
7.10 NOTE When using a compactor on asphalt, a water sprinkler kit (not included) is required to help prevent the bottom plate from adhering to the hot asphalt surface. 7.11 NOTE When using on paving stones or similar, attach a paving pad to the bottom of the plate to prevent the compactor from marking or chipping the surface of the stones. - Page 17 Every 6 Every Month Every 50 Months Year Each Use Hours or 100 or 300 20 Hours Hours Hours Check Engine Oil Replace Check Air Filter Replace Check Spark Plug Replace Clean Fuel Filter Replace Spark Arrestor Clean Belt Tension Check Fuel Lines Check...
- Page 18 ENIGNE OIL CAUTION Risk of Burn from hot oil. Allow the oil to cool to WARM before changing. Warm engine oil will drain effectively. SAE30 or SAE15W40 Engine Oil Oil Type Drain the engine oil while the engine is warm. Warm oil will drain more effectively. Clean the area around the oil filler/dipstick and do not allow any dirt or debris to enter the engine.
- Page 19 AIR FILTER NOTE NEVER run the machine without an air filter being installed. A dirty air filter element affects the engine performance, increases fuel consumption and will make it difficult to start. If you notice a loss of power, check the air filter. You must ensure that the air filter housing is free of dust and debris.
- Page 20 SPARK PLUG CAUTION ALWAYS allow the engine to cool completely before removing the spark plug. NOTE ALWAYS replace the spark plug with the same model. Incorrect spark plug installation can cause serious engine damage. DO NOT allow dirt or debris to enter the cylinder bore. 8.19 Remove the spark plug HT lead cap.
- Page 21 8.28 Loosen the four engine mount bolts (do not remove) only enough to move the engine forward. 8.29 Loosen the jam nuts (B) leaving enough space between the nut and bracket. 8.30 Push the engine toward the back of the plate by turning the adjustment bolts A to remove any slack in the V-belt(s).
- Page 22 8.38 Loosen the jam nuts B and bolts A. 8.39 Slide the engine toward the front plate and slip the V Belt(s) off the pulley. 8.40 Install the new belt. 8.41 Position the V belt(s) over the engine pulley. 8.42 Move the engine back.
- Page 23 8.51 With assistance, tilt the housing upside down to allow the oil to drain. 8.52 Examine the oil to check for metal chips as a precaution. 8.53 Return the housing to an upright position. 8.54 Refill the exciter with the correct amount of oil. DO NOT overfill as overfilling can cause the excess oil to leak out of the breather.
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Page 24: Transportation & Storage
9. TRANSPORTATION & STORAGE CAUTION ALWAYS all the machine to cool completely before storage or transportation. TRANSPORT Drain the fuel tank using a siphon or similar fuel retrieval device. Store the fuel in a suitable fuel container for transport. Allow the engine to cool completely. Ensure the fuel tap and engine switch are in the off position. -
Page 25: Troubleshooting
10. TROUBLESHOOTING Problem Possible Cause Possible Solution Spark plug HT lead cap Re-attach spark plug HT lead disconnected Out of fuel or stale fuel Fill with clean fresh fuel Throttle control lever not in Move throttle control lever to correct starting position start position Engine fails to start Choke not in the ON position... -
Page 26: Specification
11. SPECIFICATION HYCP5030 HYCP6570 HYCP9070 78.5 Engine Size – cc Engine Type Hyundai 4 Stroke Single Cylinder OHV Fuel Type Unleaded Petrol SAE 30 or SAE15W40 Engine Oil Oil Type Plate Size (LxW) - 490 x 320 530 x 370 540 x 420 Centrifugal Force –... -
Page 27: Declaration Of Conformity
12. DECLARATION OF CONFORMITY 12.0 Genpower confirms that this Hyundai product conforms to the following CE Directives; 2006/42/EC Machinery Directive 2004/108/EC EMC Directive 2000/14/EC Amended by 2005/88/EC Noise Emissions Directive 97/68/EC 2010/26/EC NRMM Emissions Directive EC DECLARATION OF CONFORMITY The undersigned. As authorised by: Genpower Ltd Declares that the following equipment manufactured under licence by Hyundai Korea Conforms to the Directive:-... -
Page 28: Recycling & Product Disposal
13. RECYCLING & PRODUCT DISPOSAL 13.0 We do not offer a take back scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries. Instead the responsibility to dispose of WEEE and or batteries is passed on to you by So when it becomes necessary to dispose of your machine you must take it to your Local Civic Amenity Site. -
Page 29: Contact Details
14. CONTACT DETAILS 14.0 ADDRESS Genpower Ltd, Isaac Way, London Road, Pembroke Dock, Pembrokeshire. SA72 4RW. UK. TELEPHONE +44 (0) 1646 687880 14.1 aftersales@hyundaipowerproducts.co.uk 14.2 SUPPORT www.hyundaipowerproducts.co.uk 14.3 WEBSITE 15. WARRANTY Proof of purchase will be required before you make a warranty claim. 15.0 Full warranty terms and conditions can be found on the HYUNDAI POWER PRODUCTS website:... - Page 32 Importer: GENPOWER LTD Isaac Way, London Road Pembroke Dock, UNITED KINGDOM, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198 E: info@hyundaipowerproducts.co.uk www.hyundaipowerproducts.co.uk Imported/Distributed by GENPOWER LTD for The United Kingdom & Ireland Licensed by Hyundai Corporation, Korea...
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