Robopac ROBOTAPE 50 CFA Use And Maintenance Manual
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Robopac ROBOTAPE 50 CFA Use And Maintenance Manual

Cardboard box taping machine
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ENG
Cardboard box taping machine
Translation of the original instructions
3709303011.0
Code:
1217
Edition:
____________ SERIAL NUMBER ____________
Caution
Read and understand these instructions before using the machine.
Keep this handbook for further consultation.
ROBOPAC S.p.A.

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  • Page 1 Cardboard box taping machine Translation of the original instructions 3709303011.0 Code: 1217 Edition: ____________ SERIAL NUMBER ____________ Caution Read and understand these instructions before using the machine. Keep this handbook for further consultation. ROBOPAC S.p.A.

  • Page 2: Table Of Contents

    ROBOTAPE 50 CFA Summary GENERAL INFORMATION 1.1. PURPOSE OF THE MANUAL 1.2. MANUFACTURER AND MACHINE IDENTIFICATION 1.3. TERMS AND DEFINITIONS 1.4. MODES OF REQUESTING FOR ASSISTANCE 1.5. ATTACHED DOCUMENTATION 1.6. HOW TO READ THE DIRECTIONS FOR USE SAFETY INFORMATION 2.1.
  • Page 3 ROBOTAPE 50 CFA 5.5. ADJUSTMENT OF TRANSPORT ROLLER MOVEMENT BELT 5.6. SIDE PRESSER MOVEMENT CHAIN ADJUSTER ABOUT THE USE 6.1. RECOMMENDATIONS FOR OPERATION AND USE 6.2. CONTROL DESCRIPTION 6.3. SWITCHING THE MACHINE ON AND OFF 6.4. EMERGENCY STOP AND RESTART 6.5.

  • Page 4: General Information

    ROBOTAPE 50 CFA 1. GENERAL INFORMATION 1.1. PURPOSE OF THE MANUAL ‒ The manual is an integral part of the machine and is aimed to provide the operator the instructions for use in order to prevent and reduce the risks that arise from man-machine interface.

  • Page 5: Manufacturer And Machine Identification

    ROBOTAPE 50 CFA 1.2. MANUFACTURER AND MACHINE IDENTIFICATION The illustrated identification plate is applied directly on the machine. It contains references and indispensable operating safety indications. Machine model. Machine’s serial number. Year of manufacture. Power supply voltage. Power supply frequency.

  • Page 6: Modes Of Requesting For Assistance

    Operator. 1.4. MODES OF REQUESTING FOR ASSISTANCE The distribution network ROBOPAC is at your service for any problem that requires technical support, to order spare parts, and for whatever new type of need that can help develop your business.

  • Page 7: Safety Information

    ROBOTAPE 50 CFA 2. SAFETY INFORMATION 2.1. GENERAL SAFETY PRECAUTIONS ― Carefully read the “Directions for use”, paying particular attention to the “Residual risks”. ― Pay attention to the safety warnings. ― Use the machine only for the use for which it is designed.

  • Page 8: Safety Warnings For Use And Operation

    ROBOTAPE 50 CFA ― The electrical connections must be carried out EXCLUSIVELY by operators with particular expertise in the field of intervention. ― The operator must test the machine and check, through a general test, that the machine can be commissioned without any risk for the operator.

  • Page 9: Safety Warnings On Residual Risks

    ROBOTAPE 50 CFA ― Do not tape loose, irregularly shaped and not properly collected products, so as to avoid inadequate packaging. ― Do not use the machine to wrap and stabilise living beings (animals and humans). ― Do not use the machine with adhesive tape different from that provided by the Manufacturer.
  • Page 10 ROBOTAPE 50 CFA ‒ Danger of arms crushing: do not put your hands inside the moving organs. ‒ Danger of entanglement: Do not get close to the conveying belts to avoid getting entangled with parts of the body or clothes.

  • Page 11: Safety Warnings For Regulations And Maintenance

    ROBOTAPE 50 CFA 2.7. SAFETY WARNINGS FOR REGULATIONS AND MAINTENANCE ― Keep the machinery in maximum efficiency condition and perform all the scheduled maintenance operations provided for by the manufacturer. Proper maintenance will provide the best performance, a longer life span and constant compliance with safety requirements.

  • Page 12: Information And Safety Signals

    ROBOTAPE 50 CFA 2.9. INFORMATION AND SAFETY SIGNALS The figure indicates the position of the safety and information signs affixed to the machine. For each sign is specified the relative description. Electrical hazard sign. Do not access this area: risk of electrical shock or electrocution.

  • Page 13: Surrounding Areas

    ROBOTAPE 50 CFA 2.10. SURROUNDING AREAS The illustration depicts the perimeter work areas of the machine. Operator's working area. Box loading/unloading area. Sorrounding area. Electric power point. Compressed air connection point. English 13/75...

  • Page 14: Technical Information

    ROBOTAPE 50 CFA 3. TECHNICAL INFORMATION 3.1. MACHINE GENERAL DESCRIPTION ‒ The auto-sizing taping machine with manual adjustment is a machine designed and built to close, with adhesive tape, products packaged in cardboard boxes in various formats. ‒ Use machine only for the purposes set forth by the manufacturer. improper use of machine can cause risks to safety and health of persons, further to economical damage.
  • Page 15 ROBOTAPE 50 CFA The illustration shows, in a purely indicative manner, the main features. Base Transport unit: it transports the box during the taping phase and aligns it in the middle of the taping units. Bottom taping unit: accomplishes the taping operation of the bottom part of the box.

  • Page 16: Description Of The Operation Cycle

    ROBOTAPE 50 CFA 3.2. DESCRIPTION OF THE OPERATION CYCLE Switch the machine on (see “Switching the machine on and off”). Place box (A) at the inlet of machine (B), between the conveyor belts. If the machine is equipped with the "entrance carrier"...
  • Page 17 ROBOTAPE 50 CFA The taping machine automatically closes the top and bottom part of the box. Caution Depending on the options chosen on the control panel, the machine can tape only the lower part of the box or let the box pass by without taping it.

  • Page 18: Safety Device Descriptions

    ROBOTAPE 50 CFA 3.3. SAFETY DEVICE DESCRIPTIONS The figure shows the positioning of the devices on board of the machine. A-A1) Main disconnecting switch (lockable): used to activate and deactivate the machine's electrical power supply. It comes with a padlock to prevent unauthorised personnel from activating the power supply.

  • Page 19: Description Of The Electrical Devices

    ROBOTAPE 50 CFA 3.4. DESCRIPTION OF THE ELECTRICAL DEVICES The figure shows the positioning of the devices on board of the machine. gear motor: it enables the movement of the left conveyor belt. gear motor: it enables the movement of the right conveyor belt.

  • Page 20: Pneumatic Device Description

    ROBOTAPE 50 CFA “Unload” photocell: detects the output of the product from the machine and commands the end of the cycle. “Input” photocell: detects the entry of the product into the machine. Gear motor: activates the movement of the roller conveyors of the out-feed conveyor (Optional).

  • Page 21: Accessories Available Upon Request

    ROBOTAPE 50 CFA 3.6. ACCESSORIES AVAILABLE UPON REQUEST To enhance the performance and to increase the versatility of the machine, the manufacturer furnishes the accessories listed below. Out-feed product conveyor (L=1000 W=500). Feet for height adjustable carriers. Feet for height and tilting adjustable carriers.

  • Page 22: Description Of The Taping Unit

    ROBOTAPE 50 CFA 3.6.1.DESCRIPTION OF THE TAPING UNIT The taping unit in question serves to tape cardboard boxes of pre-defined sizes. For any information regarding the taping unit, refer to the specific manual attached to this publication. Compared to the taping unit described,...

  • Page 23: Machine Dimensions

    ROBOTAPE 50 CFA 3.7.1.MACHINE DIMENSIONS Description Value (mm) 3382 1160 1515 3656 ∗ min. 570 max. 675 F (Optional) min. 750 max. 855 ∗ With optional carriers. English 23/75...

  • Page 24: Technical Specifications Of Infeed And Outfeed Conveyors (Optional)

    ROBOTAPE 50 CFA 3.7.2.TECHNICAL SPECIFICATIONS OF INFEED AND OUTFEED CONVEYORS (OPTIONAL) The following table shows the technical specifications of the conveyors. Description Carrier Forward speed. 20 m/min Supply voltage. 400V 3Ph 50Hz + T Installed power. 0,18 kW Ambient operating 0÷40 °C temperature.

  • Page 25: Box Dimensions

    ROBOTAPE 50 CFA 3.7.4.BOX DIMENSIONS Description ROBOTAPE 50 CFA L min. 150 mm L max. 650 mm W min. 110 mm W max. 500 mm H min. 110 mm H Max. 500 mm Max weight. 50 kg 3.8. NOISE LEVEL The noise levels were measured in compliance with the:...

  • Page 26: Installation Environment Characteristics

    ROBOTAPE 50 CFA 3.9. INSTALLATION ENVIRONMENT CHARACTERISTICS Careful consideration must be given to the place where the machine is to be installed, in order to ensure that it may be easily operated, without creating any unnecessary risks for personnel. Therefore we suggest the following prerequisites.

  • Page 27: Information On Handling And Installation Operations

    ROBOTAPE 50 CFA 4. INFORMATION ON HANDLING AND INSTALLATION OPERATIONS 4.1. RECOMMENDATIONS FOR HANDLING AND LOADING Important Accomplish handling and loading according to the instructions supplied by the manufacturer to be found on the machine and in the operating instructions. The person authorized to accomplish these operations must, if necessary, organise a "safety plan"...

  • Page 28: Transport And Handling

    ROBOTAPE 50 CFA 4.3. TRANSPORT AND HANDLING Transport, also according to the destination, can be performed by different vehicles. The diagram represents the most popular solutions. During transport, with the purpose to avoid sudden movements, adequately anchor the machinery to the means of transportation.
  • Page 29 ROBOTAPE 50 CFA Packaging on pallet with protective nylon (Only carriers) without packaging English 29/75...

  • Page 30: Machine Installation

    ROBOTAPE 50 CFA 4.4. MACHINE INSTALLATION Following are the steps to be taken to install dismantled parts. Proceed as indicated. Lift the machine (See “transport and handling”). If necessary, identify the exact position and trace the co-ordinates to correctly place the machine.
  • Page 31 ROBOTAPE 50 CFA If the machine is equipped with swivel wheels (F), screw them onto the feet. Install the two taping units, if necessary. Block the top taping unit by lowering the stopper (G). Remove the protection caps (A) on blades (B).
  • Page 32 ROBOTAPE 50 CFA Operate screws (E) to move feet (D) and level the machine (see “setting the workbench height”). If machine is supplied with casters, block them. Connect the product entrance carrier to the machine via the (L) socket. English...

  • Page 33: Carriers Installation (Optional)

    ROBOTAPE 50 CFA 4.5. CARRIERS INSTALLATION (OPTIONAL) Following are the steps to be taken to install dismantled parts. Proceed as indicated. Install the supports (A - B) using the screws (C). Caution Two operators are needed to perform the following operations.
  • Page 34 ROBOTAPE 50 CFA If necessary, identify the exact position and trace the co-ordinates to correctly place the machine. Lift the machine as shown and position Operate screws (D) to move feet (E) and level the machine (see “setting the workbench height”).
  • Page 35 ROBOTAPE 50 CFA Secure the carriers to the machine using the (F - G) brackets and the screws provided. If included, install the output carton stop plate (C) using the brackets (D) and screws supplied. English 35/75...

  • Page 36: Recommendations For Connections

    ROBOTAPE 50 CFA 4.6. RECOMMENDATIONS FOR CONNECTIONS Important The connections must be made in accordance with the specifications supplied by the manufacturer in the enclosed diagrams. The person authorized to carry out said operation must posses the skills and experience acquired and acknowledged in the specific sector, must perform the connection workmanlike and keep into account all the statutory and legislation requirements.

  • Page 37: Electrical Connection

    ROBOTAPE 50 CFA 4.8. ELECTRICAL CONNECTION Proceed as follows for electrical connections. Check that the mains voltage (V) and frequency (hz) correspond to those of the machine (see identification plate and wiring diagram). Turn main switch (P) to pos. O.

  • Page 38: Information On Adjustments

    ROBOTAPE 50 CFA 5. INFORMATION ON ADJUSTMENTS 5.1. RECOMMENDATIONS FOR ADJUSTMENTS ‒ Before performing any operation, the authorised operator must make sure that he/she understood the "Instructions for use". ‒ Pay attention to the SAFETY WARNINGS, do not use the machine for UNSPECIFIED PURPOSES and assess the possible RESIDUAL RISKS.

  • Page 39: Adjustment Flap Closer Device

    ROBOTAPE 50 CFA Proceed as indicated. Deactivate the main electric switch to put the machine in safety conditions. Loosen the screw (E). Operate the chain tensioner roller (F) to set the tension of the chain. tighten screw (E). Important To check chain tension, use the method indicated in the illustration.

  • Page 40: Adjustment Of Transport Roller Movement Belt

    ROBOTAPE 50 CFA 5.5. ADJUSTMENT OF TRANSPORT ROLLER MOVEMENT BELT Proceed as indicated. Deactivate the main electric switch to put the machine in safety conditions. Remove transmission cover (A). Loosen the nuts (B). Move the motor unit to adjust the roller chain tension (C).

  • Page 41: Side Presser Movement Chain Adjuster

    ROBOTAPE 50 CFA 5.6. SIDE PRESSER MOVEMENT CHAIN ADJUSTER Proceed as indicated. Deactivate the main electric switch to put the machine in safety conditions. Open hatch (A). Remove transmission cover (B). Loosen the nuts (C). Operate nuts (D) to adjust chain tension.

  • Page 42: About The Use

    ROBOTAPE 50 CFA 6. ABOUT THE USE 6.1. RECOMMENDATIONS FOR OPERATION AND USE ‒ Before performing any operation, the operator must make sure that he/she understood the "Instructions for use". ‒ When using the machine for the first time, the operator must read the manual and identify the controls and simulate some operations, especially the start-up and shutdown.

  • Page 43: Switching The Machine On And Off

    ROBOTAPE 50 CFA "Lack of/End of lower tape" selector: used to enable the Lack of/End of lower tape alarm on the lower taping unit. The selector is inside the (SA2) electric panel. Luminous column Red light: Constantly lit or flashing: indicates an emergency or alarm condition.

  • Page 44: Emergency Stop And Restart

    ROBOTAPE 50 CFA 6.4. EMERGENCY STOP AND RESTART Press the machine emergency stop button when there is imminent danger. Machine operation stops immediately. After having re-established the normal operating conditions, the pushbutton must be released to authorize the machinery to restart.

  • Page 45: Workbench Height Setting Of The Machine

    ROBOTAPE 50 CFA 6.6. WORKBENCH HEIGHT SETTING OF THE MACHINE Proceed as indicated. Lift the machine as indicated in the figure (See “transport and handling”). Loosen screws (U), adjust supporting leg (V) to the desired height and then tighten screws.

  • Page 46: Carrier Guide Exclusion In Entrance

    ROBOTAPE 50 CFA In a machine fitted with adjustable inclination supports, the product input side can be set at a height different to the product output side. ‒ Loosen the screw (A). ‒ Loosen the screw (B). ‒ Adjust the tilt and tighten the screws (A - 6.8.

  • Page 47: Maintenance Information

    ROBOTAPE 50 CFA 7. MAINTENANCE INFORMATION 7.1. MAINTENANCE INSTRUCTIONS ‒ A good maintenance will allow for a longer working life and constant compliance with the safety requirements. ‒ Before performing any operation, the authorised operator must make sure that he/she understood the "Instructions for use".
  • Page 48 ROBOTAPE 50 CFA Every 200 Transport unit General Wash with See “Lubrication hours guides. inspection. solvent, let it point diagram”. dry and lubricate. Every 200 Conveyor belts. General Check for wear See “conveyor hours inspection. and, if belt necessary, replacement”.

  • Page 49: Lubrication Point Diagram

    ROBOTAPE 50 CFA 7.3. LUBRICATION POINT DIAGRAM The following diagram shows the main components and the frequency of the lubrication interventions. Symbol and Description Smear with grease Keep to the recommended lubrication frequency to get top machine performances and a longer operating life.

  • Page 50: Cleaning The Air Filter

    ROBOTAPE 50 CFA 7.5. CLEANING THE AIR FILTER Proceed as indicated. Close the pneumatic supply. Loosen the cup (A) with the specific key. Detach the filter and clean with compressed air and wash, if necessary with petrol or trichloroethylene. Reassemble the filter and tighten the container (A).

  • Page 51: Troubleshooting

    ROBOTAPE 50 CFA 8. TROUBLESHOOTING 8.1. TROUBLES, CAUSES AND REMEDIES The troubleshooting table lists the problems, the possible causes and solutions. Problem Cause Remedy The box blocks during the Conveying belts worn out. Replace conveying belts. taping operation. See “conveyor belt replacement”.

  • Page 52: Messages

    ROBOTAPE 50 CFA TAPE CLOSING OR The tape closure Red light: 1 - Remove any DESCENDING BRIDGE or bridge flash. products found in PHOTOCELL ALARMS descending front of the ENGAGED photocell is photocells. engaged - Press the "Start" immediately after button.
  • Page 53 ROBOTAPE 50 CFA Message Cause Signalling on Remedy column TOO FULL IN The output Yellow light: - Remove the OUTFEED AREA photocell is not constantly on. outbound products. free. TAPE ALMOST The tape is Yellow light: - Get ready to FINISHED running out.

  • Page 54: Spare Parts Replacement Information

    ROBOTAPE 50 CFA 9. SPARE PARTS REPLACEMENT INFORMATION 9.1. RECOMMENDATIONS FOR REPLACING PARTS ‒ Carry out the interventions with all the safety devices enabled and wear the DPI provided. ‒ DO NOT carry out any intervention that is not described in the manual but contact an Assistance Service authorised by the manufacturer.

  • Page 55: How To Replace The Transport Unit Driving Chain

    ROBOTAPE 50 CFA Caution - Warning Before re-starting the machine, check that no tools or other equipment has been left near the moving parts. 9.3. HOW TO REPLACE THE TRANSPORT UNIT DRIVING CHAIN Proceed as indicated. Deactivate the main electrical knife to stop the machine under safe conditions.

  • Page 56: Change The Side Pressers Handling Chain

    ROBOTAPE 50 CFA 9.4. CHANGE THE SIDE PRESSERS HANDLING CHAIN Proceed as indicated. Deactivate the main electrical knife to stop the machine under safe conditions. Open hatch (A). Remove transmission cover (B). Remove the split link (C) and remove the chain (D).

  • Page 57: Machine Disposal And Scraping

    ROBOTAPE 50 CFA 9.6. MACHINE DISPOSAL AND SCRAPING Important These operations must be performed by specialised personnel in accordance with the standards in force on workplace safety. Do not scatter non biodegradable products, lubricant oil and non-iron components (rubber, PVC, resins, etc.) in the environment.).

  • Page 58: Enclosed Documentation

    To utilise the warranty, the user must immediately notify the company that a defect exists, always referring to the machine serial number. ROBOPAC S.p.A., in its final judgement, will decide whether to replace the defective part or request it to be shipped for tests and/or repairs.

  • Page 59: Pneumatic Circuit Diagram

    ROBOTAPE 50 CFA 10.2. PNEUMATIC CIRCUIT DIAGRAM Air treatment unit Solenoid valve Solenoid valve Solenoid valve Pneumatic cylinder Pneumatic cylinder Pneumatic cylinder Pneumatic cylinder Pneumatic cylinder Regulator English 59/75...

  • Page 60: T50 - T75 - T50/30 Taping Unit Operating Manual

    ROBOTAPE 50 CFA 10.3. T50 - T75 - T50/30 TAPING UNIT OPERATING MANUAL The following are instructions for use provided directly by the manufacturer. English 60/75...
  • Page 61 T50/30 ROBOTAPE GB USE AND MAINTENANCE MANUAL “Translation of the original instructions” TAPinG uniT English Edition 0/0115 61/75...
  • Page 62 62/75...
  • Page 63 SUMMAry TEchnicAl infORmATiOn 2.1. DESCrIPTION OF THE TAPING UNIT ..3 2.2. DESCrIPTION OF COMPONENTS ..... 3 2.3. DIMENSIONS..........4 infORmATiOn On AdjusTmEnTs 5.1. ADjUSTING THE TAPING UNIT ....5 5.2. ADjUSTING THE FrONT FLAP LENGTH ... 6 ABOuT ThE usE 6.1.
  • Page 64 64/75...

  • Page 65: Technical Information

    Chapter TEchnicAl infORmATiOn 2.1. dEscRiPTiOn Of ThE TAPinG uniT The taping unit in question serves to tape cardboard boxes of pre-defined sizes. Model T50 uses tapes up to 50 mm wide. Model T75 uses tapes up to 75 mm wide. It can be installed on any cardboard box taping machine predisposed for such a unit.

  • Page 66: Dimensions

    Chapter 2 TECHNICAL INFOrMATION 2.3. dimEnsiOns 25÷50 (T50) 25÷75 (T75) Reel dimensions – Max reel diameter: ........400 mm – Internal roll holder pipe diamete: ....76,2 mm – Width: Mod· T50: ............ 25÷50 mm Mod· T75: ............ 25÷75 mm Types of adhesive tape –...

  • Page 67: Information On Adjustments

    Chapter INFOrMATION ON ADjUSTMENTS 5.1. AdjusTinG ThE TAPinG uniT Adjust the tension on the belt by means of the hand wheel (A): – Loose roll holder for PVC; – roll holder with slight friction for PPL. Adjust the tension on the clutch-controlled roller (B) by means of the screw (c): –...

  • Page 68: Adjusting The Front Flap Length

    Chapter 5 INFOrMATION ON ADjUSTMENTS 5.2. AdjusTinG ThE fROnT flAP lEnGTh 70 mm flap Arrange parts (1-2-3) as shown in the figure. 50 mm flap Arrange parts (1-2-3) as shown in the figure. - 6 - English 68/75...
  • Page 69 Chapter 5 INFOrMATION ON ADjUSTMENTS 30 mm flap - 7 - - 7 - English 69/75...

  • Page 70: About The Use

    Chapter ABOUT THE USE 6.1. mOunTinG ThE TAPE The steps below are valid for both the upper and lower taping unit. – Position the roll of adhesive tape on the roll holder. important make sure the adhesive surface is in the correct position. if installing a roll of 50 mm wide tape (2”) on the T75 taping head, you must also include a spacer (A) between...
  • Page 71 Chapter 6 ABOUT THE USE 70 and 50 mm flap 30 mm flap - 9 - - 9 - English 71/75...

  • Page 72: Maintenance Information

    Chapter MAINTENANCE INFOrMATION 7.1. REPlAcinG ThE BlAdE – To replace the blade, raise the guard (A) as shown in the figure. Note: Guard (A) is not present on the T50/30 taping head (30 mm flap). – Loosen the screws (B). –...

  • Page 73: Correcting Taping Errors

    Chapter 7 MAINTENANCE INFOrMATION 7.2. cORREcTinG TAPinG ERRORs Below are a few errors that may occur during normal operation. Problem Ragged cut or no cut. Remedy Clean or replace the blade. important With weak glue tapes it may be necessary to increase the braking effect on the roll holder roller and the first transmission roller.
  • Page 74 Chapter 7 MAINTENANCE INFOrMATION Problem Tape creases. Remedy – Make sure the rollers turn freely. – Make sure the friction on the roll holder is very slight. - 12 - English 74/75...
  • Page 75 ROBOTAPE 50 CFA 10.4. CE STATEMENT OF CONFORMITY English 75/75...

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