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RosRoca Dennis Eagle Olympus Service Manual

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manual before any
Refer to workshop
maintenance or repair
operations
855371B
HYDRAULIC OIL
ONLY
1002780
www.dennis-eagle.co.uk
Service Manual
855376
RIDE ON REAR
WALK UNDER RAISED BINS
HOLD OBJECTS BEING PACKED
DO NOT
ENTER BODY WITH ENGINE RUNNING
WALK UNDER RAISED HOPPER
REACH INTO BINS
DRIVE WITH BINS RAISED
Olympus
blade is in motion
the hopper when
Do not reach into
Do not reach into
blade is in motion
the hopper when
Stand clear
Stand clear
when blade is
when blade is
in motion
in motion
It is an offence
It is an offence
for any person to
for any person to
ride on the rear of
ride on the rear of
a moving vehicle
a moving vehicle
  
  

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Do you have a question about the Dennis Eagle Olympus and is the answer not in the manual?

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Marope Moswi
June 21, 2025

The system reports 168 RH compactor serial line. What could be the problem.

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Summary of Contents for RosRoca Dennis Eagle Olympus

  • Page 1 Olympus Service Manual blade is in motion Do not reach into the hopper when Do not reach into blade is in motion the hopper when Stand clear Stand clear when blade is when blade is in motion in motion Refer to workshop manual before any maintenance or repair operations...
  • Page 3 This Service Manual provides all the relevant service information and data necessary to carry out designated scheduled maintenance inspections and procedures on systems and components fitted to Dennis Eagle Olympus Refuse Collection Bodies. The information in this Service Manual must be used in conjunction with the Service Manuals for the chassis‑cab and any ancillary equipment such as waste container lifting devices fitted to the refuse...
  • Page 4 FOREWORD Dennis Eagle Ltd. (The Company) reserves the right to Description change the specification, design, material, procedure, The Olympus refuse collection bodywork is a rear and dimensions of the equipment described herein loaded, fixed refuse collection bodywork manufactured without prior notice at any time in the future, in to EN 1501‑1.
  • Page 5 CONTENTS Olympus Service Manual CONTENTS PAGE Introduction ..........................1-1 Health and safety ........................2-1 Daily checks ...........................3-1 Hydraulic system oil level ....................4-1 Cleaning ..........................5-1 Scheduled maintenance ......................6-1 Operational maintenance ....................7-1 General specification data ....................8-1 Supplementary information ....................9-1 index ............................I-1 OL1D-SM-GB02D...
  • Page 6 CONTENTS This page intentionally left blank OL1D-SM-GB02D...
  • Page 7 INTRODUCTION Olympus Service Manual CONTENTS PAGE Introduction ...........................1-3 Safety precautions ........................... 1‑3 Immobilising the vehicle prior to service procedures ..............1‑3 1‑1 OL1D-SM-GB02D...
  • Page 8 INTRODUCTION This page intentionally left blank 1‑2 OL1D-SM-GB02D...
  • Page 9 INTRODUCTION Introduction Immobilising the vehicle prior to service procedures This manual identifies all the recommended preventative maintenance service procedures and Before commencing any service procedure, the refuse inspections to be carried out on Olympus refuse collection vehicle must be immobilised as follows: collection bodies.
  • Page 10 INTRODUCTION This page intentionally left blank 1‑4 OL1D-SM-GB02D...

  • Page 11: Table Of Contents

    HEALTH AND SAFETY Olympus Service Manual CONTENTS PAGE Health and safety ........................2-3 Introduction ..............................2‑3 Safety symbol, warnings, cautions and notes ................2‑3 Trained personnel ............................. 2‑3 Use of these instructions ........................2‑3 Precautions and protection for personnel ..................2‑4 2.5.1 Personal hygiene ............................

  • Page 12: Health And Safety

    HEALTH AND SAFETY This page intentionally left blank 2‑2 OL1D-SM-GB02D...

  • Page 13: Introduction

    HEALTH AND SAFETY Health and safety Safety symbol, warnings, cautions and notes Introduction The following Safety Symbol is used throughout this Manual to indicate information that is essential This chapter states the precautions to be observed by to Health and Safety. The symbol applies to ALL personnel carrying out maintenance operations on an information contained in this chapter.

  • Page 14: Precautions And Protection For Personnel

    HEALTH AND SAFETY Precautions and protection 2.5.2 Protective clothing for personnel Use and take care of all personal protective clothing and equipment supplied by your employer for your safety. 2.5.1 Personal hygiene 2. While operating or carrying out maintenance on a Personal hygiene is important at all times, particularly refuse collection vehicle, wear protective clothing for those working in the waste disposal environment...

  • Page 15: Working At High Level

    HEALTH AND SAFETY Working at high level WARNINGS: FAILURE TO OBSERVE THE FOLLOWING PRECAUTIONS MAY RESULT IN INJURY OR DEATH. DO NOT UNDER ANY CIRCUMSTANCE WALK ON OR LOAD THE PLASTIC TAILGATE ROOF COVERS (SEE FIG. 2-1, 1). THESE ARE NOT LOAD-BEARING STRUCTURES.

  • Page 16: First Aid And Emergency Treatment

    HEALTH AND SAFETY First aid and emergency treatment 2.7.4 Burns In the event of a skin burn, immediately administer the 2.7.1 Workshop first aid equipment following emergency treatment: Run cold, clean water over the affected area. The workshop must be equipped with First Aid equipment complying with local legislation.

  • Page 17: Workshop Precautions, Procedures And Practices

    HEALTH AND SAFETY COSHH requires employers to: Workshop precautions, procedures and practices • Assess the risks to health from hazardous substances used in or created by workplace activities. 2.8.1 Material safety data sheets • Not carry out work which could expose employees The European Commission’s Chemical Agents Directive to hazardous substances without first considering (CAD) (98/24/EC) establishes minimum health and...

  • Page 18: Responsible Technician, The Key Holder

    HEALTH AND SAFETY 2.8.2 Responsible technician, the Key Holder 2.8.4 General workshop precautions One person, the Key Holder, must be responsible Chock the vehicle wheels at all times when for the safety of all personnel involved when a maintenance work is in progress (Refer to vehicle is undergoing any form of maintenance chassis‑cab manufacturer’s Workshop Manual for work.

  • Page 19: Moving Or Rotating Parts

    HEALTH AND SAFETY 2.8.6 Moving or rotating parts 2.8.9 Fasteners There are risks of serious injury due to entanglement When assembling/refitting components using or collision with rotating parts such as fans, engine fasteners such as torque loaded bolts, nyloc nuts or components or propeller shafts.

  • Page 20: Manual Handling And Movement Of Loads

    HEALTH AND SAFETY 2.8.12 Manual handling and 2.8.13 Access and lifting equipment movement of loads Some maintenance tasks require the erection of access platforms and/or lifting equipment to provide a safe, All persons planning the lifting or movement of loads stable platform.

  • Page 21: Fuel, Oil, Lubricants, Degreasants And Filters

    HEALTH AND SAFETY 2.8.16 Fuel, oil, lubricants, 2.8.17 Solvents degreasants and filters Take special precautions when working with solvents, such as during cleaning and degreasant operations. Long term exposure of the skin to diesel fuel, Only use these materials in a well ventilated area. lubricating oils, hydraulic oil, lubricants and degreasants can cause problems such as dermatitis.

  • Page 22: Cleaning A Vehicle

    HEALTH AND SAFETY Cleaning a vehicle 2.10 Vehicle electrical systems Wear protective clothing, gloves and goggles when 2.10.1 General electrical precautions you clean the bodywork of an Olympus refuse collection body. Loose debris may be ejected from Always ensure correct polarity when making cable the body and tailgate.

  • Page 23: Disconnection And Reconnection Of Electrical Components

    HEALTH AND SAFETY 2.11 Welding on or near the vehicle 2.10.2 Disconnection and reconnection of electrical components Exercise extreme care when carrying out welding operations. Electric arc welding will seriously damage Note the position of all the connectors before they any electronic items fitted to the vehicle.

  • Page 24: Hydraulic And Pneumatic Systems

    HEALTH AND SAFETY 2.12 Hydraulic and pneumatic systems Vehicle hydraulic systems operate at high pressures, some parts of the system are under pressure even whilst the vehicle is shut down. Use caution when working on the system and its components. Compressed air is dangerous when misused, and flexible hoses may whip when under pressure.
  • Page 25 DAILY CHECKS Olympus Service Manual CONTENTS PAGE Daily checks ...........................3-3 Daily safety checks ..........................3‑3 Daily safety check ‑ safety light curtain ..................3‑22 Warning labels ............................3‑23 3‑1 OL1D-SM-GB02D...

  • Page 26: Daily Checks

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  • Page 27: Daily Safety Checks

    DAILY CHECKS Daily checks • Visually check level of oil in hydraulic oil tank. The float in the bottom sight glass should It is important that your machine is kept in good be at the top of the sight glass. If the level is working order.
  • Page 28 DAILY CHECKS 13. Switch the ignition on only, do not start the engine. 16. Switch on the warning beacons. • The control screen should initialise and then • Check that the warning beacons and their display the ‘Body system off’ mode. associated warning lamps operate correctly when switched on and extinguish when switched off.
  • Page 29 DAILY CHECKS 20. Press and release the ‘Work lamp’ switch. 21. Press and release the ‘Internal discharge controls’ switch. • Check that the tailgate loading lamps and all the work lamps fitted to the vehicle illuminate. • The screen should display the ‘Body discharge internal controls’...
  • Page 30 DAILY CHECKS 23. Press and hold the ‘Tailgate raise’ switch until the WARNINGS: tailgate is just out of its locks and then release the MAKE SURE THAT YOU KNOW THE HEIGHT switch. OF YOUR VEHICLE WITH THE TAILGATE AND WASTE CONTAINER LIFTING DEVICE, •...
  • Page 31 DAILY CHECKS 27. On the compaction mechanism control panel 30. Press and release the ‘Internal discharge controls’ where the ‘Start pack cycle’ push‑button is switch. energised, press in turn the: • The screen should display the ‘Body discharge internal controls’ mode and ‘Tailgate out‑of‑ locks’...
  • Page 32 DAILY CHECKS 32. Press and hold the ‘Tailgate raise’ switch. 34. Press and hold the ‘Tailgate raise’ switch until the tailgate is fully raised and then release the switch. 01.06.2013 09:00:00 Hyd Oil Temp Hyd_Oil_Pressure 210 Bar 01.06.2013 09:00:00 Hyd Oil Temp Hyd_Oil_Pressure 210 Bar No errors...
  • Page 33 DAILY CHECKS • Immediately the tailgate reaches full height, 37. Press the eject switch. Release the switch when the the compaction mechanism should complete ejection plate has reached the end of its travel. the number of full cycles shown by the white number in the tip clear pictogram, i.e.
  • Page 34 DAILY CHECKS 39. Press the eject switch. Release the switch when the 41. Press the two push‑buttons on the ‘Tailgate ejection plate has reached the end of its travel. lowering’ control panel simultaneously. • Tailgate should lower smoothly without judder. 01.06.2013 09:00:00 Hyd Oil Temp...
  • Page 35 DAILY CHECKS 44. Press the two push‑buttons on the ‘Tailgate 46. Press and hold the ‘Tailgate raise’ switch until the lowering’ control panel simultaneously until the tailgate is fully raised and then release the switch. tailgate engages locks and then release the push‑ buttons.
  • Page 36 DAILY CHECKS 47. Press and hold the ‘Lower tailgate to 1 metre’ 48. Press the two push‑buttons on the ‘Tailgate switch until the tailgate stops lowering and then lowering’ control panel simultaneously until the release the switch. tailgate engages locks and then release the push‑ buttons.
  • Page 37 DAILY CHECKS 49. Press and release the return switch. For each compaction mechanism control panel, carry out the following operations (53 - 57): 53. Check that pack cycle operates correctly according to variant. 01.06.2013 09:00:00 Hyd Oil Temp Hyd_Oil_Pressure 2 Bar Vehicles fitted with a closed waste container lifting device.
  • Page 38 DAILY CHECKS Open System vehicles (no waste container lifting 56. Press and hold the ‘Start pack cycle’ push‑button device fitted). again. • Carriage plate and packer plate should Vehicles fitted with an open waste container lifting continue to move fully downwards from device and guide plate in lowered position.
  • Page 39 DAILY CHECKS For each ‘Emergency stop’ push-button: 60. On each compaction mechanism control panel, press in turn the: • Cab control panel (x 1) ‘Start pack cycle’ push‑button. • Compaction mechanism control panel (x 2) • Rave rail or waste container lifting device (x 2) 2779-OL1-D-GB-G2 2774-OL1-D-GB-G1...
  • Page 40 DAILY CHECKS • Packer plate should open and carriage plate 63. Press the ‘Start pack cycle’ push‑button. move upwards simultaneously until it is fully open and fully unpacked. 2774-OL1-D-GB-G1 • Compaction mechanism should not operate. 64. Turn the ‘Body main’ switch off and then on again. 2855-OL1-D-GB-G1 •...
  • Page 41 DAILY CHECKS 68. Insert the key into the ‘Body main’ switch and turn 70. Press and release the ‘Internal discharge controls’ it to Run. switch. • The screen should display the ‘Body discharge internal controls’ mode. • ‘Body access door open’ pictogram should continue to display on the control panel screen.
  • Page 42 DAILY CHECKS 71. Press and hold in turn the tailgate raise, ejection On vehicles fitted with an external discharge control plate eject and retract switches. panel carry out the following operations (75-83): 75. Press and release the ‘Internal discharge controls’ •...
  • Page 43 DAILY CHECKS WARNING: 79. Press the ‘Tailgate raise’ push‑button until the MAKE SURE THAT YOU KNOW THE HEIGHT tailgate is fully raised and then release the push‑ OF YOUR VEHICLE WITH THE TAILGATE button. AND WASTE CONTAINER LIFTING DEVICE, • Check that the tailgate resumes rotating IF FITTED, RAISED.
  • Page 44 DAILY CHECKS 81. Press the ‘Ejection plate eject’ push‑button. 83. Press the ‘Ejection plate eject’ push‑button. Release the push‑button when the ejection plate Release the push‑button when the ejection plate has reached the end of its travel. has reached the end of its travel. •...
  • Page 45 DAILY CHECKS 84. Press the two push‑buttons on the ‘Tailgate lowering’ control panel simultaneously until the tailgate engages locks and then release the push‑ buttons. • Tailgate should rotate smoothly downwards about the hinge pins until it engages face of body, then lower into locks.

  • Page 46: Daily Safety Check - Safety Light Curtain

    DAILY CHECKS 9. Press and release the ‘Start pack cycle’ push‑ Daily safety check - button. safety light curtain The following check should be carried out in addition to Daily safety checks for the waste container lifting device. Energise the control panels. 2.

  • Page 47: Warning Labels

    DAILY CHECKS Warning labels HEALTH & SAFETY IMPORTANT PIPES TO BE LINKED IN THE EVENT OF THE BINLIFT BEING REMOVED 852194B Note: Label not fitted when footboards are fitted 855376 855377 855534B 2751-OL1-D-GB-G2 Fig. 3-2 Warning labels; right-hand rear of refuse collection bodywork CAUTION Bin Lift remains operational when...
  • Page 48 DAILY CHECKS CAUTION CHECK DAILY Stop engine REPORTFAULTS CLEAN AS NECESSARY before entering 855370B REFUSE BUILD UP/SPILLAGE HYDRAULIC OIL LEAKS DIESEL FUEL OIL LEAKS ENGINE OIL LEAKS PT No. 863993 HYDRAULIC OIL ONLY 1002780 Hydraulic Oil Max. Refer to workshop manual before any MAX.
  • Page 49 DAILY CHECKS 855375B 855375B Do not reach into Do not reach into the hopper when blade is in motion the hopper when blade is in motion Stand clear Stand clear when blade is when blade is in motion in motion 855373B 855373B Note: Label not fitted when footboards are fitted...
  • Page 50 DAILY CHECKS This page intentionally left blank 3‑26 OL1D-SM-GB02D...
  • Page 51 HYDRAULIC SYSTEM OIL LEVEL Olympus Service Manual CONTENTS PAGE Hydraulic system oil level ....................4-3 To check hydraulic system oil level ....................4‑3 4.1.1 Topping up hydraulic oil ‑ bulk oil supply ..................4‑7 4.1.2 Topping up hydraulic oil ‑ using hand pump ................. 4‑8 4‑1 OL1D-SM-GB02D...
  • Page 52 HYDRAULIC SYSTEM OIL LEVEL This page intentionally left blank 4‑2 OL1D-SM-GB02D...
  • Page 53 HYDRAULIC SYSTEM OIL LEVEL Hydraulic system oil level To check hydraulic system oil level It is most important that the level of fluid in the WARNING: hydraulic reservoir is maintained within the specified THE BODY MUST BE EMPTY WHEN limits. CHECKING THE HYDRAULIC SYSTEM OIL LEVEL.
  • Page 54 HYDRAULIC SYSTEM OIL LEVEL 6. Switch the ignition on, then start and run the • The screen will display the ‘Body system run’ engine. mode. • The cab control panel will initialise and then display the ‘Body system off’ mode. 01.06.2013 09:00:00 Hyd Oil Temp...
  • Page 55 HYDRAULIC SYSTEM OIL LEVEL 9. When the compaction mechanism reaches the WARNING: point where the carriage plate is in fully lowered MAKE SURE THAT YOU KNOW THE HEIGHT position and the packer plate is open, press an OF YOUR VEHICLE WITH THE TAILGATE ‘Emergency stop’...
  • Page 56 HYDRAULIC SYSTEM OIL LEVEL When the tailgate is out of its locks, the ‘Tailgate out‑ 15. Press the two push‑buttons on the ‘Tailgate of‑locks’ pictogram will display on the control panel lowering’ control panel simultaneously to lower the screen. tailgate fully into its locks. 2810-OL1-D-GB-G2 14.
  • Page 57 HYDRAULIC SYSTEM OIL LEVEL 19. Check the oil level. 4.1.1 Topping up hydraulic oil - bulk oil supply • The reservoir is fitted with two oil sight glasses. The upper glass is marked with black and red If topping up is necessary, thoroughly clean: lines to show maximum (see Fig.
  • Page 58 HYDRAULIC SYSTEM OIL LEVEL 4.1.2 Topping up hydraulic oil - using hand pump 1477-01-OL1-GB 1478-01-OL1-GB Fig. 4-3 Hand pump Fig. 4-4 Hand pump connections Filler hose. Position a drum of new hydraulic oil close to the 2. Pump. filler point. 3.
  • Page 59 CLEANING Olympus Service Manual CONTENTS PAGE Cleaning ..........................5-3 Drain ................................5‑4 5.1.1 Body drain ..............................5‑4 5.1.2 Tailgate drains............................5‑4 Daily cleaning ............................5‑5 Pressure washing ............................5‑6 Cleaning the leachate tank ........................5‑6 5‑1 OL1D-SM-GB02D...
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  • Page 61: Cleaning

    CLEANING Cleaning NEVER CLEAN THE SEAL AREA UNLESS THE TAILGATE IS FULLY PROPPED. The refuse collection vehicle and its ancillary equipment must be kept as clean as possible to FIRE HAZARD. prevent potential health hazards and promote trouble REFUSE PUSH OVER AT FRONT OF BODY free operation.

  • Page 62: Drain

    CLEANING Drain 5.1.2 Tailgate drains There is a drain point on each side of the tailgate and 5.1.1 Body drain leachate tank (if fitted). The body drain is on the right‑hand side of the body at the front. 2882-OL1-D-GB-G1 Fig. 5-2 Tailgate drains Plug Type PH2OHGB05-040...

  • Page 63: Daily Cleaning

    CLEANING 12. Open the body access door. The door has a safety Daily cleaning interlock to stop operation of the body mechanism Stand the vehicle on clean, level and stable ground when it is open. with sufficient clearance to allow for the tailgates 13.

  • Page 64: Pressure Washing

    CLEANING Pressure washing Cleaning the leachate tank Caution: When Pressure washing the Refuse Collection Vehicle, its chassis-cab, body, refuse compaction mechanism and any ancillary equipment, such as waste container lifting devices, do not allow the jet nozzle to approach closer than 1 metre. Clean the compaction mechanism and slide tracks by Pressure washing at least once a week as follows: Stand the vehicle on clean, level and stable ground...
  • Page 65 SCHEDULED MAINTENANCE Olympus Service Manual CONTENTS PAGE Scheduled maintenance ......................6-3 Introduction ..............................6‑3 Operational maintenance ........................6‑3 Routine maintenance ..........................6‑3 Warnings ..............................6‑3 Maintenance summary ........................... 6‑4 Lubrication ..............................6‑5 Weekly service checks ........................... 6‑6 6.7.1 Clean the body and tailgate ......................... 6‑6 6.7.2 Lubricate hinges and linkages ......................

  • Page 66: Scheduled Maintenance

    SCHEDULED MAINTENANCE This page intentionally left blank 6‑2 OL1D-SM-GB02D...

  • Page 67: Introduction

    SCHEDULED MAINTENANCE Scheduled maintenance Routine maintenance To maintain the mechanism at peak operational Introduction efficiency and good condition: • The refuse collection mechanism should be The refuse collection mechanism should be serviced serviced according to the procedures and at only by skilled engineers who have received the the intervals specified in this chapter.

  • Page 68: Maintenance Summary

    SCHEDULED MAINTENANCE Maintenance summary Interval Every Every Every Every Operation Reference Every Every Every Week Year Weeks Weeks Years Years Clean body and tailgate. Page 5‑5 Daily safety check. Page 3‑3 Check warning labels. Page 3‑23 Check hydraulic system oil level. Page 4‑3 Pressure wash compaction mechanism and slide Page 5‑6...

  • Page 69: Lubrication

    SCHEDULED MAINTENANCE Lubrication Immobilise the vehicle (see ‘1.2 Immobilising the vehicle prior to service procedures’ on page 1‑3). 2. Remove the bolts securing the bottom of the packer plate pivot cover plates. Loosen the top bolts and open each cover (see Fig. 6‑1, A). 3.
  • Page 70 SCHEDULED MAINTENANCE 6.6.1 Power Take-Off lubrication It is important that the Power Take‑Off splines are lubricated correctly. Power Take‑Off lubrication depends on the chassis cab to which bodywork is fitted. Dennis Eagle Elite 2 chassis cabs are normally fitted with self lubricating Power Take‑Off which uses an oil supply from the transmission.

  • Page 71: Weekly Service Checks

    SCHEDULED MAINTENANCE Weekly service checks The following service checks should be carried out once a week or more frequently when the Refuse Collection Vehicle is operating in severe conditions. The following service checks should be carried out in addition to the Daily service checks. 6.7.1 Clean the body and tailgate (see Fig.

  • Page 72: 6-Week Service Checks

    SCHEDULED MAINTENANCE 6-Week service checks The following service checks should be carried out once every 6 weeks or more frequently when the Refuse Collection Vehicle is operating in severe conditions. The following service checks should be carried out in addition to the Daily service checks and Weekly service checks.

  • Page 73: Clean The Tailgate Proximity Switches

    SCHEDULED MAINTENANCE 6.8.2 Clean the tailgate proximity switches Remove the tailgate side covers and clean the tailgate proximity switches. • Carefully wipe any dirt away from the face of each proximity switch and its operating plate. 2886-OL1-D-GB-G1 Fig. 6-5 Tailgate proximity switches 6‑9 OL1D-SM-GB02D...

  • Page 74: 12-Week Service Checks

    SCHEDULED MAINTENANCE 12-Week service checks 6.9.2 Tailgate checks The following service checks should be carried out Check that the tailgate is sitting square on the every 12 weeks or more frequently when the Refuse body. Collection Vehicle is operating in severe conditions. 2.

  • Page 75: Hydraulic System Components Checks

    SCHEDULED MAINTENANCE 6.9.3 Hydraulic system components checks 6.9.4 Electrical system checks Examine the following hydraulic system Examine all the electrical wiring looms, their components and their mountings for, security, connectors, wires and mountings for, condition, fractures, displacement, wear, distortion, cracks, security, fractures, displacement, wear, distortion, damage, leaks or corrosion.

  • Page 76: Power Take-Off Propeller Shaft (If Fitted)

    SCHEDULED MAINTENANCE 6.9.5 Power Take-Off propeller 6.9.8 Compaction mechanism shaft (if fitted) cycle time check Examine the power take‑off propeller shaft Check the compaction mechanism cycle time as universal joints for security, worn bearings, damage follows: to grease seals and cracks. Start engine.

  • Page 77: Tailgate Lower Time Check

    SCHEDULED MAINTENANCE 6.10 12-Month service checks 6.9.9 Tailgate lower time check Check the tailgate lower time as follows: The following service checks should be carried out every 12 months or more frequently when the Refuse Start engine. Collection Vehicle is operating in severe conditions. WARNINGS: The following service checks should be carried out in MAKE SURE THAT ALL PERSONNEL ARE...

  • Page 78: 24-Month Hydraulic System Oil Quality Check/ 36-Month Hydraulic System Oil Change

    SCHEDULED MAINTENANCE Thoroughly clean the area around the filters. 6.11 24-Month hydraulic system oil quality check/ 36-Month 2. Immobilise the vehicle ‑ (see ‘1.2 Immobilising the vehicle prior to service procedures’ on page hydraulic system oil change 1‑3). The hydraulic system oil should be changed at every 3.
  • Page 79 OPERATIONAL MAINTENANCE Olympus Service Manual CONTENTS PAGE Operational maintenance ....................7-2 Body lamp bulb replacement ......................7‑2 Fuses and relays ............................7‑4 Maintenance screen ..........................7‑6 7.3.1 Entering a password ..........................7‑7 7.3.2 Adjusting the clock/calendar ......................7‑8 7‑1 OL1D-SM-GB02D...

  • Page 80: Operational Maintenance

    OPERATIONAL MAINTENANCE Operational maintenance Stand the vehicle on clean, level and stable ground. 2. Engage the parking brakes. Body lamp bulb replacement 3. Select Neutral ‘N’. 4. Turn the ‘Body main’ switch to the OFF position. Technical data Remove and retain the key. Side marker lamps ** 24 Volt / 3 Watt 5.
  • Page 81 OPERATIONAL MAINTENANCE 2895-OL1-D-GB-G1 Side marker lamp. 3. Tailgate high level 5. Number plate lamp. Warning beacon lamp. flashing. 2. Rear marker lamp. 6. Warning beacon 4. Tailgate rear lamp. rotating. 8. Work lamp. 7‑3 OL1D-SM-GB02D...

  • Page 82: Fuses And Relays

    OPERATIONAL MAINTENANCE Fuses and relays SPR1 CR10 SPR2 BC10 3131-OL1-D-GB-G2 Fig. 7-1 Main body box 7‑4 OL1D-SM-GB02D...
  • Page 83 OPERATIONAL MAINTENANCE Fuses Fuse Function Fuse rating Sensors and control push‑buttons. Spare. Spare. Rear view camera. Controller outputs. Waste container lifting device. 7.5A Controller inputs. Options. Option work lamps. Rear work lamps. Warning beacons. Relays Relay Function SPR1 Spare relay. SPR2 Spare relay.

  • Page 84: Maintenance Screen

    OPERATIONAL MAINTENANCE To access the maintenance screen: Maintenance screen Press this switch from either the ‘Body system off’ or ‘Body system run’ screen displays. 01.06.2013 09:00:00 09:00:00 Hyd Oil Temp Hyd Oil Temp Password Level 01.06.2013 09:00:00 01.06.2013 09:00:00 Hyd Oil Temp Hyd Oil Temp No errors No errors...

  • Page 85: Entering A Password

    OPERATIONAL MAINTENANCE 3. Press the maintenance switch. 7.3.1 Entering a password • The ‘Password’ screen should display. To enter a password to access ‘Maintenance’ screen. Make sure the vehicle is stationary with the parking brake applied, the ‘Body main’ switch off and the ignition switched off.

  • Page 86: Adjusting The Clock/Calendar

    OPERATIONAL MAINTENANCE 3. If the value is not suitable, for example it shows 7.3.2 Adjusting the clock/calendar 100 when you want to change the time in steps Adjustment of the clock and/or calendar can only be of 1 hour, press the ‘Scale’ switch until the correct made from a password protected ‘Maintenance’...
  • Page 87 OPERATIONAL MAINTENANCE 5. Press Set. Press Set to confirm the setting. Config. Date / Time Config. Date / Time 01.06.2013 09:00:00 01.06.2013 09:00:00 Hyd Oil Temp Hyd Oil Temp Hyd Oil Pressure 2 Bar Hyd Oil Pressure 2 Bar Year : 2013 Day : 01 Month : 06 Year : 2013...
  • Page 88 OPERATIONAL MAINTENANCE 9. When all values have been changed, press ‘SET 10. Press the return switch to return to the Date’. maintenance screen. • The clock and or calendar on the screen will change to the new settings entered. Config. Date / Time 01.06.2013 11:15:00 Hyd Oil Temp...
  • Page 89 GENERAL SPECIFICATION DATA Olympus Service Manual CONTENTS PAGE General specification data ....................8-3 Typical operation times ......................... 8‑3 8.1.1 Cycle time ..............................8‑3 8.1.2 Ejection plate ............................. 8‑3 8.1.3 Tailgate raise/lower ..........................8‑3 Noise level ..............................8‑3 Hydraulic pressures ..........................8‑3 Hydraulic oils and greases ........................
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  • Page 91: General Specification Data

    GENERAL SPECIFICATION DATA General specification data Noise level The maximum A‑weighted sound pressure level at Typical operation times operator’s work‑stations is less than or equal to 109 dB(A). 8.1.1 Cycle time Hydraulic pressures Cycle time with an empty tailgate = 18 ‑ 20 seconds. WARNING: IF A FAULT OCCURS WITH THE MECHANISM 8.1.2...

  • Page 92: Hydraulic Oils And Greases

    GENERAL SPECIFICATION DATA Hydraulic oils and greases Recommended hydraulic oil Temperature BS 4231 Viscosity Manufacturer’s ISO Oil type Note range grade specification ‑30° to +80° Q8 Foil 32 Biodegradeable viscosity 46 oil is used where specified by customers. Recommended greases Application Manufacturer’s specification General lubrication...

  • Page 93: Dimensions

    GENERAL SPECIFICATION DATA Dimensions 8.5.1 Olympus series - smooth body narrow RCV Dennis Eagle Elite 2 municipal chassis‑cab fitted with ‘Smooth sided’ narrow width (2.23m) refuse collection bodywork. Do not reach into Do not reach into blade is in motion the hopper when the hopper when blade is in motion...

  • Page 94: Olympus Series - Smooth Body Wide Rcv

    GENERAL SPECIFICATION DATA 8.5.2 Olympus series - smooth body wide RCV Dennis Eagle Elite 2 municipal chassis‑cab fitted with ‘Smooth sided’ full width (2.53m) refuse collection bodywork. Do not reach into the hopper when Do not reach into the hopper when blade is in motion blade is in motion Stand clear...

  • Page 95: Body Identification Label

    GENERAL SPECIFICATION DATA 8.5.3 Body identification label The body identification label is attached to the front of the body on the lower right‑hand corner. The information on the label is shown below: Machine category / Body type Serial number Order number Year of manufacturer.
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  • Page 97 SUPPLEMENTARY INFORMATION Olympus Service Manual CONTENTS PAGE Supplementary information ....................9-2 9‑1 OL1D-SM-GB02D...
  • Page 98 SUPPLEMENTARY INFORMATION Supplementary information Supplementary information/owners comments This page has been left blank to enable supplementary information to be incorporated in the handbook or for the owner to make notes. 9‑2 OL1D-SM-GB02D...
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  • Page 103 INDEX Hydraulic and pneumatic systems — 2-14 Returning the vehicle to service — 2-14 Introduction — 2-3 Cleaning — 5-3 Precautions and protection for personnel — 2-4 Body drain — 5-4 Personal hygiene — 2-4 Cleaning the leachate tank — 5-6 Protective clothing —...
  • Page 104 INDEX Introduction — 1-3 Warning labels — 3-23 Immobilising the vehicle prior to service procedures — 1-3 Safety precautions — 1-3 Operational maintenance — 7-2 Body lamp bulb replacement — 7-2 Maintenance screen — 7-6 Adjusting the clock/calendar — 7-8 Entering a password —...

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