fisair HEF2 Series Installation And Maintenance Manual

fisair HEF2 Series Installation And Maintenance Manual

Evaporative humidifiers for air handling units (a.h.u.) or ducts
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HEF2 SERIES
INSTALLATION AND MAINTENANCE MANUAL
OF EVAPORATIVE HUMIDIFIERS FOR
AIR HANDLING UNITS (A.H.U.) OR DUCTS
MHEF2-EN-20-0
In compliance with European Union Standards for machinery safety,
It's essential to read this manual in detail before installing units.
FISAIR S.L.U. C/ Uranio, 20, 28330 Madrid, Spain.
Tel: (+34) 91 692 15 14 Fax: (+34) 91 691 64 56 | info@fisair.com| fisair.com

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  • Page 1 In compliance with European Union Standards for machinery safety, It’s essential to read this manual in detail before installing units. FISAIR S.L.U. C/ Uranio, 20, 28330 Madrid, Spain. Tel: (+34) 91 692 15 14 Fax: (+34) 91 691 64 56 | info@fisair.com| fisair.com...
  • Page 2 HEF2 Series MANUAL...
  • Page 3: Table Of Contents

    11.2 A. Connection to the water supply for filling the water tank..........42 11.2 B. Connecting the drain to the water trap..............44 11.2 C. Electricity connection of the Fisair recirculation pump..........45 11.2 D. Level detector electricity connection ................47 11.2 E.
  • Page 4 13.3 A. Connection of the 24V or 230V water basin filling N.C. solenoid valve (supplied loose for installation by others) (*) ........................ 63 13.4 B. Connection of the N.C. motor-zone valve for automatic draining of the HEF2 series. (Recirculated water) ........................64 13.5 C.
  • Page 5 HEF2 Series MANUAL CLEANING AND DISINFECTION..................110 19.1. Evaporative humidification: a natural method that does not carry bacteria......110 19.2. Cleaning ........................... 110 19.2 A. General ......................... 110 19.2 B. Scale formation process ..................111 19.2 C. Cassette cleaning protocol ..................111 19.3 Desinfection ........................
  • Page 6: General Description

    EVAPORATIVE HUMIDIFIER OPERATING PRINCIPLES FISAIR evaporative humidifiers are units designed to increase the water vapour content of the treated air, by making use of the natural evaporation of water from its liquid phase. The air supply being treated is passed through a cellular panel dampened using an irrigation system.
  • Page 7: Safety Instructions

    1.1. Safety Instructions FISAIR disclaims any liability if not all the installation and operating instructions it has provided are complied with; if the products have been modified or altered without the written consent of FISAIR; or if the products have been subjected to improper use, mishandling, alteration, improper maintenance or show signs of negligent use or being involved in an accident.
  • Page 8 Switch off the unit's power supply when conducting maintenance work or making repairs to the unit. • Never add components to the unit without prior written approval from FISAIR. About the electrical components • Any work that affects the electrical components must be carried out by qualified electricians.
  • Page 9: Assembly Of Accesories Delivered As Parts. (Recirculated Water)

    HEF2 Series MANUAL ASSEMBLY OF ACCESORIES DELIVERED AS PARTS. (Recirculated Water) Remark: These accessories can only be attached once the equipment is located inside the air handling unit. ASSEMBLY SET (overflow + draining + draining valve) Standard: A ball valve is used for draining.
  • Page 10 HEF2 Series MANUAL ASSEMBLY SET OF THE CONSTANT BLEED-OFF (*) Brass fitting ½ " to couple the regulating valve + bleed-off flow meter Removable threaded connection PP-R ½ " to connect / tighten (*) Not necessary with conductivity control...
  • Page 11: Assembly Of Accesories Delivered As Parts. (Direct Water)

    HEF2 Series MANUAL 3. ASSEMBLY OF ACCESORIES DELIVERED AS PARTS. (Direct Water) ASSEMBLY Drain set: ¾” BSP-H, PP-R link into the drain outlet towards the selected hand of the water drain. ASSEMBLY Water supply 3-way valve set + rigid external connection (if applicable).
  • Page 12: Rating Plate And Machine Type

    The rating plate shows the following information for the equipment: • Model: description of the particular HEF2 device • Serial No.: equipment serial number • FISAIR devices it can be joined with • Machine type: Machine or Partly completed machinery • Designed in accordance with directive •...
  • Page 13 HEF2 Series MANUAL Machine type rating plate: Partly completed machinery type rating plate:...
  • Page 14: Product Code

    HEF2 Series MANUAL 5. PRODUCT CODE HEF2E 1070 1000 HEF2E HEF2E-DW * HEF2E: High Efficiency Fisair Inorganic Panel (without Glue) HEF2-GP760: Glued inorganic Fisair panel HEF2-HK790: Glued organic Fisair panel...
  • Page 15: Mechanical Design, Operating Principles And Components

    HEF2 Series MANUAL 6. MECHANICAL DESIGN, OPERATING PRINCIPLES AND COMPONENTS. (Recirculated water, standard on/off) MECHANICAL DESIGN The humidifier comprises the following elements: • A stainless steel self-supporting chassis-water tank structure that houses the unit. • A set of evaporative cassettes of variable sizes and thicknesses, depending on the model and stainless steel surround.
  • Page 16 HEF2 Series MANUAL Operating principle HEF2 Series (Recirculated water, Standard on/off) Process air Evaporative Cassette Humidified air Droplet separator cassette(optional) Water supply Water recirculation pump Overflow Constat bleed-off +flow meter control valve Constant bleed off (***) Panel irrigation + flow meter control valve...
  • Page 17 HEF2 Series MANUAL Process air Evaporative Cassette Humidified air Droplet separator cassette(optional) Water supply Water recirculation pump Overflow Constat bleed-off +flow meter control valve Constant bleed off (***) Panel irrigation + flow meter control valve Draining Filling valve/ water tank level control (water supply...
  • Page 18: Mechanical Design, Operating Principles And Components. (Direct Water, Standard On/Off)

    HEF2 Series MANUAL 7. MECHANICAL DESIGN, OPERATING PRINCIPLES AND COMPONENTS. (Direct water, standard on/off) MECHANICAL DESIGN The humidifier is composed of the following elements: • A stainless steel self-supporting chassis-water tank structure that houses the unit. • A set of evaporative panels of variable sizes and thicknesses, depending on the model and stainless steel surround.
  • Page 19 HEF2 Series MANUAL OPERATING PRINCIPLE: HEF2 SERIES- DW (Direct water, standard all/nothing) Evaporative Cassette Process aire Droplet separator cassette(optional) Humidified air Control valve + water flow meter Water supply ½” Ball valve. Water supply Emptiying Ball valve 1/2” empty( water collection + distribution)
  • Page 20 HEF2 Series MANUAL Evaporative Cassette Process air Droplet separator cassette(optional) Humidified air Control valve + water flow meter Water supply Ball valve 1/2” . Water supply Emptiying Ball valve 1/2” empty( water collection + distribution)
  • Page 21 HEF2 Series MANUAL OPERATING PRINCIPLE: HEF2 SERIES- DW (Direct water, standard all/nothing, 3-way motor- valve) Evaporative Cassette Process air Droplet separator cassette(optional) Humidified air Control valve + water flow meter Water supply 3 Way motor valve for automatic water feeding and...
  • Page 22 HEF2 Series MANUAL Evaporative Cassette Process air Droplet separator cassette(optional) Humidified air Control valve + water flow meter Water supply 3 Way motor valve for automatic water feeding and Emptiying automatic emptiying of the water manifold + water distribution...
  • Page 23: Mechanical Design, Operating Principles And Components

    HEF2 Series MANUAL 8. MECHANICAL DESIGN, OPERATING PRINCIPLES AND COMPONENTS. (Recirculated water with stage control) MECHANICAL DESIGN The humidifier is composed of the following elements: • A stainless steel self-supporting chassis-water tank structure that houses the unit. • A set of evaporative panels of variable sizes and thicknesses, depending on the model and stainless steel surround.
  • Page 24 HEF2 Series MANUAL OPERATING PRINCIPLE FOR 2-STAGE CONTROL (*) Process air Evaporative Cassette Humidificacion air Droplet separator cassette(optional) Water supplly Water recirculation pump Overflow Float/buoy Constant bleed off (***) Constat bleed-off +flow meter control valve Draining Stage 1 solenoid valve. N.C.
  • Page 25 HEF2 Series MANUAL OPERATING PRINCIPLE HEF2 Series (recirculated, with stages control) (*) Process air Evaporative Cassette Humidificacion air Droplet separator cassette(optional) Water supplly Water recirculation pump Overflow Float/buoy Constant bleed off (***) Constat bleed-off +flow meter control valve Draining Stage 1 solenoid valve. N.C.
  • Page 26 HEF2 Series MANUAL Evaporative Cassette Aire de proceso Aire humidificado Droplet separator cassette(optional) Alimentación de agua Water recirculation pump Rebosadero Float/buoy Purga continua(***) Constat bleed-off +flow meter control valve Vaciado Stage 1 solenoid valve. N.C. Salida agua hacia desague Stage 1 Irrigation regulation valve + flow meter (vaciado+rebosadero+purga) Stage 2 solenoid valve.
  • Page 27: Mechanical Design, Operating Principles And Components. (Direct Water, Stage Control)

    HEF2 Series MANUAL 9. MECHANICAL DESIGN, OPERATING PRINCIPLES AND COMPONENTS. (Direct water, stage control) MECHANICAL DESIGN The humidifier is composed of the following elements: • A stainless steel self-supporting chassis-water tank structure that houses the unit. • A set of evaporative panels of variable sizes and thicknesses, depending on the model and stainless steel surround.
  • Page 28 HEF2 Series MANUAL OPERATING PRINCIPLE HEF2 Series (Direct water, standard stages control) Evaporative Cassette Process aire Droplet separator cassette(optional) Humidified air Control valve + water flow meter Water supply Stage solenoid valve. N.C. Emptiying ½” Ball valve. Water supply Ball valve 1/2” empty( water collection + distribution)
  • Page 29 HEF2 Series MANUAL Evaporative Cassette Process aire Droplet separator cassette(optional) Humidified air Control valve + water flow meter Water supply Stage solenoid valve. N.C. Emptiying ½” Ball valve. Water supply Ball valve 1/2” empty( water collection + distribution)
  • Page 30 HEF2 Series MANUAL OPERATIVE PRINCIPLE HEF2 Series (direct water. Stages, non-standard, 3 way moto-valve) Process aire Evaporative Cassette Humidified air Droplet separator cassette(optional) Water supply Control valve + water flow meter Emptiying Stage solenoid valve. N.C. 3 Way motor valve for automatic water feeding and...
  • Page 31 HEF2 Series MANUAL Evaporative Cassette Process aire Droplet separator cassette(optional) Humidified air Control valve + water flow meter Water supply Stage solenoid valve. N.C. Emptiying 3 Way motor valve for automatic water feeding and automatic emptiying of the water manifold + water distribution(*) (*) The equipment controlled by our stage control panels (CCE2.0-DW) will assemble the 3-way motor-valve (8)
  • Page 32: Installation Requirements

    HEF2 Series MANUAL 10. INSTALLATION REQUIREMENTS. GENERALITIES In order to optimize maintenance/installation, humidifiers must be placed on a level waterproof surface, with a drain or run-off, so possible leaks can be dealt with during installation, set up, operation and maintenance.
  • Page 33 HEF2 Series MANUAL EVAPORATIVE PANEL DRYING TIME To ensure complete drying of the cooling pad, after a work period, the air fan of the UTA must be working during the times set out in the following table: Before drying the evaporation panel, the ventilation must be stopped for 10 minutes and watering continued with the cassettes.
  • Page 34 HEF2 Series MANUAL USE IN AIR HANDLING UNITS (A.H.U.) FISAIR air humidifiers are normally incorporated into air-handling units after the coil as shown in figure 2. Since all the components are in service down stream, access from this side is normally enough.
  • Page 35: Connections, Settings And Regulation For Hef2 Series (Recirculated Water)

    HEF2 Series MANUAL 11. CONNECTIONS, SETTINGS AND REGULATION FOR HEF2 SERIES (RECIRCULATED WATER) 11.1. External dimensions tolerances, Fill/drain connection and leg measurements 11.1.1 External dimensions tolerances and cassettes GAP TOTAL WIDTH +/- 4 GAP between cassettes (*) 1. For 1, 2 and 3 cassettes the total GAP between them is 10mm.
  • Page 36: With Float Valve For Filling 3/8

    (STANDARD). Note: When A (Width HEF2 series) ≥ 2075 mm the float valve 3/8 "or 1/2" will be installed inside the water basin and not on the side. Even so the connection is made on the side if there are connections type 1 or 3.
  • Page 37 VALVE (OPTIONAL). Note: When A (Width HEF2 series) ≥ 2075 mm the float valve 3/8 "or 1/2" will be installed inside the water basin and not on the side. Even so the connection is made on the side if there are connections type 1 or 3.
  • Page 38: With Float Valve For Filling 1/2

    (STANDARD). Note: When A (Width HEF2 series) ≥ 2075 mm the float valve 3/8 "or 1/2" will be installed inside the water basin and not on the side. Even so the connection is made on the side if there are connections type 1 or 3.
  • Page 39 VALVE (OPTIONAL). Note: Note: When A (Width HEF2 series) ≥ 2075 mm the float valve 3/8 "or 1/2" will be installed inside the water basin and not on the side. Even so the connection is made on the side if there are connections type 1 or 3.
  • Page 40: Water Basin Leg Measurements

    HEF2 Series MANUAL 11.1.4 Water basin leg measurements OMEGA TYPE LEG (*) 50 mm for models with HEF2E WIDTH ≥ 2975 mm...
  • Page 41: Scheme Of The Connections (Standard)

    HEF2 Series MANUAL 11.2. Scheme of the connections (Standard) Connection water supply Setting of the irrigation valves in each (connection to external water at between evaporative cassette 1 and 6 bar) Connection to drain to the water trap Constant bleed-off valve setting...
  • Page 42: Connection To The Water Supply For Filling The Water Tank

    HEF2 Series MANUAL 11.2 A. Connection to the water supply for filling the water tank. WATER CONNECTIONS Connect the water supply (A) to the ½” male BSP float valve (6) using suitable piping with a cut-off valve (1). We recommend the installation of a 0.5 mm light filter (2). The float valve can be regulated to set it to a range of water supply pressures, as shown in figure 1 on this page.
  • Page 43 HEF2 Series MANUAL Remark 3: How to avoid standing water in the water supply: o If the distance from the supply valve to the main water supply line (with continuous water flow) ≥ 2m: Install a 3-way valve, before the cut-off valve, with a return line to the main water supply line, to avoid water retention.
  • Page 44: Connecting The Drain To The Water Trap

    The siphon must be able to drain freely and must not be connected directly to the sewer pipe. 1” BSP-H The humidifier must be disconnected automatically when the system fails. To meet working conditions according to sanitary standard VDI6022, FISAIR recommends including our BASIC CONTROL PANEL (CCB2.0) or STAGES CONTROL PANEL (CCE2.0).
  • Page 45: Electricity Connection Of The Fisair Recirculation Pump

    HEF2 Series MANUAL 11.2 C. Electricity connection of the Fisair recirculation pump. Connect the electricity supply line to the terminal box of the water irrigation pump using a suitable connection (IP55 or higher). The protection and operation of the electricity supply to the pump must be determined by the project designer of the system.
  • Page 46 HEF2 Series MANUAL Type 5a Type 5a1 Type 5b Type 5c Type 5d Operating Voltage 230- 250- 230- 250- 230- 250- Frequency (Hz) Supply Nominal Power Consumption (A) 0.4 0.66 0.22- 0.19- 0.62- 0.58- 0.89- 0.8- 0.13 0.11 0.36 0.34 0.52...
  • Page 47: Level Detector Electricity Connection

    HEF2 Series MANUAL Pump materials Components Type 5b (60W) Type 5c (125W) Type 5d (240W) Main hydraulic body Polypropylene Hydraulic body tubes Stainless steel AISI-304 Shaft Stainless steel AISI-420 Fasteners Stainless steel AISI-316 Impeller Acetal resin (POM) Motor housing Polypropylene...
  • Page 48 HEF2 Series MANUAL N.C. = normally closed ALTO= High level S2 N.A. = normally open BAJO= Low level S1 C= Common [Remark] Pin 5 (/) must be left without connection. Mesh to fix the float: Remark: Remove the fixing mesh when the equipment is placed on its final location just before...
  • Page 49: Setting Valves Regulating Evaporative Cassette Irrigation Flow

    = X ∗ S ∗ 60 = 0,5 ∗ 0,15 ∗ 1,2 ∗ 60 = ��, �� ��/ ������ �� Remark: In the selection sheet of the HEF2 Series you will find the flow rate in L / min of each cassette.
  • Page 50: Adjusting The Constant Bleed-Off Regulation Valve

    HEF2 Series MANUAL 11.2 F. Adjusting the constant bleed-off regulation valve. The importance of constant bleed-off based on conductivity Water evaporates because the water vapour pressure is higher in the evaporative panel than in the air passing through it. Since only the water evaporates, dissolved mineral salts remain in solution, which gradually increases their concentration, despite new water being added to compensate for the evaporation.
  • Page 51 Remark: The flow of the constant bleed-off cannot fall below 0,31 L/min. The flow in L/min of the bleed-off can be found on the HEF2 Series selection sheet. The adjustment is done with a flat screwdriver.
  • Page 52: Connections And Settings/Regulations For Hef2-Dw (Direct Water Series)

    HEF2 Series MANUAL 12. CONNECTIONS AND SETTINGS/REGULATIONS FOR HEF2-DW (DIRECT WATER SERIES). 12.1. General external and connection dimensions. (Standard) 12.1.1 External measurements tolerances & GAP between cassettes. TOTAL WIDTH +/- 4 GAP between cassettes(*) 1. For 1, 2 and 3 cassettes the total GAP between them is 10mm.
  • Page 53: Dimensional Drawing For Water Supply & Drain Connections

    HEF2 Series MANUAL 12.1.2 Dimensional drawing for water supply & drain connections. WATER SUPPLY AND BASIN DRAINING (STANDARD)
  • Page 54: Water Basin Leg Measurements

    HEF2 Series MANUAL 12.1.3 Water basin leg measurements. OMEGA TYPE LEG (*) 50 mm for models with HEF2E WIDTH ≥ 2975 mm...
  • Page 55: Schematic Connections

    HEF2 Series MANUAL 12.2. Schematic connections Connection wáter supply gaps recommended (connection to external water at between maintenance 1 and 6 bar) 1/2” ball valve to cut off water feed Connection the drain to the water trap 1/2” ball valve for draining manifold and...
  • Page 56: Connection To The Water Supply

    0,5mm filter light (2). • In the HEF2 Series-DW, when the temperature of the feed water is below the dew point of the downstream air flow after the wetting panel, FISAIR recommends to isolate the stainless steel manifold and pipes to prevent possible condensations.
  • Page 57: Connecting The Drain To The Water Trap

    HEF2 Series MANUAL 12.2 B. Connecting the drain to the water trap. • Connect the 3/4 “common outlet (BSP-Female) for the draining / overflow / constant bleed-off (3), with no cut-off valve, to the network. • The connection of the water outlet to the drainage must include a water trap (5) high enough (2H) to exceed the pressure in the system, so the water tank can be completely emptied, for hygiene reasons.
  • Page 58 HEF2 Series MANUAL Cassette 1 Cassette 2 • = Total flow rate to evaporate (l/min) %SUP1 = %SUP2 = • = Water flow rate per cassette (l/min) • = Total water flow (l/min) ��1 ��2 ∗ 100 ∗ 100 •...
  • Page 59 HEF2 Series MANUAL • 12.2 E.2. Individual water flow for each Cassette (QRn) < 0.3 l/min Adjust the evaporation cassette water valves so their surface appears uniformly wet. It is necessary to ensure the irrigation of the panels has Flow regulation is by...
  • Page 60 HEF2 Series MANUAL Example calculation of water flow for cassette: X1= 400 X2= 600 • = 0.15 l/min Cassette 1 Cassette 2 • X1 = 400 mm %SUP1 = 40 %SUP2 =60 • X2 = 600 mm ∗ 100 ∗ 100...
  • Page 61: Connections And Settings/Regulations Made For Optional Accesories

    HEF2 Series MANUAL 13. CONNECTIONS AND SETTINGS/REGULATIONS MADE FOR OPTIONAL ACCESORIES. 13.1. Optional accessories schematic connections for recirculated water HEF2 series. Connection of the wáter tank filling solenoid valve. This solenoid valve is supplied loose for installation by others Connection of the zone motor-valve for automatic draining.
  • Page 62: Optional Accessories Schematic Connections For Direct Water Hef2-Dw Series

    HEF2 Series MANUAL 13.2. Optional accessories schematic connections for direct water HEF2-DW series. C Flexible connector for the water supply D Rigid external connection in PP-R (1/2 "BSPT-M) for water supply E Rigid external connection in PP-R (1"BSPT- M) for draining F U.V.
  • Page 63: Connection Of The 24V Or 230V Water Basin Filling N.c. Solenoid Valve (Supplied Loose For Installation By Others) (*)

    (*) In the case of HEF2 series of recirculated water, the maximum level must manage this solenoid valve. It is used as a security system in the event of a possible failure of the float valve. It must not be used for regulating the water feed.
  • Page 64: (Recirculated Water)

    HEF2 Series MANUAL 13.4 B. Connection of the N.C. motor-zone valve for automatic draining of the HEF2 series. (Recirculated water) Brass valve body: General dimensions • DN = Nominal measurement. • H = Total height of the actuator plus minimum mounting distance to the wall or ceiling for assembly, connection, operation or maintenance •...
  • Page 65 HEF2 Series MANUAL Types of actuators: • CASE 1: HEF2 series (recirculated water) with the filling solenoid valve and without CCB (basic control panel) or without CCE (Stage control panel). This case will assemble the type I motor-zone valve. •...
  • Page 66 HEF2 Series MANUAL Wiring Diagram connections GDB13..1 GDB13..1 Dimensions...
  • Page 67 HEF2 Series MANUAL Adjusting: A&B Auxiliary contacts...
  • Page 68 HEF2 Series MANUAL Drain actuator: [Remark]: In case 2, when this motor-zone valve is connected to the CCB (Basic Control Panel), it will be necessary to connect the S4 cables (Black/Red) and S6 ones (Black/Pink) to the “Feedback” connection J15...
  • Page 69 HEF2 Series MANUAL Wiring Diagram connections Dimensions...
  • Page 70 HEF2 Series MANUAL Manual positioning...
  • Page 71: Flexible Connector For The Water Supply

    HEF2 Series MANUAL 13.5 C. Flexible connector for the water supply. [Remark]: It will be delivered unassembled; it must be connected to the inlet of the float valve in the case of recirculated water. In the case of direct water it will be connected to the input 1/2 “BSPT-M.
  • Page 72: External Rigid Connector In Pp-R (Bspt-M ½ ") For The Water Supply

    HEF2 Series MANUAL 13.6 D. External rigid connector in PP-R (BSPT-M ½ “) for the water supply. 13.7 E. External rigid connector in PP-R (BSPT-M) for draining. Detachable link performance PP-P (compression). Threaded. Water supply pipe in PP-R. (It will be ½”...
  • Page 73: Lamp Disinfection System

    ULTRAVIOLET LAMP. Concerns related to pathogenic organisms in the water causing illnesses and contaminating industrial processes, have led FISAIR S.L.U to provide the optional integration of ultraviolet technology in its evaporative units. This type of system eliminates bacteria, viruses and other pathogens, prevents their reproduction, and results in completely safe drinking water.
  • Page 74: F2. Uv Lamp Disinfection By Immersion At The Water Basin. (For Recirculated Water)

    HEF2 Series MANUAL 13.8 F2. UV lamp disinfection by immersion at the water basin. (For recirculated water) FIGURE 1: Immersion lamp at duct HEF2E systems Ballast UV lamp (emitter) Emitter Control panel wiring wiring FIGURE 2: Immersion lamp at AHU HEF2E systems...
  • Page 75 HEF2 Series MANUAL The system is powered by 230V/LN/50Hz. Black: Not used. Brown: Phase. Blue: Neutral. White: Earth The following table shows the appropriate lamp corresponding to each width of HEF2E: WIDTH HEF2 "A" [mm] EMITTER LENGTH [mm] POWER [W] 570 ≤...
  • Page 76: Perimeter Closures Cover Plates & Dimensional Drawings

    HEF2 Series MANUAL 13.9 G. Perimeter closures cover plates & dimensional drawings.
  • Page 77 HEF2 Series MANUAL Dimensional drawing for Side Cover Plates SIDE COVER PLATE M6 SCREWS SIDE COVER PLATE A=142 mm. TO WIDHT<=2075 mm. (**) A=152 mm. TO WIDHT>2075 mm. HEIGHT HEIGHT HEF2E B (mm) C (mm) HEF2E B (mm) C (mm)
  • Page 78 HEF2 Series MANUAL Dimensional drawing for Top Cover Plates...
  • Page 79: Solenoid Valve(S) Connection For Stage Control

    HEF2 Series MANUAL 13.10 H. Solenoid valve(s) connection for stage control. CASE 1: (figure 1) HEF2 series (recirculated water) As standard, each stage manages the irrigation of 1 cassette with a solenoid valve (*) situated after the regulation water flow balancing valves.
  • Page 80: Hef2 Series For Duct

    HEF2 Series MANUAL J. HEF2 Series for duct. 13.11 HEF2 SERIES FOR DUCTS (RECIRCULATED WATER) Main Dimensions + Water supply and basin draining connections...
  • Page 81 HEF2 Series MANUAL HEF2-DW SERIES FOR DUCTS (DIRECT WATER) Main Dimensions + Water supply and basin draining connection...
  • Page 82 HEF2 Series MANUAL HEIGHT "D" "E" STEPS "R" "F" "H" 32,5 57,5 82,5 57,5 82,5 57,5 82,5 107,5 132,5 157,5 32,5 57,5 1000 82,5 1050 107,5 1100 132,5 1150 157,5 1200 32,5 1250 57,5 1015 1300 82,5 1065 1350 107,5...
  • Page 83 HEF2 Series MANUAL WIDTH ANCHO " A " " B " PASOS " P " " C " STEPS P 1070 1170 1270 1370 1470 1570 1670 1770 1870 1975 87,5 2075 137,5 2175 187,5 2275 87,5 2375 137,5 2475...
  • Page 84: Connecting The 3-Way Motor Valve To Manage The Water Feed And Emptying

    HEF2 Series MANUAL 13.12 Connecting the 3-way motor valve to manage the water feed and emptying of the manifold/water system ASSEMBLIES FEED WATER FLOW DIRECTION FLOW FOR DRAINING WATER FLOW MANIFOLD/IRRIGATION DIRECTION SYSTEM Water supply Flow towards the water basin...
  • Page 85 HEF2 Series MANUAL Series HEF2 - DW; Type 1 water inlet side: AIR FLOW Type 3 Type 1 1. Before turning on, no power (factory settings): From header/irrigation (open) Flow towards From water water basin supply. Type 1 (open) (closed) 2.
  • Page 86 HEF2 Series MANUAL Type 1 Type 3 AIR FLOW Series HEF2 - DW; Type 3 water inlet side: 1. Before turning on, no power (factory settings): From header/irrigation (open) Flow towards From water supply. water basin Type 3 (closed) (open) 2.
  • Page 87 HEF2 Series MANUAL 3-way valve actuator position: CLOCKWISE Type 1 COUNTER-CLOCKWISE Type 3 Main dimensions for 3-way valve VB160.15-5L:...
  • Page 88: I And P Control Panel (P Stages) With Conductivity Control

    HEF2 Series MANUAL 13.14 I and P Control panel (P stages) with conductivity control Location of conductivity probe on the deposit: Conductivity probe in position A with 2 m cable*. When you have the Float valve on the side. For more information, consult the following manuals: •...
  • Page 89: Q Anchor Eyebolts

    HEF2 Series MANUAL 13.15 Q Anchor Eyebolts The equipment has 4 male eyebolts for optional lifting during transport. The eyebolts are threaded and are removable. Male eyebolt (x4) A DETAIL...
  • Page 90: R Hef2E-Dw Without Collector

    HEF2 Series MANUAL 13.16 R HEF2E-DW without collector The inlet water regulation valve is at the height indicated below:...
  • Page 91: Water Quality, Air Quality And Maintenance Conditions

    HEF2 Series MANUAL 14. WATER QUALITY, AIR QUALITY AND MAINTENANCE CONDITIONS Water quality, air quality and maintenance conditions for the FISAIR high efficiency inorganic panel reaches 10,000 h in operation. [Note]: When the water to be supplied to the HEF2 requires treatment, this must be notified in advance on the order, as different improvements in the HEF2 design are needed, depending on whether it is softened or reverse osmosis water.
  • Page 92 HEF2 Series MANUAL Nº NAME STANDARD VALUE Common bacteria Colonisation number per 100 or less than 1 mL Escherichia Coli Not detected Cadmium and compounds ≤ 0.003 mg/l (volume of Cadmium) Mercury and compounds ≤ 0.0005 mg/l (volume of Mercury) Selenium and compounds ≤...
  • Page 93 HEF2 Series MANUAL Nº NAME STANDARD VALUE Calcium, Magnesium (hardness) 300 mg/l or less Active surface anionic agent 0.2 mg/l or less (4S,4aS,8aR)-4,8a- dimethyloctahydronaphthalen-4a(2H)-ol (or 0.00001 mg/l or less Geosmin) 1,2,7,7-Tetramethylbicyclo[2,2,1]-Heptane-2-ol 0.00001 mg/l or less (or 2-Methylisobolneol) Nonionic surfactant 0.02 mg/l or less Phenols ≤...
  • Page 94: Minimum Compliance Requirements Vdi6022

    5. Use of droplet separator when the recommended panel carryover speed (3.2 m/s) is exceeded. 6. Use of the FISAIR control panel (CCB) and FISAIR stage control panel (CCBE) is recommended for automatic drainage and to cover all hygienic needs of the VDI6022.
  • Page 95: Hef2E Control Installed In The Ahu

    HEF2 Series MANUAL 16. HEF2E CONTROL INSTALLED IN THE AHU CCB2.0: Basic Control Panel 2.0 CCE2.0: Stage Control Panel 2.0 HEF2E SERIES HEF2E CONTROL: ❖ Recirculation pump ❖ Filling solenoid valve ❖ Motorised drain valve ❖ Min/Max level detector ❖ Water conductivity control ❖...
  • Page 96: Basic On/Off Control

    HEF2 Series MANUAL 16.1. Basic on/off control HEF2E BC: Pre-heating coil ST: Temperature sensor SHR: Relative Humidity Sensor ❖ The Relative Humidity probe (SHR) must be placed in the room or in the return. It is responsible for turning the pump on or off (ON/OFF) according to the set-point ± hysteresis value.
  • Page 97 HEF2 Series MANUAL ❖ Once the pump starts, the relative humidity rises to its maximum quite quickly and cuts off when the maximum level (55% RH) is reached. The humidity then begins to fall slowly until it reaches the minimum level (45% RH), when the pump starts again.
  • Page 98 HEF2 Series MANUAL H1: ON/OFF...
  • Page 99: Stages Control

    HEF2 Series MANUAL 16.2. Stages control HEF2E BC: Pre-heating coil ST: Temperature sensor SHR: Relative Humidity Sensor EE: Stage solenoid valve ❖ The Relative Humidity probe (SHR) must be placed in the room or in the return. The PI or PID regulation loop turns the solenoid valves of each stage (EE) on or off.
  • Page 100 HEF2 Series MANUAL ❖ It must be remembered that the RH may vary due to regulation by the electronic control system. Number of Analogue signal Analogue signal Number of active stages range V range mA solenoid valves Available 0-0.2 V <4.2 mA...
  • Page 101 HEF2 Series MANUAL Ideal Stage Control 1 Cassette ON: 2 Cassettes ON: 3 Cassettes ON:...
  • Page 102 HEF2 Series MANUAL Control by stages or control ON/OFF...
  • Page 103 HEF2 Series MANUAL H1: ON/OFF + 0...10Vcc (regulated)
  • Page 104: Dew Point Control

    HEF2 Series MANUAL 16.3. Dew point control HEF2E BC1/BC2: Coil Pre-Heating / Post-Heating ST1/ ST2: Temperature sensor 1 / Temperature sensor 2 SHA: Absolute Humidity Sensor ❖ The dew point probe measures the Absolute Humidity (SHA) and must be placed after the evaporative cooler.
  • Page 105 HEF2 Series MANUAL Dew point control Dew point control...
  • Page 106 HEF2 Series MANUAL H1: ON/OFF...
  • Page 107: Start-Up Recommendations

    (application in English) The operation of the FISAIR HEF2 Series evaporative humidifier is mainly determined by the irrigation of the evaporative panels. The humidifier will work as such whenever there is a current of air passing through it and the water pump irrigates the panels.
  • Page 108 HEF2 SERIES WITH EXTERIOR AIR OR INSTALLED IN AN AHU OUTDOORS All units using the HEF2 Series with exterior air must stop the pump and drain the water tank in the event of preheater faults. Units for adiabatic cooling of the return air must drain the water tank water during the winter.
  • Page 109: Maintenance

    HEF2 Series MANUAL 18. MAINTENANCE. IMPORTANT Request maintenance of your units by contacting: sat@fisair.com service@fisair.com https://fisair.com/es/servicio/mantenimientos/ (application in Spanish) https://fisair.com/service/maintenance/ (application in English) GENERALITIES Humidifier components are very easy to maintain, because the only active parts are the irrigation pump and the float valve.
  • Page 110: Cleaning And Disinfection

    19.2. Cleaning 19.2 A. General An inspection, emptying and cleaning plan must be established for the HEF2 Series depending on the treated air and feed water quality. Evaporation humidifiers should be cleaned regularly to prevent contamination. All the component surfaces (panel, pipes and especially the water deposit) must be disinfected with an appropriate solution.
  • Page 111: Scale Formation Process

    HEF2 Series MANUAL 19.2 B. Scale formation process Mains water is not pure as it contains dissolved calcium and magnesium salts (among others) that can be deposited in the form of scale. These salts can clog and harden the inorganic panel and make its water absorption more difficult, thus decreasing performance.
  • Page 112 [Remark 1: Do not remove top cover]: Do not remove the individual irrigation header distribution. [Remark 2: Only use for high efficiency inorganic panel FISAIR]: If you have an inorganic panel or an organic panel with glued slats, this cleaning process cannot be carried out. For these cases use a weak acid solution such as citric acid or acetic acid dissolved in aqueous solvent.
  • Page 113 HEF2 Series MANUAL 3. Remove the panel from the container and wash it with the sprayed water hose. If the foam is not completely removed, reinsert the Cassette into a container with clean running water.
  • Page 114 HEF2 Series MANUAL Once the foam has completely disappeared, remove the Cassette from the container and wash it again with the sprayed water hose. 4. Allow the Cassette to dry completely in the open air for as long as necessary. If not completely dry it may cause a strange smell.
  • Page 115: Desinfection

    Remark: The manufacturer’s safety steps for the disinfectant solution should be followed. The inorganic high efficiency panel the HEF2 Series cassettes includes agents, such as silver ions, that inhibit the growth of bacteria and fungi. This works against bacteria and mold, but not as a sterilizing agent.
  • Page 116: Hygiene Certificate

    HEF2 Series MANUAL 20. HYGIENE CERTIFICATE Sanitary conformity test. HEF2E humidifiers have the “hygiene conformity test” certificate. This complies with the following standards: For air conditioning: • VDI 6022, part 1 (07/2011) • SWKI VA104-01 (04/2006) • VDI 3803, part 2 (02/2010) For hospitals: •...
  • Page 117 HEF2 Series MANUAL...
  • Page 118: Lateral Disassembly

    HEF2 Series MANUAL LATERAL DISASSEMBLY. Disassembly of cassettes and droplet separators. Laterally The unit can be disassembled in a few simple steps for maintenance and/or cleaning work of the HEF2 Series. Disassembly steps: Remove the front cover. Unscrew the 2 screws that hold the...
  • Page 119 HEF2 Series MANUAL Dismantle the header + water flow control valve assembly of the evaporation cassettes. Unscrew the links for each watering supply. Unscrew the links Header + water flow control valve assembly...
  • Page 120 HEF2 Series MANUAL Remove the PP-R D25 piping to the header. PP-R D25 pipe...
  • Page 121 HEF2 Series MANUAL...
  • Page 122 HEF2 Series MANUAL...
  • Page 123 HEF2 Series MANUAL...
  • Page 124: Front Disassembly

    HEF2 Series MANUAL FRONT DISASSEMBLY Unit disassembly. Front The unit can be disassembled in easy steps for maintenance and/or cleaning work of the HEF2 Series. Disassembly steps: LATERAL disassembly step 1 LATERAL disassembly step 2 LATERAL disassembly step 3 D25 PP-R...
  • Page 125 HEF2 Series MANUAL...
  • Page 126: Cleaning The Individual Irrigation System

    HEF2 Series MANUAL CLEANING THE INDIVIDUAL IRRIGATION SYSTEM.
  • Page 127 HEF2 Series MANUAL...
  • Page 128: List Of Spare Parts

    HEF2 Series MANUAL 24. LIST OF SPARE PARTS.
  • Page 129 HEF2 Series MANUAL FISAIR SPARE PARTS LIST ITEM COMPONENT CODE Regulation Valve Showing Flow DN 15 62000050 0,3-1,5 l/m Regulation Valve Showing Flow DN 15 2-REGULATION VALVE SHOWING 62000055 0,6-2.4 l/m CASSETTE AND BLEED-OFF FLOW Regulation Valve Showing Flow DN 15...
  • Page 130 HEF2 Series MANUAL FISAIR SPARE PARTS LIST ITEM COMPONENT CODE 6- WATER SUPPLY FLOAT VALVE AISI 304 Stainless steel float valve 3/8” 62350010 AISI 304 Stainless steel float valve 1/2” 62350015 7-DRAINING CUT-OFF VALVE 3/4F-F Chrome Brass Ball Valve Lever...
  • Page 131 HEF2 Series MANUAL FISAIR SPARE PARTS LIST ITEM COMPONENT CODE For 300 mm Cassette 62500223 9-CASSETTE IRRIGATION SET For 400 mm Cassette 62500224 For 500 mm Cassette 62500225 For 600 mm Cassette 62500226 For 200 mm thikness Cassette 62500227 For 300 mm thikness Cassette...
  • Page 132 CODE 14-IRRIGATION INDIVIDUAL DISTRIBUTION NYLON CLIP D20 mm Nylon Clip 60700015 15-STAINLESS STEEL COLLECTOR Provide HEF2 Series Serial Nº 16-DROPLET SEPARATORS 1. Measure A in the droplet separator being replaced 2. Provide GEF2 Series Serial Nº 17-EVAPORATIVE CASSETTES 1. Measure B in the evaporative Cassette being replaced Give the HEF2E Series Serial Nº...
  • Page 133: Machine Declaration Conformity

    FISAIR, o si los productos han sido modificados o alterados sin el consentimiento por escrito de FISAIR, o si tales productos han sido sometidos a un mal uso, mala manipulación, alteración, mantenimiento inadecuado o muestran consecuencias de accidente o utilización negligente.
  • Page 134: Partly Completed Machinery Conformity Declaration

    FISAIR, o si los productos han sido modificados o alterados sin el consentimiento por escrito de FISAIR, o si tales productos han sido sometidos a un mal uso, mala manipulación, alteración, mantenimiento inadecuado o muestran consecuencias de accidente o utilización negligente.
  • Page 135: Warranty

    Warranty Statement document. In case that the part is failing due to a lack of quality, FISAIR will credit this invoice in order to stop the payment. In case FISAIR does not receive the part in this period, or if the failure is due to the reasons covered in the Warranty disclaimer paragraph, the invoice will be effective.
  • Page 136 Service Covered by Warranty In case that there is any FISAIR product that should be serviced in order to recover its proper used designed, FISAIR will select the person (s) in charge of this operation. These qualified technicians should have the enough knowledge to service FISAIR units.

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