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Summary of Contents for Middleby Varimixer V Series
- Page 1 Operating Instructions V3 0 V4 0 V4 0P V6 0 V6 0P Valid from machine number: V30: 30007634 V40: 40008430 V60: 60007226 Varimixer P: (800) 222-1138 DRN: 20030-1336 2215 East River Road E: mixer@varimixer.com Original user manual Dayton, OH 45439, US www.varimixerusa.com 2020 12 20...
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Page 2: General
Limited Mixer Warranty VARIMIXER warrants to the original purchaser of new equipment that said equipment, when installed in accordance with our instructions within North America and subjected to normal use, is free from defects in material or workmans- hip for a period of 2 years. Wear parts, such as belts, are excluded. Hub attachments, such as shredders, slicers and grinders have a 1 year warranty that only covers parts. - Page 3 Caution -READ BEFORE OPERATING- Caution Varimixer recommends that mixer operators must be at least 18 years of age and be thoroughly trained on the use, cleaning and lubrication of the mixer. This manual should be seen as an integral part of the mixer and should be kept by the machine throughout its working life.
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Page 4: Table Of Contents
Contents: General ............................2 Unpacking............................4 Safety ..............................5 Installation of the mixer........................5 Cleaning ............................6 The maximum capacity of the mixer ....................7 Operation of the mixer ........................8 Recommended maximum speeds ....................9 Construction of the mixer.......................10 Maintenance and lubrication......................10 Adjustment of special v-belt......................11 Adjustment of speed ........................11 Adjustment of bowl fixing .......................12 Adjustment of bowl centering ......................12 Adjustment of bowl height ......................12... -
Page 5: Safety
Safety: Installation of the mixer: The machine should be positioned to allow space for normal The machine may only be used by trained personnel. use and maintenance. Always comply with local laws and regulations special attention to operators age, physical and mental condition. The ambient temperature around the machine must not exceed 45ºC The constant noise level of the workplace of the operator... -
Page 6: Cleaning
Cleaning: The machine may only be cleaned by trained staff. Before any cleaning unplug the machine to prevent electrical hazards and accidental start of the machine. The machine should be cleaned daily after use. Remove tools, bowl and front and rear guards. It should be wiped with a soft brush and clean water. -
Page 7: The Maximum Capacity Of The Mixer
Safety Guard: The maximum capacity of the mixer: Product V40P V60P weight of liquids Dough, Bread 65%AR 35 lbs. 45 lbs. 55 lbs. 90 lbs. 100 lbs %AR = weight of flour Dough, Bread 50%AR 23 lbs. 35 lbs. 45 lbs. 75 lbs. -
Page 8: Operation Of The Mixer
Operating the mixer: Fig. 2 Overload: Mixer with Do not exceed machine capacity - see tabel open safety page 7. guard, lowe- Do not use too high speed, see recommended red bowl and speeds page 9. mounted tool. Use correct tools. Large lumps of fat or cooled ingredients must be cut into small parts before they are placed in the bowl. -
Page 9: Recommended Maximum Speeds
Power off the mixer Push the emergency stop Power on the mixer Turn the emergency stop clockwise Timer [mmss] Timer [mmss] Reset the timer by pres- Reset the timer by pres- sing the two timer but- sing the two timer but- tons at the same time. -
Page 10: Construction Of The Mixer
Construction of the mixer: Electrical Fuse Safety switch for safety guard Motor relay / thermal over- load relay Speed adjustment Motor Motor Lift/lowering of bowl Safety switch Safety switch for bowl lift for bowl lift Prior to repair or adjustment, switch off the mixer by disconnecting the power cable. Maintenance and lubrication: The infinitely variable gear must be lubricated regularly, i.e. -
Page 11: Adjustment Of Special V-Belt
Adjustment of speed: Grease types: Grease for the pulley set shafts: TOTAL MULTIS XHV 2. The stop screws (J) on the speed lever should be On repair of the planetary head: Grease the toothed wheel adjusted so that the measurement (H) is 1-2 mm on and the toothed rim, only with CASTROL Molub- Alloy the front and the rear pulley, at low and high speed, OG 936 SF Heavy. -
Page 12: Adjustment Of Bowl Fixing
Adjustment of bowl fixing: fig.6 Adjustment of bowl fixing and bowl centering fig.6 Adjustment of bowl fixing and bowl centering The bowl arms must be raised to normal working position. Loosen the counter nuts (1) (fig. 6) and remove the cotter pins (2). -
Page 13: List Of Errors And Possible Solutions
List of errors: Possible solution: In case of other errors, contact the supplier. A rattling sound from the closed part of the mixer. Adjustment of special v-belt Adjustment of special v-belt The mixer starts “striking” when kneading dough which normally causes no problems. The mixer changes its speed by itself. -
Page 14: Principle Electrical Diagram
principle electrical diagram:... - Page 15 principle electrical diagram:...
- Page 17 Mixer Spare Parts ORDERING OF SPARE PARTS: Sales of spare parts for our mixers, are handled in our sales and service depart- ment. When ordering spare parts, the following information must be provided: 1. Type of machine. 2. Number of the machine. 3.
- Page 18 SPARE PARTS CONTENTS SPEED REGULATION ......19 TRANSMISSION ........20 PLANETARY HEAD ......22 MACHINE COLUMN ......24 SAFETY GUARD ......... 26 LIFTING SYSTEM ........ 28 ATTACHMENT DRIVE ......30 MICROSWITCHES ......32 ELECTRIC COMPONENTS ....34 FRONT PANEL ASSEMBLY ....36 BOWLS AND MIXING TOOLS ....
- Page 19 SPEED REGULATION Fig. no. Description ............... V30-V40 2 ....Disc with arrow ....... AR30-47.10 3 ....Clamp ........AR30-47.11 4 ....Knob ........STA3306 5 ....Circlip ........STA3414 6 ....Screw ........STA5247 7 ....Screw ........STA5439 8 ....Nut .......... STA5810 9 ....
- Page 20 TRANSMISSION Fig. no. Description ..................V30-V60 V30-V40 1 ......Washer .......... STA6018 2 ......Pulley assembly ......R15-13.1 R60-13.1 3 ......Pin ..........R30-285 R60-285 4 ......Ball bearing ........R15-103 5 ......Pulley movable, assembly .... R15-15Z R60-15Z 6 ......Bearing bushing ......STA2505 7 ......
- Page 21 TRANSMISSION 5, 28...
- Page 22 PLANETARY HEAD Fig. no. Description ..................V30 ......Planetary head, assembly .... W30-2.2M W40-2.2M W60-2.2M 1 ......Needle bearing, assembly .... R30-101Z R40-101Z R40-101Z 2 ......Gear wheel rim ......R30-1 R40-1 R60-1 3 ......Eccentric head, kit ......R30-2Z R40-2Z R60-2Z 3.1 ......
- Page 23 PLANETARY HEAD ___ 40 30/30A Head assembly...
- Page 24 MACHINE COLUMN Fig. no. Description ............... V30-V40 1 ....Arrow sign ....... R15-245 2 ....Cable gland ......STA3002 3 ....Threaded bushing ....STA6580 4 ....Blanking plug ......AR30-212 AR60-212 5 ....Levelling feet ......AR30-213 AR60-213 6 ....Screw ........STA5045 7 ....
- Page 25 MACHINE COLUMN...
- Page 26 SAFETY GUARD Fig. no. Description 1 ....Mounting shaft ..... 56AR31-102.1 56AR31-102.1 56AR61-102.1 1.1 ... O-ring ......STA3143 2 ....Shield hinge ....56AR31-107M 3 ....Safety guard wire ..56AR31-21.1M 56AR41-21.1M 56AR61-21.1M 5 ....Safety guard fixed ..56AR31-22 56AR41-22 56AR61-22 8 ....
- Page 27 SAFETY GUARD...
- Page 28 LIFTING SYSTEM Fig. no. Description ..............V30 1 ....Bowl Arm Set ....... AR31-23/24.1M2 AR41-23/24Z..AR61-23/24Z 2 ....Shock Absorber, assy ..W40-600M W40-600M W60-600M 3 ....Crank Arm ......R27-63ME R27-63ME R60-63ME 4 ....Bowl Arm Shaft ....AR31-68.1 AR31-68.1 AR61-68.1 5 ....
- Page 29 LIFTING SYSTEM W40-600W 30-69M AR31-23/24.1M2 27-62M...
- Page 30 ATTACHMENT DRIVE Order Description 1 ....R15-5 ....Bearing hub 2 ....R20-9 ....Worm wheel 3 ....R15-10 ....Gear case 4 ....R15-11....Gear case cover 5 ....R20-49 ....Worm shaft 6 ....R20-52Z ....Gear shaft assembly 7 ....
- Page 31 ATTACHMENT DRIVE 02030-0012 W30-10.5M...
- Page 32 MICROSWITCHES Order Description 1 ....56CR10-111M ..Safety Switch 2 ....STA5320 ....Hex cap screw 3 ....STA5837 ....Lock Nut 4 ....STA5721 ....Hex cap screw...
- Page 33 MICROSWITCHES...
- Page 34 ELECTRIC COMPONENTS Order Description 1 ....*2) .. AR10E-430 ..... Isolating transformer 2 ......AR30-453.1 ..... Physical earth label 3 ....*1) .. AR31-152.1M ..Enclosure assembly ...... *2) .. AR31-152.3M ..4 ......AR31-194.18M ..Safety cable 5 ....*1) .. AR31-194.54M ..Power supply cable ......
- Page 35 ELECTRIC COMPONENTS...
- Page 36 FRONT PANEL ASSEMBLY Order Description 1 ......AR31-174.35 ... Switch emergency stop 2 ......AR31-174.36 ... Switch mounting Collar 3 ......AR31-174.37 ... Switch contact block 4 ......AR31-194.41M ..Grounding cable 5 ......AR31-194.82M ..Supply cable 6 ......AR31-530.3 ..... Front panel 7 ....
- Page 37 FRONT PANEL ASSEMBLY...
- Page 38 BOWLS AND MIXING TOOLS Description Fig. Part No. Sold as Part No. Sold as Part No. Sold as SS Bowl W30-75M VBOWL-30 W40-75M VBOWL-40 W60-75M VBOWL-60 (Standard) SS Bowl W30-75AM VBOWL16-30 W40-75AM VBOWL20-40 W60-75AM VBOWL30-60 (Downsize) Dough Hook RN30-78.5M R40-78M R60-78M VHOOK-60 Dough Hook...
- Page 39 BOWLS AND MIXING TOOLS 3, 3a, 4 7, 8 11, 12, 13, 14, 14a 9, 10 Spare parts for tools 20, 21 16, 17 18, 19 25, 26 30, 30A Spare parts for tools Spacer (Standard Bowl) 22R140.1-1W 22R140.8 22R140.3 Spacer (Downsize Bowl) 22R140.1-2W 22R140.1-9W...
- Page 40 Varimixer 2215 East River Road Dayton, OH 45439, US P: (800) 222-1138 E: mixer@varimixer.com www.varimixerusa.com...
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